Summary of Contents for Fusion FBUS Series
- Page 1 Combined Conventional / Analogue Addressable Fire Alarm Control Panel Installation & Commissioning Manual Software version 1.14 and above Approved Document UI-FBU-01 Issue 3.0 January 2013...
- Page 3 NOTE PLEASE READ THIS MANUAL BEFORE HANDLING THE EQUIPMENT AND OBSERVE ALL ADVICE GIVEN IN IT. THIS PARTICULARLY APPLIES TO THE PRECAUTIONS NECESSARY TO AVOID E.S.D. IMPORTANT SAFETY NOTES The panel is safe to operate provided it has been installed in compliance with the manufacturer’s instructions and used in accordance with this manual.
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Page 4: Table Of Contents
Power Supply Module Hardware configuration Panel Setup & Initialisation Installing additional loop or radial cards Maintenance Commissioning General Radial circuit options Investigation delays Radial circuit fault thresholds Radial circuit connection schematic Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 5 Set polling indicator Ancillary base settings Group assignments Set programmable relays Set default sounder responses Set responses to remote panels Set panel parameters PC Configuration Firmware Flash Upgrade Technical Specification Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 6 The Fusion incorporates a very fast auto learn sequence, only learning selected parts of the loop, and if required can unlearn devices from the system. It supports the Apollo ancillary base sounders and relays, local, zonal or common operation.
- Page 7 FAS5A - 5A TIME DELAY, 20mm glass (PSU input) FAUTO7.5A - 7.5A, 32V FAST BLOW AUTO, (battery) Note:- For continual protection against risk of fire replace fuses only with same type and rat- ing of fuse. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 8: Product Overview
The Radial circuits can be used as inputs or outputs to any cause and effect groups on the panel. The Fusion panel is provided with an internal power supply module. The smaller FBUS models have a 3 Amp module and the FBUL versions have a 5 Amp module. These modules Comply with the requirements of EN54-4 :1988 and provide temperature compensated battery management, charging and earth fault monitoring. -
Page 9: Safety
Suitable precautions must be taken when handling circuit boards. Never insert or remove boards or components, or connect cables, with the mains power on or batteries connected. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 10: Esd Precaution
ESD damage is not always evident immediately, faults can manifest themselves at anytime in the future. All pcbs should be stored in static shielded bags (silvered) for safe keeping, when not mounted in the control panel. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 11: Cable Types And Limitations
The Fusion has loop isolators included in the panel, and external loop isolators must be included in the loop wiring. A single short circuit fault will only disable devices in the section of wiring between isolators. -
Page 12: Mains Wiring
(see diagram) providing it meets the appropriate national wiring regulations. Recommended Batteries The following batteries are approved for use with the Fusion control panels. Yuasa NP range of sealed lead acid batteries or equivalent. 2 of each required for 24volt operation FBUS small 3A version of control panel. -
Page 13: Planning The Cable Layout In The Panel
Knockouts should be removed with a sharp tap at the rim of the knock- out using a flat 6mm broad-bladed screwdriver. Use of excessive force will damage the enclosure around the knockout. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 14: Fixing The Cabinet
PCB support pillars. Important. For the FBUL (large fusion cabinet) to maintain the integrity of Access level 3 and prevent unauthorised access to the internal parts of the control panel. M3 torx screws must be fitted to the locations at the bottom and top of the inner door as shown. -
Page 15: Mains Connections
Sensors, call points and input/output devices are supplied with full installation instructions. Warning High voltage testing of the wiring must be carried out before the control panel and any devices are connected. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 16: Panel Controls
This allows authorised engineering personnel access to the inside of the control unit. WARNING : The power to the alarm unit should be isolated before gaining access, to prevent danger. The voltages in this unit are high enough to cause injury. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 17 'Controls' keyswitch is set to the 'on' position, to prevent unauthorised operation. A keypad is provided to silence and reset the system following a fire or fault event, initiate an evacuation alarm, and to access the menu functions. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 18: Panel Indicators
Up to 64 indicators (Zones 1-64) to show which area (group of devices) has activated in a fire condition. LED will flash for new zone in alarm and become steady when alarm is silenced. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 19: Keypad
Mute internal fire/fault buzzer [ 8 ] Scroll down [ 9 ] Toggle: silence/re-sound alarm. [ 0 ] [ MENU ] Access to menu (Bottom right) Control panel reset Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 20: Lcd Display
In the menu mode, menu options are displayed as follows: SELECT MENU OPTION 5 — TEST LAMPS The Keypad is used to navigate through the menu options and select functions as described in the installation and commissioning manual. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 21 FUSION SYSTEM COMPONENTS The fusion control panel is made up of the following system components Part number Description Features TPCFSB17 Main display /control board 4 conventional radial circuits 2 x 40 character LCD display 4 sounder circuits , fault relay...
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Page 22: Terminal Block 1
Terminal block 1. Key switch connections. ‘KEY SW’ ‘0V’ With the key switch in the “ON” position these terminals are shorted together. Extra 0v terminals are provided for use with inputs. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 23: Terminal Block 2
RE/M remote output SC/F common fire (silenced by system silence) comms link for networking purposes DC Outputs. (grounded when o/p. max current 100mA, Max voltage 28v) Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 24: Terminal Block 3
Note :- sounder circuit 4 can be reconfigured to be a remote output (output to fire alarm routing equipment) EN54-2 option with requirements section 7.9.1 power supply data signal input power supply clock signal input Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 25: Terminal Block 4
The short circuit protection will be compromised. Wire the 2 inputs separately from the 2 outputs at the power supply. A short or open circuit on either of these input channels will be reported as faults on the Panel display. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 26 From this display it is possible to determine the network status, The — signifies a missing panel, a number shows address present. L signifies the address location of the currently viewed panel. This information must be compared to the known system setup. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 27 LOOP PCB PCFSB11 Loop Card Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 28 Conventional PCB PCFSB18 Radial Card (conventional circuits) Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 29 LOOP POWER PCB PCFSB10 IP 1 IP 2 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 30 ZONE EXPANSION LEDs PCB PCFSB12 Ribbon cable to PCSLA13 (red stripe to top) Flash Firmware upgrade switch Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 31 ZONE LED BREAKOUT BOARD PCSLA13 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 32 Data output from power supply PCB to main PCB. 28v DC 27.3 volt supply from PSU to power Panel. Separately protected at OP1 / OP2 full output current. Battery charging output BATT Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 33: Dil Switch
Fault LEDs will extinguish after a 60—80 second delay. Calibration Mode The Fusion Power supply has a calibration mode to enable simple checking of the battery charging voltage setting. The Voltage setting is normally calibrated in the factory and should not require adjustment. - Page 34 The unit is factory set to 36V DC +/- 0.5V and can be checked by measuring across –V and +V terminals. There is an adjuster potentiometer next to the terminals. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 35 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 36 Address 0 1 & 2 BOARD ADDRESS MAX 4 BOARDS PER BANK Address 1 IMPORTANT Address 2 BANK/BOARD ADDRESS WILL SET LOOP/ZONE No SEQUENCE BY ADDRESS ORDER Address 3 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 37 FSB18 Radial Card DIL Switch Setup SWITCHES Switch Address 0 1 = NOT USED Address 1 2 & 3 = BOARD ADDRESS. MAX 4 BOARDS PER BANK Address 2 Address 3 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 38: Installing Additional Loop Or Radial Cards
Scroll to added boards. Select correct board. Any Press [5] to select programming will be cleared! [ 5 ] Wait for confirmation of initialisation Press MENU several times to [MENU] exit completely. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 39 (soapy water) to clean the fascia. Do not use strong solvents to clean the panel. The event logs should be inspected and any recurring faults should be investigated. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 40: General
Fulleon Squashni base mounted sounder SQ-03-W Fulleon Roshni wall mounted sounder ROLP-R Fulleon Symphony wall mounted sounder SY-R Fulleon motorised centrifugal bells CFB6D-24 Fulleon Solista low current led beacon SOL-RL-R Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 41: Radial Circuit Options
Priority alarm Priority alarm No priority alarm 220R MCP over- rides delayed zones Detector removal Schottky Off—Zener If applied to Ensure correct smoke detectors bases are used Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 42: Investigation Delays
Investigation delays can be overridden by operation of a manual call point. In the case of conven- tional circuits this must be a special ’PRIORITY ALARM’. Call point containing a 220 Ohm alarm re- sistance (MCP1A-R-220) Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 43 IMPORTANT The Fusion panel large box (FBULxx-xx-xx) has a clear acrylic window protecting the display and controls. If investigation delays are used, a manual call point must be mounted near to the panel to enable instant override of the delay at access level 1, to ensure EN54-2 compliance.
- Page 44 58mA - 42mA SDR SOUNDER RADIAL CIRCUITS OPEN CIRCUIT INFINITY TO 5K4 0 - 4.5mA NORMAL 5K3 to 1K1 16.8mA - 4.5mA SHORT CIRCUIT 1K1 to 0R 16.8mA - 42mA Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 45 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 46: Analogue Addressable Field Devices
The chart on the following page is a brief overview of the supported devices and relevant type codes. Part numbers are correct at time of publication. For further devices not listed, please contact our technical support department. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 47 Analogue Smoke Detector Ionisation Discovery 58000-500 Apollo Discovery Analogue Smoke Detector Optical Discovery 58000-600 Apollo Discovery Analogue Multi Sensor Discovery 58000-700 Apollo Discovery Analogue Call Point With Isolator Red Discovery 58100-908 Apollo Discovery Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 48: Loop Wiring
For guidance on location of short circuit isolators, please refer to BS 5839-1:2002 section 12.2.2, System Integrity. TB 2 LOOP CIRCUIT CONNECTION DETAIL Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 49: Powering The Panel
L, N and Primary Earthing Stud. Switch on the supply (do not replace the fuse at this stage). Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 50: Connecting The Battery
A 'Mains Fault' is indicated and the buzzer pulses. The buzzer can be silenced by pressing the ‘mute buzzer ‘ button, on the key pad. The fault clears automatically when the supply is restored. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 51: Sounder Circuits
De-energises on any fault condition and stays de-energised until the fault is cleared. ie: failsafe. NOTE : Fault relay is normally energised when the system is healthy. Sounder circuit connection detail Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 52 Common fire (switched off when Silence is pressed) Remote inputs The remote inputs provide control functions from remote switches and are energised by applying 0V (-28v) via a switch or relay contact. Remote input connection detai Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 53: Remote Power Supply
In the Fusion panel each loop or 4 way radial card is controlled by it’s own independent micro- controller, so no more than 126 devices would be affected by a system fault on a single processor. -
Page 54: Setting Up Network
NETWORKING The Fusion utilises CAN (controller area networking) Protocol to provide a fast reliable network of up to 16 control panels and / or repeater panels. Up to 1,000 metres of cable can be used over the network. The recommended cable for use with Control panel networking is a Screened twisted pair fire resistant cable. -
Page 55: Fire Alarm
The actions to be taken in the event of a fire alarm should be fully documented and implemented immediately upon hearing the alarm. After the event, note the event details, i.e. the activated zone and the device details if not already determined. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 56 It is not possible to reset the system until the alarms have been silenced. The system will not reset if the cause of the alarm is still present, i.e broken glass in call point or smoke/heat in the vicinity of a detector. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 57: Evacuate
The control panel internal circuitry is fully supervised in accordance with the requirements of EN54- 2 and indicates a failure as a fault condition. Loop and sounder circuits are monitored for open circuit and short circuit fault conditions. Essential fuses are monitored. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 58: Fault Conditions
The flashing LEDs go steady and the buzzer tone changes to an intermittent bleep. The panel automatically returns to normal operation when the fault condition clears; however, certain faults, e.g. SYSTEM FAULT, require the CPU to be reset. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 59: Fault Messages
/ radial boards. Bad response Loop data corruption Ancillary relay fault A device is unplugged from an ancillary unit Ancillary sounder fault which relies on it for operation Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 60 [4] and [6] The 4 and 6 buttons are used to position the cursor along a full display line in order to adjust various options available. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 61: Access Levels
Depending on the option selected, there will be sub-menu items which can be accessed by the [5] key or scrolled across to, using the [4] and [6] keypad buttons. When satisfied with the data obtained, press [MENU] to return to the initial screen. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 62 11 View groups Dependant upon Remove all disablements program settings 12 Enter access level 3 Enter access code xxxx Access level 3 (for service personnel only) Refer to Installation Manual Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 63 Depending on the option selected, there will be sub-menu items which can be accessed by the key or scrolled across to, using the keypad buttons. [MENU] When satisfied with the data obtained, press to return to the initial screen. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 64 Enter access level 3 (Engineering options) In order to access the Engineering options a security code is needed which is normally restricted to engineering personnel only. The code is 1950+ Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 65 INITIALISE BOARD PARAMETERS RESET IF LOCAL ALARM Y/N SET SOUNDER RESOUND OPTIONS LOCAL EVACUATE Y/N EDIT DAYLIGHT SAVING SETTINGS LOCAL SILENCE Y/N LOCAL RESET Y/N LEVEL 2 CODE ACCESS Y/N Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 66 PC equipped with the correct configuration program. For further details see the section on ‘PC Configuration’. Set Loop Parameters. For details see the section on ’Panel Configuration’ . Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 67 3) Set Number of Remote Panels. Using buttons 2 & 8 input the number of remote panels. 4) Set Power Supply Type. Set to ‘No’ if a non Fusion type PSU is in use. This option will inhibit the comms data monitoring, the PSD & PSC inputs may then be used for ‘Charger Fault’...
- Page 68 Investigation delay, max 420 secs 2. Delay zone Select individual or all zones for delay. 3. Delay remote Set ‘Yes’ to delay remote output 4. Delay sounders Set ‘Yes’ to delay all sounders Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 69: Zones
Zones The Fusion is equipped with up to 64 ‘Fire Zones’ which are used to indicate the location of a device, or group of devices, on the system. Any device which is required to provide an indication must be assigned to one of these zones. -
Page 70: Device Configuration
‘Non isolator’ is default. [L] Latching. Existing attribute, RIO devices can have a non latching status for use when interfacing to other systems, Setting either ‘Latching’ (default) or ‘non latching’. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 71: Device Types
The default settings for this type are: - blank text, unassigned for zone, sensitivity mid range , non silent mode, no group allocations, no base type set. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... - Page 72 The sounder devices have only one associated text message & zone allocation. The default settings for this type are: - blank text, unassigned for zone, no group allocations. Output attributes ‘Common’ ‘Silenceable’ ‘Evac’ ‘Precinct’. Default volume setting [4]. Non Auto shutdown. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 73 The default settings for this type are: - blank text, unassigned for zone, no group allocations. All ZMU types are sent a reset command to clear any latched fire conditions they may hold. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
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Page 74: Text Message
Press shift or back to place the cursor and enter the desired character by pressing the appropriate button. When complete press the menu button to return to the upper line Set Device Options The Fusion panel supports the following functions:- Device sensitivity mode settings ... -
Page 75: Group Assignments
Option 6: Zones 49 - 64 Option 7: Groups 001 - 016, On, Off or Pulsing for each group Option 8: Groups 017 - 032 Etc….. Up to Group 150 Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 76: Set Default Sounder Responses
The settings should be checked for every loop on all panels in a network. PLEASE NOTE:- With many options available it is possible to select conflicting requirements which affect one output. Take care with assignments. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0... -
Page 77: Set Panel Parameters
Use scroll buttons to edit the quantity. Press menu to exit. Set power supply type Is the standard Fusion power supply being used or an alternative? Unticking this box removes the standard data based monitoring function of the power supply input and converts the PSD and PSC inputs into switched negative battery and charger fault inputs from alternative power supplies. - Page 78 PC CONFIGURATION The FUSION PC Configuration program enables a system to be programmed via a PC to operate in accordance with specific requirements, and includes options for zonal sounder operation, 2-stage and coincidence functions, selective output device operation, etc. The program also enables device types to be programmed, devices to be assigned to zones, and device location text to be entered.
- Page 79 Input/output modules (RIO) can be assigned to a zone in the range 1 to 64 I/O modules assigned to a specific zone turn their output on according to output response settings. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 80 If additional functions are required such as generating a general alarm when a call point, or two or more devices are active, additional groups are set to the appropriate mode and programmed to provide the required result. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 81 PC or laptop, protecting against damage from earth faults or stray voltages. This adaptor connects to the Fusion panel via a special 10 way IDC connector and to the PC by USB cable (supplied with kit).
- Page 82 AUTOMATIC MODE button on the programming utility. It may be necessary to recycle the flash mode switch in between the re-programming of each board, to prevent the recently programmed board interrupting the process. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 83 During initialization you will be asked to confirm the number of boards (note for the board count and FSB10 boards are not included in the count. The qty of remote panels will be reset to zero and any power supply and device setting will be cleared. Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 84 Optional panel printer (rs232) Not currently available. PC connection Download configuration only. Via USB – rs232 serial conversion adapter SW-FSB25 Event log 100 Fire events ,100 fault events, 100 user events Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 85 Fault relay C/NC/NO Maintained fault relay contacts, Un- Switching current Max 2A @ 30vdc protected REM FLT Internal connector for display PCB. Unprotected not for external use. 28vdc Open collector Fusion Installation & Commissioning Manual Approved document No UI-FBU-01 issue 3.0...
- Page 86 TECHNICAL SPECIFICATION (continued) Electrical Specification Inputs / Outputs. Cabling Fire resistant screened cable minimum Suitable cable glands must be size 1mm² Max cable length 1KM (20 used. Ohm) FP200 or equivalent (Max capaci- tance 1uF, Max inductance 1 millihenry) Terminal capacity 0.5mm²...