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Summary of Contents for GreenTec RC 162
- Page 3 Hedge Cutter RC 162...
- Page 4 Should you find the information given in this book different to the machine it relates to please contact the “After Sales Department” for advice Merkurvej 25 DK 6000 Kolding Denmark Tel: +45 75553644 Fax: +45 75554243 Email: info@greentec.eu http: www.greentec.eu Hedge Cutter RC 162...
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Page 5: Table Of Contents
Always ........................17 Never ........................18 SPECIFIKATIONS: ...................... 19 BEFORE STARTING WORK: ..................20 Description of the RC 162 Hedge Cutter: ..............20 Setting up for work: ....................20 Tool stop: ......................... 20 Power lines: ......................20 MOUNTING / DISMOUNTING RC 162: ............... 21 Rotation direction: .................... - Page 6 Knives: ........................40 Changing knives: ...................... 40 Bushes and bearings: ....................41 Storage and lifting: ....................41 Correct lift of RC 162: ....................43 After storage: ......................43 NOISE MEASURING ....................44 SUPPLIER INFORMATION & CE DECLARATION ............ 45 WARNINGS, BANS & DIRECTIONS ................46 PROBLEM SOLVING ....................
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Page 7: Introduction
INTRODUCTION Your new GreenTec machine is constructed with background in more than 20 years experience with tractor mounted machines to maintenance of green areas. This machine is produced by the latest technology and recognized safety regulations, standards and regulations. We want to make a product available in such a way, that neither the use of the machine during transportation or maintenance of the machine causes any damage or misunderstandings. -
Page 8: Useful Information
Please fill out the list below to ensure that the necessary information is at hand when ordering spare parts etc. Serial No. Delivery date Dealer E-mail Tel. Merkurvej 25 DK 6000 Kolding Denmark Tel: +45 75553644 Fax: +45 75554243 Email: info@greentec.eu http: www.greentec.eu Open: Monday-Friday 8-16 Hedge Cutter RC 162... -
Page 9: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the GreenTec Service Department for assistance. Only use ‘Genuine GreenTec Parts’ on GreenTec machinery and equipment. DEFINITIONS: The following definitions apply throughout this manual;... -
Page 10: Ce Declaration Of Conformity
Adapted EEC directive EG Guideline 2006/42/EF, 89/392/EEC & 98/37/EC We, GreenTec A/S, Merkurvej 25, 6000 Kolding, hereby declare that in terms of its design, method of construction and our execution thereof, the item of machinery described below complies with the basic health and safety regulations of the respective EU Directives. The... -
Page 11: Vehicle / Tractor Preparation
‘ballast’ in order to counter-balance the additional equipment added. RC 162 has been tested on the following Arm systems: Spearhead Twiga MID, PRO & Flex with tractors from 4400 kg, wheelbase of 250 cm... -
Page 12: Factors That Affect Stability
It is recommended that you consult your vehicle manufacturer or local dealer to obtain specific advice on this subject, additionally advice should be sought from a tyre specialist with regard to tyre pressures and ratings suitable for the type and nature of the machine you intend to fit. Hedge Cutter RC 162... -
Page 13: Safety
• Maintenance must only be carried out when the machine is at a standstill. This procedure as described in GreenTec´s manual must be carefully observed. • When maintaining a tool and/or a machine that is lifted, always secure with suitable support units. -
Page 14: Safety Stickers
Observe instructions and safety rules when operating. Warning Warning Do not remove / open The recommended guard when parts are oil flow has been rotating informed by the manufacturer. Never exceed this. Hedge Cutter RC 162... -
Page 15: Additional Safety Advice
▲ Debris should be removed from the road and path as soon as practicable, and at regular inter vals, wearing high visibility clothing and before removing the hazard warning signs. ▲ Collect all road signs promptly when the job is completed. Hedge Cutter RC 162... - Page 16 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but will go a long way towards the safe use of your GreenTec machine. Hedge Cutter RC 162...
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Page 17: Safety Recommendations
Ensure that the tractor meets the minimum weight recommendations of the machine manufacturer and that ballast is used if necessary. • Check that machine fittings and couplings are in good condition. • Follow the manufacturer’s instructions for attachment and removal of machine from the tractor. Hedge Cutter RC 162... -
Page 18: Never
• Never transport with the PTO engaged. • Never enter the working area of the machine (risk of injury!). • Never transport with the controls live, always turn off electrical isolator switch (red) and disconnect supply. Hedge Cutter RC 162... -
Page 19: Specifikations
• ”Powerbelt” belt system. • Mechanically adjustable angle of the tool. • Hardox steel • Support wheels 250 mm • ”Branch Raiser” Hedge Cutter RC 162 Oil amount 40/**50 l/min Hydraulic Motor 15/**21 ccm Pistonmotor with anticavitation. Reversible. Relief Valve in Motor... -
Page 20: Before Starting Work
• Remove transport safeguard if fitted and turn the armsystem into workposition. • Start the tool at low oil flow (low rpm). Let the tool warm up for a few minutes. • Adjust the RC 162 horizontal or vertical for hedge cutting and raise into work position. -
Page 21: Mounting / Dismounting Rc 162
GreenTec RC 162 is specially designed for the Spearhead arm system program. RC 162 is a tool designed to be mounted on tractors via a suitable armsystem. The RC 162 has a work width of approximately 160 cm. Total wieght of the unit is150 kg. - Page 22 Foto 1. Slowly drive forward and adapt the angle to the RC 162. Connect the armsystem and the RC 162. Foto2. After connecting the RC162 to the armsystem the hydraulic hoses are attached. Pay close attention to correct attachment! Slowly raise the machine. Let it run for 5 minutes, stop the machine and inspect all connections for leakage.
- Page 23 The largest hose is RETURN. It is connected to Tank (T) Maximum back pressure 15 bar. Market in GREEN OBS: Case drain pressure may never exceed return pressure All machines supplied by GreenTec have hose connections market with the following stickers: Hedge Cutter RC 162...
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Page 24: Rotation Direction
Rotation direction: Transport position for the RC 162: Mounted on an armsystem. Follow the transport instructions of the armsystem manufaturer. In general: • After finishing work, the arm with the tool is pulled close to the vehicle. • The tool is positioned where it takes up less room. -
Page 25: Work Position With Rc 162
Work position with RC 162: 1. Turn the arm into work position. 2. Adjust the cutting angle for the first cut. Always start from the bottom vertically or in a suitable angle. Choose the most suitable forward drive depending on the condition of the hedge, surface, traffic and visibility. - Page 26 4. If needed finish off with a horizontal cut. If the hedge is wider than the tool you get the best result by starting the cut close to the vehicle. 5. RC 162 is NOT constructed for lawn mowing. 6. NEVER turn the tool towards the tractor. This is very dangerous.
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Page 27: Field Of Application
FIELD OF APPLICATION: Intended use: RC 162: Used for hedges and smaller branches and trees. Branches must not exceed 40 mm in diameter to avoid fraying. Starting and stopping the tool must always be done at the lowest rpm or lowest oil flow. -
Page 28: Inadmissible Working
It must never be used for grass cutting or the like. • Lower the machine and set it in a horizontal position, so that there is no access to the knives when parked or not in use. Hedge Cutter RC 162... -
Page 29: Driving Directions For Hedge Cutter
When the sap disappears from the branches the end result will become more ”frayed”. When operating off growth season the knives will wear out faster Hedge Cutter RC 162... -
Page 30: Safety Distances Horizontally
Illustration 1: Safety zone at 1 meter cutting height horizontally. Cutting height horizontally Safety radius Safety distance from the front 0-1 m 10 m 1-1,5 m 10 m 15 m 1,5-2,5 m 20 m 25 m >2,5 m 25 m 25 m Hedge Cutter RC 162... -
Page 31: Safety Distances Vertically
Illustration 2: Safety zone at 1 meter cutting height vertically Cutting height vertically Safety radius Safety distance from the front 0-1,6 m 15 m 15 m 1,6-2,5 m 20 m 20 m >2,5 m 25 m 25 m Hedge Cutter RC 162... -
Page 32: Diagrams
3. Manometer power point (mini-mesh) 4. Safety valve (200 bar) A Flow to tool (regulated) B Not in use C Cutting angle D Cutting angle P Pressure, flow from pump T Tank connection, depressurized + T from engine Hedge Cutter RC 162... -
Page 33: Hydraulic Diagram Rc 162
Hydraulic diagram RC 162: Hydraulic diagram for correct fitting: Belt diagram: Right model Left model 950/720Nm 950/720Nm Nm: New / Existing Nm: New / Existing RC162 Right model RC162 Left model Hedge Cutter RC 162... -
Page 34: Maintenance
Endangering the environment following a hydraulic oil leak! Only carry out service with machine shut off. The procedure for stopping the machine as described in GreenTec´s manual must be followed. When carrying out maintenance on a lifted tool and/or machine, secure with suitable support elements. - Page 35 Check belt tension at the middle of the belt with belt measurer 200155.0 If you have any questions please contact the Green-Tec Service Department and we will help out with advice and supply the correct measuring tool. Hedge Cutter RC 162...
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Page 36: Belt Diagram
Belt diagram: RC 162 - ”Left model”: 950/720Nm Nm: New / Existing RC162 Left model RC 162 - ”Right model”: 950/720Nm Nm: New / Existing RC162 Right model Tool for checking belt tension. OPTIKRIK II. Part nr. 200155.0 Nm: New / Existing... -
Page 37: Lubrication
Hose warranty is limited to replacement of hoses due to faulty materials or manufacture. Warranty will not be considered on: hoses damaged by chafing, abrasion, cuts or pinching while in work, or to damaged threads due to over tightening. Hedge Cutter RC 162... -
Page 38: Oil Supply
• When tightening fittings always use two spanners when necessary and do not over tighten. If a fitting leaks it will need to be replaced Hedge Cutter RC 162... -
Page 39: Pump And Engine Failure
Maintenance chart: Service hours Service points Control All bolts are tightened Knife bolts are tightened (95 Nm) After 3-5 hours, subsequently Check for leakage from fittings and hoses daily. Bolts and bushes Check belt tension (900 NM) Hedge Cutter RC 162... -
Page 40: Knives
• Work gloves • Safety shoes Procedure: • Remove the ring pin from the GreenTec special tool and pull the tool out. • Attach it in the rotor in the ”banana-shaped” hole and through the slot in the chassis. • Now loosen the knife bolt with the Ring/Fork spanner. -
Page 41: Bushes And Bearings
Several main turning points have replaceable bushes or bearings. If these show signs of wear and tear they must be replaced. All bushes, bolts and bearings can be supplied from the GreenTec Spare Part Department. WARNING! Bushes MUST be replaced if they have cracks or show signs of wear and tear. - Page 42 Place all hoses on the machine/tool. Always store the machine in cleaned condition. Dirt attracts moisture and this may result in increased corrosion. Damage to laquer must be repaired. OBS must store dry! Risk of water in bearings. Hedge Cutter RC 162...
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Page 43: Correct Lift Of Rc 162
Correct lift of RC 162: GreenTec recommends that the RC 132 Hedge Cutter is stored at a suitable pallet when not in use. If it needs to be moved use a pallet lifter or forklift. Alternatively it can be lifted with an authorized rope or something similar. The RC 132 weighs 150 Kg and the rope must be authorized for this weight as a minimum, but preferably more. -
Page 44: Noise Measuring
NOISE MEASURING Noise measuring has been made on the machine during normal working conditions at GreenTec A/S, Denmark, with a Delta OHM Noise measurer, type HD 8701. • The energy A-weighted Sound pressure is lower than: 83 dB (A). The test has been done in a distance of 1 meter from the machines critical noise maker and in a height of 1,5 m above the ground. -
Page 45: Supplier Information & Ce Declaration
Denmark Tel: +45 75 55 36 44 E-mail: info@greentec.eu CE Declaration: Manufacturer: GreenTec A/S Tlf: +45 75 55 36 44 E-mail: info@greentec.eu Machine No.: GreenTec RC 162 Machine type: Hedge cutter Delivery date: Delivery year: 2016 Hedge Cutter RC 162... -
Page 46: Warnings, Bans & Directions
WARNINGS, BANS & DIRECTIONS Never attempt any maintenance or adjustment without first disengaging the PTO/hydraulic pump. Only authorised personnel is allowed to do maintenance on the equipment. Read this manual carefully before using the machine. Hedge Cutter RC 162... - Page 47 Rubber and plastic Hoses, Rubber guards, stabilisers, plastic strips etc. Technical components Pumps, motors, hydraulic hoses etc. Pure metal Plates, pipes guards, knives, pulleys etc. Disposal must be carried out according to present national and EC legislations. Hedge Cutter RC 162...
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Page 48: Problem Solving
Replace the knife Cuttings are Tool is turned so that the rotor Only operate as recommended by thrown towards is facing the cab GreenTec the cab A rotor stops Belt tension incorrect Adjust to correct tension Hedge Cutter RC 162... -
Page 49: Greentec Warranty
7. All parts replaced by Greentec under warranty become the property of Greentec and must be returned to Greentec if Greentec so request. Such parts may only be disposed of after a warranty claim has been accepted and processed by Greentec. - Page 50 Hedge Cutter RC 162...
- Page 51 Hedge Cutter RC 162...
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