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Summary of Contents for Scotsman Glykool 130+
- Page 1 Glykool 130+ Water Cooled Remote Cooler INSTALLATION MANUAL DO NOT REMOVE FROM COOLER SERIAL NUMBER PI52966/ WDS INS 111 ISSUE 1 APPROVED BY B Tam DATED August 2006...
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Page 2: Table Of Contents
Contents Page Glykool 130+ Service Programme Glykool 130+ Installation Guide Heat Dump General Guidelines Glykool 130+ Installation Instructions Glykool 130+ Dismantling / Decommissioning Procedure Adjustment & Maintenance Requirements Methods of Cleaning Portable Appliance Testing (PAT) Thermal Cut-Out Prevention of Freezing Electronic Control Glycol Concentrations Fault Diagnosis... -
Page 3: Glykool 130+ Service Programme
Glykool 130+ Service Programme The Glykool range of glycol coolers have been designed to be reliable and simple to operate. The coolers have been designed to offer a technical solution to the growing demand for colder and colder dispensed product; this is best achieved by the use of sub-zero glycol. -
Page 4: Glykool 130+ Installation Guide
Glykool 130+ Installation Guide On installation, a number of important rules must be observed to be sure the cooler operates correctly. • Ensure the cooler base is installed in a well-ventilated location with no obstructions to the side and rear panel ventilation slots. The unit must not be installed in an area where it will be exposed to temperatures that are likely to cause freezing (below 0°C) in excess of 32°C •... -
Page 5: Heat Dump General Guidelines
Heat Dump General Guidelines • It is important that the heat dump is sited correctly to enable it to work efficiently. The guidelines below should be adhered to wherever possible. • Ensure the unit is sited on an outside wall (preferably non-south facing) in the correct orientation out of direct sunlight. -
Page 6: Glykool 130+ Installation Instructions
Glykool 130+ Installation Instructions This unit should be installed and serviced by a suitably trained person. Sealed plugs may be fitted to new units. Installation Procedure • Unpack the unit from its transportation packaging and visually inspect for any signs of the damage. •... -
Page 7: Glykool 130+ Dismantling / Decommissioning Procedure
Ways the Glykool 130+ should NOT be used This unit is intended for use as a cooling unit to cool beers, largers and ciders and glycol to the correct temperature. It is designed to be installed in the system between the bulk storage facilities and the dispense head with the product(s) passing through the cooling coil(s) where fitted in the unit. -
Page 8: Adjustment & Maintenance Requirements
Adjustment & Maintenance Requirements It is not recommended that the End User makes any adjustments or carries out any maintenance other than: • Visual checks on the mains leads and the plug for their condition • Visual checks of the unit and piper work for evidence of leaks •... -
Page 9: Portable Appliance Testing (Pat)
Annual Cleaning: By a competent Service/Maintenance Engineer • Isolate unit from mains electricity supply. • Remove any extraneous debris from the unit or it’s casing, preferably with a vacuum cleaner or brush. • Check unit for electrical safety. Power Isolation Method The unit is fitted with a single phase, 3 pin, 13 amp plug, fitted with a 13 amp fuse or alternatively a standard Euro Plug to IEC83: 1975 •... -
Page 10: Prevention Of Freezing
Prevention of Freezing Unit Freezing It is recommended that the unit be sited in such a way as not to expose it to temperatures likely to cause freezing. If the unit is to be sited in an unheated area, it would be wise to the insulate all the pipe work and provide some form of emergency heating, which should be controlled by a frost-stat and sited in close proximity to the unit. -
Page 11: Electronic Control
Electronic Control The electronic control is intended to the used to control the temperature within the water/glycol bath. There are no other recommended uses for this electronic control. The control is fitted with a delayed start and the compressor will start within 4 minutes of the unit being turned on. Adjustment &... - Page 12 Parameter List for Elreha TARN1179 K004 Description Code Default Range Setting P01 Actual sensor temperature in °C -40°C …110°C (display only) P02 Control set point can be changed P04…P05 -2.0°C at any time within the limits set by P04 and P05 P03 Switching differential (hysteresis) 0.2K 0.2K…10K...
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Page 13: Glycol Concentrations
Glycol Concentrations Food grade mono propylene glycol should only be used with this unit. The freeze point of glycol depends on the concentration of glycol to clean water mixture. If insufficient concentrations of glycol are used, the system may freeze. Glycol Concentration for Glycol Bath It is recommended that a 50% glycol / 50% clean water mix is used for the glycol bath. -
Page 14: Fault Diagnosis
FAULT DIAGNOSIS FLOW CHART No.1 COMPRESSOR Is the compressor running? Is line clean Is the unit in a switch on? high ambient temp (+32° C)? Is the unit’s bath temperature at Switch line clean off Re-site Unit its set point? Has there been excessive product draw? - Page 15 FAULT DIAGNOSIS FLOW CHART No.2 GLYCOL PUMP (HEAT DUMP) Does the pump run? Is header tank Is pump plugged glycol level into its mating between max-min connection? marks? Check for 240v supply at Plug pump into Top up to maximum connection connection level and check for...
- Page 16 FAULT DIAGNOSIS FLOW CHART No.3 HEAT DUMP Is the heat dump fan running? Is the radiator Is the heat dump matrix blocked, connected to restricting air- unit? flow? Heat dump is sited in full Check for 24v Clean radiator Plug heat dump sunlight or near other...
- Page 17 FAULT DIAGNOSIS FLOW CHART No.4 LID PUMP Is the lid pump running? Is there flow Check pump is around the plugged into system? socket Ensure service valves Replace Motor Reconnect plug Pump is ok and are open with socket there is no fault Yes, Slow Change Pump...
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Page 18: Technical Specification
Technical Specification Unit Type Glykool 130+ Water Cooled Remote Cooler Compressor Totally Sealed Hermetic Compressor Cubic Capacity 34 cc Refrigeration Capacity 1320 W @ -6C Starting Current 32 A Run Current 7.2 A Water Pump Totten 3 Stage Top Mounted Lift 16 m Flow Rate... - Page 19 Unit Type Glykool 130+ Water Cooled Remote Cooler Overall Dimensions Height 950 mm Depth 660 mm Width 540 mm Weight 13 kg Base 52 kg Heat Dump 8.6 kg Total Shipping Weight 75 kg Total Operating Weight 125 kg Power Requirements Mains Supply 220 V –...
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Page 20: Spare Parts Identification
Spare Parts Identification Sheet CM46450 34cc Compressor MO46690 Condenser fan motor 240 Volt OP71381 Fan blade 10” sucker PI42589 Thermal protection switch PU42641 SPC43 Lid mounted water pump PU72046-01 Base mounted glycol/water pump - 20 -... - Page 21 MO46688 Heat Dump fan motor 24 Volt PI51518 Electronic Control PI42544 90 VA Transformer PU73983 RG 500 Pump - 21 -...
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Page 22: System Schematics
System Schematics Wiring Diagram: Water Cooled Cooler - 22 -... - Page 23 System Schematic – Typical Layout - 23 -...
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Page 24: Heat Dump Installation Instructions
Heat Dump Installation Instructions This unit should be installed and serviced by a suitable trained person Site the dump in a convenient location, preferably in a non-heat sensitive and shaded location on the outside of the building. If it cannot be installed outside, ensure that the area is free from other heat sources and is adequately ventilated to prevent heat build up form the hot exhaust air from the heat dump. - Page 25 mounting surface and mark the fixing position. The third fixing screw will pass through the hole in the condenser matrix. The retaining clamp is fitted over the screw (as shown below), which can then be tightened to retain the condenser matrix. •...
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Page 26: Heat Dump Dismantling /Decommissioning Procedure
Cable: 1.5 mm sq, 2 core PVC covered (no earth) This unit is intended for use in conjunction with cooling units manufactured by Scotsman Beverage Systems. It is designed to be connected at the end of the water/glycol recirculation lines as a means of removing heat. - Page 27 Minimum distances from mounting the heat dump from vertical and horizontal surfaces. Drilling positions for mounting holes - 27 -...
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Page 28: Methods Of Cleaning The Heat Dump
Methods of Cleaning the Heat Dump • Personal protective equipment should always be worn. • Do not use a water or steam hose to clean the unit whilst still installed • It is important that all the vents and grills are kept clear (including condenser grills where applicable).
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