Solarbayer SC 0807 HE Installation And Operating Instructions Manual

Temperature difference controller
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Temperature Difference Controller SC 0807 HE
Installation and operating instructions
Read carefully before installation, commissioning and operation

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Summary of Contents for Solarbayer SC 0807 HE

  • Page 1 Temperature Difference Controller SC 0807 HE Installation and operating instructions Read carefully before installation, commissioning and operation...
  • Page 2: Table Of Contents

    Table of content A. - Safety instructions 6.2.2. - Type of pump 6.12. - Error message A.1. - EC declaration of conformity 6.2.3. - Pump menu 6.13. - Pressure monitor A.2. - General instructions 6.2.3.1. - Pump 6.13.1. - Pressure monitor A.3.
  • Page 3: Safety Instructions

    Safety instructions A.1. - EC declaration of conformity By affi xing the CE mark to the unit the manufacturer declares that the SC 0807 HE conforms to the following relevant safety regulations: EC low voltage directive 2006/95/EC EC electromagnetic compatibility directive 2004/108/EC Conformity has been verifi ed and the corresponding documentation and the EC declaration of conformity are kept on fi le by the manuf- acturer.
  • Page 4: Warranty And Liability

    A.6. - About the controller The Temperature Difference Controller SC 0807 HE facilitates effi cient use and function control of your solar or heating sys- tem. The device is impressive most of all for its functionality and simple, almost self-explanatory operation. For each step in the input process the individual entry keys are assigned to appropriate functions and explained.
  • Page 5: Description Of Controller

    Description of controller B.1. - Specifications Electrical specifications: Mains voltage 100 - 240VAC Mains frequency 50 - 60Hz Power consumption 0,5 - 3 W Switched power Entire switched power for electronic relays R1 - R2: 460VA for AC1 / 240W for AC3 Electronic relay R1 min.5W...max.120W for AC3 Electronic relay R2...
  • Page 6: Installation

    Installation C.1. - Wall installation 1. Unscrew cover screw completely. Install the controller only in dry areas and under 2. Remove Terminal connection cover. Unscrew the 2 small screws left and right and the ambient conditions Caution remove the upper part of the controller by lifting it out of the socket. described under B.1 “Specifi cations”.
  • Page 7: Electrical Connection

    Installation C.2. - Electrical connection Before working on the unit, switch off the power supply and secure it against being switched on again! Check for the absence of power! Electrical connections may only be made by a specialist and in compliance with the applicable regulations. Danger Do not use the controller if the housing shows visible damage.
  • Page 8: Installing The Temperature Sensors

    Installation 1. Select necessary program/hydraulics (s. „D.3. - Hydraulic C.2.1. variants / Schemes / Systems“ on page 11) 2. Remove terminal connection cover (s. „D.2. - Terminal connection diagram“ on page 10) 3. Strip cables by 55mmmax., insert, fi t the strain relief de- vices, strip the last 8-9mm of the wires (Fig.
  • Page 9: Rc 21 Remote Adjuster With Thermostat

    C.4. - RC 21 Remote adjuster with thermostat The RC21 is an optional accessory and is not supplied by default. The SC 0807 HE is fully functional without RC21 Caution The remote adjuster with integrated thermostat RC21 provides you with easy to use temperature controlled adjustment of heating from within your living space.
  • Page 10: Terminal Connection

    Installation D.1. - Terminal connection The mains part of the terminal connection room is covered by a plastic sheet. Make sure that the controller is without voltage before removing it. VFS2 VFS1 bridge D.2. - Terminal connection diagram low voltage PF relay relays mains...
  • Page 11: Hydraulic Variants / Schemes / Systems

    Installation D.3. - Hydraulic variants / Schemes / Systems System System 1 System 2 System 3 System 4 System 5 System 6 System 7 System Anschluss Connection Storage Storage Schwimmbad Schwimmbad Storage Storage Storage Heat ex- Heat ex- Heat ex- changer changer changer...
  • Page 12 Installation System 8 System 9 System 10 System 11 System 12 System 13 System 14 Anschluss Storage Storage Storage Storage Storage Storage Storage Storage Storage bot- Storage Storage Storage Storage Heat ex- Heat ex- Heat ex- changer changer changer Collector Collector Collector Collector...
  • Page 13 Installation System 15 System 16 System 17 System 18 System 19 System 20 System 21 Anschluss Storage Storage Storage Storage top Storage Storage top Storage Storage Pool Storage Storage bot- Storage Storage bot- Storage bottom Heat ex- Heat ex- Heat ex- Heat ex- Heat exchanger changer...
  • Page 14 Installation System 22 System 23 System 24 System 25 System 26 System 27 System 28 System Anschluss Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Heat ex- Heat ex- Heat ex- changer changer...
  • Page 15 Installation System 29 System 30 System 31 System 32 System 33 System 34 System 35 Anschluss Storage top Storage Storage Storage top Storage Top Storage Storage Storage mitte Storage 2 Storage Storage bottom Storage bottom Storage Storage Storage bot- Pool Pool Pool Pool...
  • Page 16 Installation System System 36 System 37 System 38 System 39 System 40 Anschluss Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Collector Collector Collector Collector Collector Collector Collector VFS1 VFS2 Optionally selectable Optionally selectable Optionally selecta-...
  • Page 17 Installation System 41 System 42 System 43 System 44 System 45 Anschluss Storage Storage Storage top Storage Storage Storage Storage Storage middle/top Storage Storage Storage Storage Storage middle/bot- Storage Storage Storage Storage Storage bottom Storage Storage Heat exchanger Heat exchanger Heat exchanger Heat exchanger Collector...
  • Page 18 Installation System 46 System 47 System 48 Anschluss Storage Storage Storage 1 Storage Storage Storage 2 Storage Storage Storage Storage Collector Collector Collector 1 Collector Collector Collector 2 VFS1 VFS2 Optionally selectable Optionally selectable Optionally selectable for R1 for R1 for R1 Optionally selectable Optionally selectable...
  • Page 19: Operation

    Operation E.1. - Display and input The display (1), with its extensive text and graphics mode, is almost self-explanato- ry, allowing easy operation of the controller. To change from the overview to the settings menu, press the „esc“ key. The green status LED (2) lights up when a relay is active, the red LED blinks when an error occurs.
  • Page 20: Free Commissioning

    Operation Free commissioning If you decide not to use the commissioning help, you should make the necessary settings in the following sequence: - Menu 9. Language, page 44 - Menu 6.23 Time and Date, page 42 - Menu 6.1 Programmwahl, page 27 - Menu 4.
  • Page 21: Measurement Values

    Measurement values 1. - Measurement values The menu “1. Measurement values” serves to display the currently measured temperatures. The menu is closed by pressing “esc” or selecting “Exit measurement values”. Selecting “Overview” or “esc” exits the Info mode. If “Error” appears on the display instead of the measurement value, then there may be a defective or incorrect temperature sensor.
  • Page 22: Operating Modes

    Operating modes 3. - Operating modes In menu “3. Operating modes” the controller can either be placed in automatic mode, switched off, or placed in a manual operating mode. The menu is closed by pressing “esc” or selecting “Exit operating modes”. 3.1.
  • Page 23: Settings

    Settings 4. - Settings The necessary basic settings required for the control function are made in menu “5. Settings”. This does not under any circumstances replace the safety facilities to be provided by the customer! Caution The menu is closed by pressing “esc” or selecting “Exit settings”. The following pages contain generally valid descriptions for the settings.
  • Page 24: Priority S(X)

    Settings 4.5. - Priority S(X) Priority of Storages X This determines the order, in which the storages are charged. 4.6. - T-priority Temperature threshold for absolute priority In systems with multiple storage tanks, charging of the lower-priority storage tank will never take place until this set tempera- ture setpoint at the storage tank sensor of the higher-priority storage tank is exceeded.
  • Page 25: Protections / Protective Functions

    Protections 5. - Protections / Protective functions Menu „6. - Protective functions“ can be used to activate and set various protective functions. This does not under any circumstances replace the safety facilities to be provided by the customer! Caution The menu is closed by pressing “esc” or selecting “Exit”. 5.1.
  • Page 26: Frostschutz

    Protective functions 5.4. - Frostschutz A two-stage frost protection function can be activated. In stage 1 the controller switches the pump on for 1 minute every hour if the collector temperature drops below the set value “Frost stage 1”. If the collector temperature drops further to the set value “Frost stage 2” the controller switches the pump on continuously. If the collector temperature then exceeds the value “Frost stage 2”...
  • Page 27: Special Functions

    Caution 6.2. - Speed control With speed control the SC 0807 HE makes it possible to vary the speed of connected pumps. This function should only be activated by a specialist. Depending on the pump and pump stage used, the minimum speed should not be set too low, because otherwise the pump or the system may be damaged.
  • Page 28: Pump Menu

    Special functions Speed control 6.2.3. - Pump menu This menu contains the settings for 0-10V or PWM pump. When selecting this submenu, you may be prompted to save the speed control settings. Caution 6.2.3.1. - Pump In this menu, preconfi gured profi les for various pumps can be selected. Please note that individual settings are still possible even when a profi le has been selected.
  • Page 29: Purging Time

    Special functions 6.2.3a Example for pump settings Speed Max rpm Min rpm 0-5% Cable break detection Stop 5-20% Stop 25% Start Start 25-90% Area of control PWM-Signal (%) 20% 25% 100% PWM on >=25% PWM max <= 90% PWM off 5% - 20% 6.2.3b Technical data PWM and 0-10V Technical data PWM:...
  • Page 30: Max. Speed

    Special functions 6.2.6. - max. speed The maximum speed of the pump is specifi ed here. During the setting the pump runs at the specifi ed speed and the fl ow rate can be determined. The indicated percentages are guide values that may vary to a greater or lesser extent depending on the sys- tem, pump and pump stage.
  • Page 31: Thermostat

    Special functions 6.4. - Thermostat Thermostat is used for time- and temperature controlled additional heating. Temperature values which are set too high can lead to scalding or damage to the system. Scalding pro- tection must be provided by the customer! Danger! In Energy savings mode, different settings may apply, see e.g.
  • Page 32: Cooling

    Special functions 6.5. - Cooling This is used to cool down e.g. storages to a setpoint temperature by radiating heat. 6.5.1. - Co T set Target temperature at thermostat sensor 1. Cooling is on above this temperature till Co T set + hysteresis is reached. 6.5.2.
  • Page 33: Collector Fi Eld Cooling

    Special functions 6.7. - Collector fi eld cooling This function controls an external coolig unit to cool down the collector. 6.7.1. - Tmax fi eld If this temperature is exceeded at the reference sensor, the relay is switched on. 6.7.2. - Hys min When the temperature falls below Tmax fi eld +Hys min, the relay is switched off.
  • Page 34: Anti Legionella

    Special functions 6.8. - Anti Legionella This function is used to heat up the system during selected periods to eliminate legionella bacteria. 6.8.1. - AL T set This temperature has to be detected for the time set in AL residence time at the AL sensors for a successful heat up. 6.8.2.
  • Page 35: Heat Transfer

    Special functions 6.9. - Heat transfer This is used to transfer energy from one storage to another with a pump. 6.9.1. - ∆ T Heat transfer Temperature difference for heat transfer function. When the temperature difference between HT Source and HT Drain reaches ∆T Heat Transfer On, the relay is switched on.
  • Page 36: Difference

    Special functions 6.10. - Difference The relay is switched on when a specific temperature difference (∆ T) is reached. 6.10.1. - ∆ T difference Switch on - difference: When this temperature difference is reached, the relay is switched on. Switch off - difference: When this temperature difference is reached, the relay is switched off.
  • Page 37: Solid Fuel Boiler

    Special functions 6.11. - Solid fuel boiler The relay is used to control an additional solid fuel boiler. 6.11.1. - SF Tmax Maximum temperature in the storage. If this is exceeded, the relay is switched off. 6.11.2. - SF Tmin Minimum temperature in the solid fuel boiler to switch on the pump.
  • Page 38: Pressure Monitor

    Special functions 6.13. - Pressure monitor The relay is switched on when the pressure drops below set minimum or exceeds the set maximum pressure. 6.13.1. - Pressure monitor This menu is used to configure the system pressure montoring via direct sensor. As soon as the set limits are exceed- ed, the relay is switched on.
  • Page 39: Always On

    Special functions 6.16. - Always on Relay is always switched on. 6.17. - Heating circuit Heat circuit pump is controlled with a fixed hysteresis of (+/-1° for setpoint temperature). 30 seconds Switch on and Switch off delay is fixed setting to prevent unnecessary switching of the pump. RC21 room controller can be used as room temperature sensor.
  • Page 40: Heat Quantity

    Special functions 6.18. - Heat quantity Constant fl ow When the heat meter mode „Flow rate“ is selected, an approximated heat quantity is calculated using the values the user has to enter. These are type of glycol/AntiFreeze, glycol portion and fl ow rate. These values are put into correlation with the temperature data of collector sensor and storage sensor.
  • Page 41: Pressure Monitor

    Special functions 6.18.10. - Pressure monitor A message is shown when the pressure drops below set minimum or exceeds the set maximum pressure. No relay is switched, for that see „7.3.20. - Pressure monitor“ on page 47. 6.18.11. - Pressure monitor A message is shown and the LED fl ashes when the pressure deviates from the set minimum or maximum value.
  • Page 42: Sd-Card

    Special functions 6.22. - SD-Card Settings for the data logging and fi rmware update function with SD card. 6.22.1. - Logging Activate the logging function and set the fi le format used. Settings range: CSV, TSV, JSON, Off / Default setting: Off 6.22.2.
  • Page 43: Sleep Mode

    This menu is used to set the IP of the standard gateway. 6.27.6. - Login This menu is used to create and manage users, who are allowed to control the SC 0807 HE via network. Up to 4 users can be created. Login name and password have to be assigned.
  • Page 44: Menu Lock

    Menu lock, Service values, languages 7. - Menu lock Menu “7. Menu lock” can be used to secure the controller against unintentional changing of the set values. The menu is closed by pressing “esc” or selecting “Exit menu lock”. The menus listed below remain completely accessible despite the menu lock being activated, and can be used to make ad- justments if necessary: Measurement values Statistics...
  • Page 45: Malfunctions With Error Messages

    Malfunctions Z.1. Malfunctions with error messages If the controller detects a malfunction, the red light fl ashes and the warning symbol also appears in the display. If the error is no longer present, the warning symbol changes to an info symbol and the red light no longer fl ashes. Led blinks + warning symbol) To obtain more detailed information on the error, press the key under the warning or info symbol.
  • Page 46: Replacing The Fuse

    Malfunctions and Maintenance Replacing the fuse Repairs and maintenance may only be performed by a specialist. Before working on the unit, switch off the power supply and secure it against being switched on again! Check for the absence of power! Danger Only use the supplied spare fuses or fuses of the same design with the following specifi cations: T2A / 250V .
  • Page 47 Useful notes/tips and tricks Instead of setting the flow rate for the system using a flow rate limiter, it is better to adjust the flow rate using the switch on the pump and by means of the “max. speed” setting on the controller (see. „6.2.6. - max. speed“ on page 30).
  • Page 48 Hydraulic variant set: Commissioned on: Commissioned by: Notes: Final declaration: Although these instructions have been created with the greatest possible care, the possibility of incorrect or incomplete information cannot be excluded. Subject as a basic principle to errors and technical changes. Your specialist dealer: Manufacturer:...

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