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Summary of Contents for Atlanta Attachment Company 1390BX
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1390BX Model Revision 2.6 Updated July 16, 2018 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
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Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Liability ..............................2 Safety Equipment on the Machines ......................3 Protective Eyewear ............................. 4 Important Notices............................5 Maintenance ..............................7 Repair ................................8 A Word to the End User..........................9 Safety Precautions ............................
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Technical Manual & Parts Lists Manual 1 ..............................21 Manual 2 ..............................22 Setup ................................. 22 Setup Seals ..............................22 Other Operator Controls ........................... 23 Light Tower Indicator ..........................24 Motor Drives and Settings ........................25 Editing Motor Drive Parameters ....................... 26 Motor Drive Parameters ..........................
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Technical Manual & Parts Lists 1391016 Left Side Sealer .......................... 61 1391045 Right Side Sealer........................63 1391055 Input Conveyor .......................... 65 1391036 LH Frame Cylinder Assembly ....................66 1391038 Left Side Valve Assembly ......................67 1391039 Carriage Valve Assembly ......................68 1391040 Table Adjust Manifold Assembly ....................
Mandatory Information All persons operating and/or working on the 1390BX Autopack should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction.
Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.
Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...
Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.
Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
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Technical Manual & Parts Lists - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information.
Technical Manual & Parts Lists Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.
Technical Manual & Parts Lists Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.
Technical Manual & Parts Lists A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines.
Technical Manual & Parts Lists Machine Layout Refer to Figure 1 on page 10. A. Infeed End 1. Top Film Roll storage 2. Top Boot Roll support bar 3. Bottom Film Roll storage 4. Bottom Boot Roll support bar B. Machine Controls 5.
Technical Manual & Parts Lists NOTE: The machine has 3 adjustable width settings. They are typically set to 84" for Cal-Kings, 80" for Queen, XL Full and Twin beds, and 76” for regular Full and Twin beds. If required, the width settings can be set to any three positions desired, within the 72”-85”...
Technical Manual & Parts Lists Machine Safety The 1390BX Auto-Pack is large machine and has many powerful drives and mechanisms. ANYONE assigned to operate and/or maintain this machine must be properly trained by an Atlanta Attachment technician, or a trained and qualified factory mechanic. Operation and/or maintenance of this machine by untrained personnel may result in a serious injury or even death.
Technical Manual & Parts Lists WARNING 1 In auto mode, this machine can start automatically at any time. Therefore, when the machine is turned - NEVER ENTER INSIDE THE MACHINE - NEVER CRAWL UNDER THE MACHINE - NEVER CLIMB ON TOP OF THE MACHINE - NEVER REACH INSIDE THE MACHINE FOR ANY REASON - NEVER PLACE ANY PART OF YOUR BODY INSIDE THE MACHINE WARNING 2...
Technical Manual & Parts Lists Machine Operation Machine Start (Cold) 1. Turn the Main On/Off switch to the ON position. See Fig. 3. 2. Turn the Main Air valve to the ON position. The pressure gauge should be set to 80 PSI. See Fig. 4. 3.
Technical Manual & Parts Lists Bottom Film Loading The standard 1390 machine comes with a pull out Bottom Film Roll storage rack that can handle up to (3) 12” diameter x 120” long rolls of plastic film. The Bottom Film Rack can be assembled two ways so it can be pulled out to the left or to the right of the machine for loading.
Important note! The film rolls must be loaded such that they unwind counter-clockwise, looking from the left side of the machine (see “Film Routing” on page 19). Besides the standard top film roll rack, Atlanta Attachment Company offers two options to aid in the loading and storage of the Top Film Rolls: 1.
Technical Manual & Parts Lists Boot Film Loading The standard 1390B machine comes with (4) Boot film Support Bars. See Figure 10. They are pivot mounted on a main support and each have a ratchet type mechanism. This design allows the operator to easily rotate the bar down to a lower, more ergonomic loading position.
Technical Manual & Parts Lists Film Routing The Top and the Bottom plastic film routing is very important. The illustration below (Figure 11) must be carefully followed. For the operator’s convenience, a copy of this illustration is attached to the left input post of the machine.
Technical Manual & Parts Lists Film Splicing 1. When the plastic film runs out (from any roll), cut off the last 3 to 4 feet of it in order to eliminate any plastic that was adhered to the core and may have glue residue left on it. Make sure that there is no adhesive left on the film.
Technical Manual & Parts Lists Machine Controls Main Screen Figure 13 This is the main screen. From this screen you can start the machine, see the temperature of all three seal bars, and view the piece count. You can also access the setup, manual and piece count screens.
Technical Manual & Parts Lists Manual 2 Figure 16 Pressing the arrow button in the upper right corner of the Manual 1 screen will bring you to the Manual 2 screen. This screen provides controls for the outfeed conveyors, seal bars, film rollers, mattress roller and size adjustments.
Technical Manual & Parts Lists Other Operator Controls 1. Emergency Stop & Power On - allows the machine to be turned on and stopped. 2. Stop Pull Cable - stretched above the INPUT conveyor in the loading area, allows the operator to quickly stop the machine in case of any problems.
Power is turned OFF, or otherwise disabled. Note: If the above indications do not solve the problem, please refer to “Troubleshooting” on page 44 of this manual for additional help or call Atlanta Attachment Company’s service department at 770-963- 7369.
Technical Manual & Parts Lists Motor Drives and Settings The 1390B machine has four motor drives. The following images below show the physical drive locations. The table in the bottom right corner shows the drive machine parameters and their settings. These parameters may vary slightly based on the final installation requirements.
Technical Manual & Parts Lists Editing Motor Drive Parameters In effort to minimize the amount of information that the operator/mechanic has to look through, only the pages that pertain to the drive programming and drive faults are shown here. For more information refer to the manufacturer’s (AC Tech) manual included with the machine.
Technical Manual & Parts Lists Seal Bar Maintenance and Replacement WARNING: Wait until the heat sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
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Technical Manual & Parts Lists There are four major variables for obtaining a good weld. 1. Temperature: The value is set via the control panel. The degrees are expressed in Fahrenheit. Try not to alter the temperature settings as much as possible. A variation of 5 degrees in Fahrenheit temperature will change the clarity of welded materials.
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Technical Manual & Parts Lists Seal bars r reference table for different conditions of welding...
Technical Manual & Parts Lists Side Sealing Bars WARNING: Wait until the heat sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
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Technical Manual & Parts Lists Alignment (continued) Loosen the four screws (a) and (b) securing the two bearings and slide up or down to meet the proper angle. Check after each adjustment. It is very likely need to adjust the height of the bar. (F).
Technical Manual & Parts Lists Symptoms and adjustments of the cross seal Bar (a), (b), (c), (f) and (g) in the previous graph are types of heat sealing problems that also apply to the cross seal bar with the following additions: (D).
Technical Manual & Parts Lists Cross Bar chain tension Chains are responsible for parallel movement of the cross seal bar. To check tension and adjust if needed: The chain (a) displacement is approximately 0.5 inches (12 mm) on center if light pressure is applied to the chain. The adjusting tensioners (c) are located at the upper ends of the chain system.
Technical Manual & Parts Lists Adjusting the Seal bar Pressure Note: For cross seal bar see: symptoms and adjustment of cross seal bar. WARNING: Wait until the heat sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect...
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Technical Manual & Parts Lists Example B Lack depth Good seal Good seal...
Technical Manual & Parts Lists Upper Seal Bar Element Replacement WARNING: Wait until the heat sealing bar has cooled enough (approx. 3 hours) before servicing seal bars or the areas near the bars. If maintenance on the machine is absolutely necessary before sealing bars have had a chance to cool down, the person performing the maintenance must use safety equipment approved by OSHA or local law to protect against burns.
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Technical Manual & Parts Lists 5) On the three tallest studs remove the top nut and back out the bottom nut to the end of stud without removing.
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Technical Manual & Parts Lists 6) Remove all of the remaining nuts from shorter studs. This will allow the seal bar assembly to slide out pass stainless steel guards far enough for servicing. Warning: It is imperative to lay out a large pad to protect parts being removed from this point on. 7) Using two closed end wrenches remove the nuts while leaving the bolts in place.
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Technical Manual & Parts Lists 10) On one end of the new heating element make a mark 3 ½” in from the tip with a sharpie. Starting with your mark begin inserting the heating element into the open slot of seal bar. Once in place, you should have 3 ½...
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Technical Manual & Parts Lists (4) Bend heat element up approximately 30 degrees. After replacement is complete refer to Adjusting the Seal bar Pressure on page 34 for final adjustments.
Technical Manual & Parts Lists Shimming the Seal Bar Note: For cross seal bar see: symptoms and adjustment of cross seal bar on page 32; once adjustment is complete, move to #3 on this page. Follow procedures for replacing Left and Right seal edge or heating element page.36. After replacement, some very important steps are needed for the system to perform properly.
Technical Manual & Parts Lists Mattress Size Adjustments The 1390BX machine is designed to automatically detect and adjust itself for one of the three basic bed lengths: 75”, 80” and 84”. To detect the bed length, the machine uses two arrays of three proximity sensors which are mounted on rectangular guide rails.
Technical Manual & Parts Lists During machine operation, listen for any unusual noises and watch for any uncommon machine behavior For example: jerky cross seal bar up/down movement, squeaky belt drive, etc. Clean the machine and remove any plastic film scraps or other debris. They may cause mechanism to jam and potentially fail.
Technical Manual & Parts Lists Troubleshooting Machine does not power up when the Power ON button is pressed. 1. Check to make sure all four Emergency Stops are pulled out and operational. 2. Check for a short circuit. Turn off all breakers, and turn the machine back ON. If it comes ON, switch ON one breaker at a time.
Technical Manual & Parts Lists Sensor Adjustments Proximity Switch All proximity switches used on the 1390BX machine have 8mm sensing range. The distance between the end of the sensor and the target flag should be set at about 5/32” for best performance.
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...
Technical Manual & Parts Lists 11390B Auto Pack 24-8 AAC Drawing Number 9000738 Rev 3 NO QTY PART # DESCRIPTION AR 1390170 HANDLE ASBLY, TAPE ROLLER AR 1390449 TOP BOOT ROLL HLDR ASY 1390457 MOUNT,LOWER CASTER AR 1390475 BOTTOM BOOT ROLL HLDR ASY 1390500 ROLL HOLDER FRAME, LOWER 1390683...
Technical Manual & Parts Lists 1390500 Lower Roll Holder Frame AAC Drawing Number 1390500 Rev 5 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 4 1390198 ROLL RELEASE DI SK NNH1/2-13 NUT,HEX,1/2-13 2 1390458 ROD, ROLL STOP 16 NNK5/16-18 KEP NUT, 5/16-18 4 1390459 NUT PLATE-SI DE ROLLER ADJ...
Technical Manual & Parts Lists 1390683 Front Seal Bar Assembly AAC Drawing Number 1390683 Rev 1 PART# DESCRIPTION PART# DESCRIPTION 1390330 MAGNET, HAND SEALER *20' MM76495A27 TAPE, TEFLON 1390680 SUPPORT RAIL, HAND *10' MM76495A32 TAPE,TEFLON 1390700 GUIDE RAIL, HAND SSBC98024 10-32 X 3/8 1390707 PIVOT BLOCK-MANUAL...
Technical Manual & Parts Lists 1391021 Left Side Exit Frame Assembly AAC Drawing Number 1391021 Rev 8 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 2 1390237 ANGLE, KEEPER NNH3/4-10 NUT,HEX,3/4-10 4 1390251 SPACER, PUSHER-CARRI AGE NNJ3/4-10 3/4-10 JAM NUT 1 1391020 WLDMNT, LEFT SI DE SEAL SSHC01048...
Technical Manual & Parts Lists 1391055 Input Conveyor AAC Drawing Number 1391055 Rev 5 NO QTY PART # DESCRIPTION 1390067 GUARD, CHAI N, SEAL-BAR, R 1390159 SPACER,LATCH,LEFT 1390286 BELT,CONVEYOR 1390394 GUARD, CHAI N, SEAL-BAR, R 1390617 TOP RACK SPACER 1390623 GUARD, CHAI N, UPR ROLLER 1390969 PLATE, SPACER, DOOR LATCH...
Technical Manual & Parts Lists 1391025 Left Seal Bar Assembly AAC Drawing Number 1391025 Rev 3 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1390130 END PLATE,RIGHT K-234 COVER,4IN SQUARE 1390131 END PLATE,LEFT K-235 CONNECTOR,ROMEX,1/2" 1390212 TUBE, SIDE SEAL SSBC10064 5/16-18 X 5/8 L 1390336 SIDE SEAL CLAMP GUARD...
Technical Manual & Parts Lists 1391037 Seal Bar Cylinder Assembly AAC Drawing Number 1391037 Rev 0 QTY PART # DESCRIPTION AACDNCB80250PPV CYLINDER, 80MM X 250MM AAFSGSM20x15 ROD END, FEM-20MM X 1.5MM AAFSNC80 REAR PIVOT AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8...
Technical Manual & Parts Lists 1391052 Right Seal Bar Assembly AAC Drawing Number 1391052 Rev 4 QTY PART # DESCRIPTION 1390130 END PLATE,RIGHT 1390131 END PLATE,LEFT 1390212 TUBE, SIDE SEAL 1390336 SIDE SEAL CLAMP GUARD 1390629 SEAL BAR ASSEMBLY, 100" Page 72 Page 1390853...
Technical Manual & Parts Lists 1391051 Side Seal Assembly AAC Drawing Number 1391051 Rev 0 QTY PART # DESCRIPTION 1390213 PLATE,SIDE SEAL 1391027 ROD, SIDE SEAL 1391050 ARM, SEAL BAR...
Technical Manual & Parts Lists 1391054 Roll Holder Frame AAC Drawing Number 1391054 Rev 3 PART# DESCRIPTION 1390198 ROLL RELEASE DISK 1390233 ROLL STOP TUBE 1390276 NUT PLATE-ROLL BRAKE MTG 1390405 SUPPORT ROLLER WELDT 1390412 SIDE ROLLER, ROLL HOLDER 1390458 ROD, ROLL STOP 1390459 NUT PLATE-SIDE ROLLER ADJ...
Technical Manual & Parts Lists 1391058 Input Conveyor Assembly AAC Drawing Number 1391058 Rev 5 PART# DESCRIPTION PART# DESCRIPTION 1390324 TOP BRACKET LINEAR SHAFT NNH3/8-16 NUT,HEX,3/8-16 1390337 INPUT GUARD CROSS SEAL NNJ3/8-16 3/8-16 JAM NUT 1390342 TOP CHAIN TENSIONER SSBC01040 1/4-20 X 3/4 BUT 1390343 LOWER LINEAR BRKT CROSS...
Technical Manual & Parts Lists 1390484 Drive Shaft Assembly AAC Drawing Number 1390484 Rev 3 NO QTY. PART # DESCRIPTION 1386645 MODIFIED SPROCKET 1390355 JACK SHAFT CROSS SEAL 1390997 KEY, 1/4 X 1.25L, W/STEP IIS016X112 ROLL PIN 1/8 DIA X 1 1/2 SS MMUCP205-16 BEARING,PILLOW BLOCK,1"...
Technical Manual & Parts Lists 1390609 Cross Seal Bar Mount AAC Drawing Number 1390609 Rev 1 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1390329 TUBE, SEAL BAR, UPPER SSFC25064 3/8-16 X 1 FLAT CAP 1390340 TIMING CHAIN CROSS SEAL SSHC01064 1/4-20 X 1 HHCS 1390344 BRACKET CROSS SEAL...
Technical Manual & Parts Lists 1390443 Film Out Sensor Assembly AAC Drawing Number 1390443 Rev 0 QTY PART # DESCRIPTION 1335-316 ROD, SS, "L", 3/8, 4.0 X 23080 BLOCK,CLAMP,EYE 23132A HOLDER, EYE FFSM312LVQ EYE,ELECTRIC,10-30VDC SSSC70040 4-40 X 5/8, SCREW,SOCKET CAP SSSC98040 10-32 X 5/8 SOC CAP WWF4...
Technical Manual & Parts Lists 1390827 Hand Sealer Assembly AAC Drawing Number 1390827 Rev 3 QTY PART # DESCRIPTION 1390727 AXLE, HOLLOW, HAND SEALER 1390743 JOINER POST 1390781 HEAT SHIELD, HAND SEALER 1390861 JOINER POST 1390863 HANDLE, - HAND SEALER 1390940 HEAT SHIELD, HAND SEALER 1390941...
Technical Manual & Parts Lists 1391127 Control Box Assembly AAC Drawing Number 1391127 Rev 12 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 1390B-LAB7 LABEL FF09362F30 FAN FI LTER ASSY, 92MM 4080-004 TOUCH SCREEN *6" FF31572787 WI RE,STR,#10,PVC,GRN/YEL 4080-990B POWER SUPPLY, SBUS, FF84140210M1...
Technical Manual & Parts Lists 1390588 Air Tank Reservoir Assembly AAC Drawing Number 1390588 Rev 0 QTY PART # DESCRIPTION 1390695 TOP PLATE, AIR TANK 261007 AIR TANK ASSEMBLY AAQBT-2-2 QUICK BRANCH "T" MM44605K24 HEX BUSHING, 3/4 X 1/2 NNK1/4-20 KEP NUT, 1/4-20 SSHC01048 1/4-20 X 3/4 HEX CAP...
Technical Manual & Parts Lists 1391001 Compression Assembly AAC Drawing Number 1391001 Rev 2 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1390756 RACK-COMPRESSION BAR SYNC MMAGR25710M1 RAIL, LINEAR, AG SERIES 1390802 TIE BAR- RIGHT- LEFT SIDE MMGRP207-20 BEARING, PILLOW BK, 1.25B 1390831 GUSSET, RACK MNT...
Technical Manual & Parts Lists 1391800 Intermittent Conveyor, 8 Foot AAC Drawing Number 1391800 Rev 4 PART # DESCRIPTION 0411-3014F CABLE,PROX SW, 14' 1390BX-WD DI AGRAM, WI RI NG 1390159 SPACER,LATCH,LEFT 1390160 KEY, 1/4 X 1.25L 1390225 GUARD, COUPLI NG 1390382 TUBE,F,4X4X.25WX23.50L,D...
Technical Manual & Parts Lists 1391813 Control Box AAC Drawing Number 1391813 Rev 6 NO QTY PART # DESCRIPTION 1391131 CLAMP, SERIAL BUS EXIT 1391821 CONTROL BOX WELDMENT 4080-110 MODULE,QUAD INPUT 4080-130 MODULE,QUAD OPTO-ISO 4080-140 MODULE,QUAD OUTPUT 4080-4179 CABLE,SBUS,EXT,9 FT 4080-4181 CABLE, SBUS, 3 POS X 121"...
Technical Manual & Parts Lists 1391838 Top Roll Holder Extension AAC Drawing Number 1391838 Rev 0 QTY PART # DESCRIPTION 1391107 SUPPORT FRAME, ROLL LOAD 1391275 SUPPORT FRAME, ROLL LOAD 1391832 TOP ROLL FRAME, SMALL 1391837 SPACER PLATE NNH1/2-13 NUT,HEX,1/2-13 SSHC45112 1/2-13X1-3/4 HEX CAP SSHC45448...
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Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
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Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
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Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...
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