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Almex MVP Instruction Manual

Lightweight belt vulcanizer.
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MVP3 INSTRUCTION MANUAL

INSTRUCTION MANUAL

MVP
LIGHTWEIGHT BELT VULCANIZER
This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX VULCANIZER.
At the time of writing this manual, the instructions were up to date. However, some of the
information or appearance of the component parts may vary slightly from the vulcanizer
delivered to you.
Read this manual carefully before operating your vulcanizer.
SHAW-ALMEX INDUSTRIES LIMITED
P.O. Box 430
Parry Sound, Ontario, Canada P2A 2X4
Phone:
705-746-5884 or toll-free 800-461-4351
Fax:
705-746-9484
E-Mail:
sail@almex.com
Web:
www.almex.com
SHAW-ALMEX INDUSTRIES LIMITED
Page 1
49908-006 NOV 97
Rev. DEC98, SEP99, MAY02

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Summary of Contents for Almex MVP

  • Page 1: Instruction Manual

    LIGHTWEIGHT BELT VULCANIZER This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX VULCANIZER. At the time of writing this manual, the instructions were up to date. However, some of the information or appearance of the component parts may vary slightly from the vulcanizer delivered to you.

  • Page 2: Table Of Contents

    7.1. Vulcanizer Not Heating....................12 7.2. Vulcanizer Over Heating ....................12 7.3. No Pressure or Loss of Pressure .................13 SERVICE............................13 8.1. Emergency Service ......................13 8.2. Return of Goods Authorization ..................13 8.3. Guarantee........................13 SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 3: Record Of Purchase

    Belt clamp Quick connect cooling fittings Cylinder lift Retractable handle Spare Parts Operating Instructions 49908-006 Supplements Service Bulletins Warranty Card Drawings Parts Diagrams MVP-F (frame), MVP-P (platen) MVP-AC (air control) SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 4: Declaration Of Conformity

    MVP3 INSTRUCTION MANUAL Page 4 DECLARATION OF CONFORMITY Shaw-Almex Industries Limited, P.O. Box 430, Parry Sound, Ontario, Canada, declare that the machinery: Product: Vulcanizer Model: Year of Certification: 1998 has been manufactured using the following transposed harmonized European Standards: EN 60204-1...

  • Page 5: Safety

    2. There is a crushing hazard when assembling the press if the top frame is lowered onto the bottom frame. 3.1.3. Burning Hazard 1. The platen surfaces typically operate at or above 300° F (150° C). Touching these surfaces will result in a burn. SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 6: Electrical Hazard

    This equipment has been designed to vulcanize conveyor belts. The process of vulcanizing is done by applying a combination of heat and pressure on the product for a certain period of time. The MVP press operates within a pressure range of 0-40 psi. There is a built in safety pressure control that must be used. A continuous pressure supply must not be connected to the press.

  • Page 7: Assembly

    The MVP is supplied with a separate top frame and bottom frame that makes it very easy to handle in most field applications.

  • Page 8: Basic Assembly

    Short Circumference Belt The MVP vulcanizer is designed to facilitate the splicing of short circumference belt by allowing the belt to be wrapped around the lower platen. Note that this feature cannot be used with the belt clamp. Call your ALMEX distributor if a custom application is required.

  • Page 9: Operation

    Cure temperatures and times may have to be adjusted to compensate for this difference. 4. When the cure is finished, turn the switches on the temperature controller to the OFF (0) position. SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 10: Cooling The Vulcanizer

    Ensure the cooling water discharge is not directed at any person or injury could result. Tip: The standard cooling hoses and fittings on the MVP vulcanizer are of the highest quality have been selected for their durability and their ability to cool the platen s quickly with a minimal amount of water.

  • Page 11: Replacing The Pressure Bag

    4. Put some heat sink compound on the new probe and install in the platen (approximately 8” or 200 mm). 5. Install the electrical connector conduit to the platen. 6. Install the RTD probe leads to the electrical connector insert and install the insert in the housing. SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 12: Troubleshooting

    1. Faulty RTD temperature 1. Measure the resistance between pins 4-5 and 4-6.on the sensor. platen electrical receptacle. Depending on the platen temperature, the resistance should be between 100-170 Ohms. Platen Electrical Connector SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev. DEC98, SEP99, MAY02...

  • Page 13: No Pressure Or Loss Of Pressure

    The service department may be reached at the above numbers. 8.3. Guarantee Your ALMEX equipment is guaranteed against defective parts, material and workmanship for a period of twelve months from the date of purchase. See WARRANTY CARD for complete details. SHAW-ALMEX INDUSTRIES LIMITED 49908-006 NOV 97 Rev.

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