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Summary of Contents for King Tony 9CCF31-1AA-B
- Page 1 NO.9CCF MULTIFUNCTIONAL IGBT INVERTER MULTIFUNCTIONAL IGBT INVERTER SPOT WELDING MACHINE SPOT WELDING MACHINE Read this manual and follow all the safety rules and operating instructions before using this product. http://www.kingtony.com Enjoy your work...
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Page 2: Table Of Contents
Contents 1. Safety Precautions Symbols 2. Symbols and Definitions 3. Accessories and Spare Parts List 4. Installation 1. Specifications 2. Duty Cycle and Overheating 3. Machine Installation 4. Selecting a Location 5. Connecting Input Power Operation 1. Controls 2. Welding Gun and Adaptors 3. -
Page 3: Safety Precautions Symbols
Safety Precautions Symbols Protect yourself and others from injury,read and follow these precautions before installation and operation Electric shock can kill Read instructions 1.Do not touch live electrical parts 1.Read owners Manual before using or servicing unit 2.Wear dry,hole-free insulating gloves and body protection 2.Use only manufacturer’s supplied replacement 3.Do not wrap electrical cable aroundyour body 4.Ground the workpiece with a good electr- ical ground... -
Page 4: Symbols And Definitions
Symbols and Definitions Rated maximum Amperes Percent 1 m a x supply current Maximum effective Volts Increase 1 e ff supply current Rated welding Protective earth Degree of protection Line connection current (Ground) Power rating, productof voltage Single phase Do not do this Loose shield cup and current(KVA) Suitable for some... -
Page 5: Accessories And Spare Parts List
Accessories and Spare Parts List KT NO. Product Description 9CCF31-1AA-B 9CCF41AA-B KT001 Pneumatic vacuum cupule KT002 Pull hammer 1 Set 1 Set KT003 Dent pulling spot hammer 1 Set KT006 Wavy wire 15 PCS KT007 Carbon rod 3 PCS 3 PCS... -
Page 6: Installation
Installation 1. Specifications Model 9CCF31-1AA-B 9CCF41AA-B 220V / 380V 220V / 380V Input voltage 50/60Hz 50/60Hz Input power 6.5 KVA 6.3 KVA Input current 42A/14A 40A/12A Max instant current 2600A 2500A Output power 1-13V 1-13V Electronic Electronic Operation way timer continuously... -
Page 7: Machine Installation
3. Machine Installation Open the package and check the details of supplied accessories than properly install this equipment as follow diagram. 4. Selecting a Location a. Select a correct location to place the unit. b. Determine input power cord length according to its actual operation requirement. Input power cord must have a minimum inside diameter of 6mm²... -
Page 8: Connecting Input Power
5. Connecting Input Power AC 220V AC 380V 1. Input power cord. (not less than 6mm² copper cord) 2. Over-current protection. 3. Disconnect device line terminals. 4. Ground wire L1 / L2 input conductors. ■ Installation must meet all national and Local Codes-have only qualified persons make this installation. -
Page 9: Operation
Operation 1.Controls 1. Power indicator 2. Error indicator 3. Overheat indicator 4. Gun trigger indicator 5. Spot welding time display 6. Power percentage display 7 / 8. Spot welding time adjustment 9 / 10. Power percentage adjustment Instruction: 1. Connect input power properly and safely. 2. -
Page 10: Welding Gun And Adaptors
2. Welding Gun and Adaptors 1. Electrode holder 2. Trigger Single-Sided applications Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding Single-sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire 5. Tighten the screw to securely fix the clamp. -
Page 11: Spot Welding
3. Operation a. Spot Welding Connect negative outside Connect spot welding Set correct power wire to a clean paint free electrode tipwith welding location on metal workpiece gun and tighten (Position C is recommend) as close to welding area as possible Set correct time Select welding function... -
Page 12: Washer Welding
b. Washer Welding Connect negative outside Connect washer adaptor with Set correct power. wire to a clean ,paint free welding gun and tighten, location on metal workpiece Install washer. (Position A orB is recommend) as close to welding area as possible. Set correct time. -
Page 13: Triangle Washer Welding
c. Triangle Washer Welding Connect negative outside Connect triangel washer Set correct power wire to a clean paint free pull hammer with welding gun. location on metal workpiece (Position A is recommend) as close to welding area as possible. Set correct time. Select welding function. -
Page 14: Carbon Rod Heating
d. Carbon Rod Heating Connect negative outside Connect carbon rod and Set correct power wire to a clean paint free carbon rod adaptor with (Position A is recommend) location on metal workpiece welding gun. as close to welding area as possible. Set correct time. -
Page 15: Wriggle Form Wire Welding
e. Wriggle Form Wire Welding Connect negative outside Connect wave form wire electrode Set correct power wire to a clean paint free tip with welding gun. location on metal workpiece (Position A is recommend) as close to welding area as possible. Place a wave form wire horizontally Select welding function. -
Page 16: Cupules
f. Cupules Manual operating cupule 1. Connect manual operating cupule with pull hammer. 2. Push manual operating cupule in to lock the cupule on the concavity. 3. Slide the hammer to opposite direction to pull the dent out. Pneumatic vacuum cupule 1. -
Page 17: Maintenance
Maintenance 1. Troubleshooting Problems Causes Solutions 1. Connect power supplyaccording to 1. Connected powersupply incorrectly No weld output manufacturer’structions 2. Power switch in off position 2. Place power switch in “on” 1. Replace trigger 1. Trigger damaged 2. Connect again or replaceif 2. - Page 18 www.kingtony.com customer service e-mail : service@kingtony.com 899DS11-KT 297x210mm...
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