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Backyard Play Systems 5027 Installation Manual

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2999
ATTENTION!
ATTENTION!
IMPORTANT!
This manual supersedes Manual 2692
in the Base Kit.

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Summary of Contents for Backyard Play Systems 5027

  • Page 1 2999 ATTENTION! ATTENTION! IMPORTANT! This manual supersedes Manual 2692 in the Base Kit.
  • Page 2 (This page intentionally left blank.)
  • Page 3 2999 - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST...
  • Page 4 (This page intentionally left blank.)
  • Page 5 2999 04/28/2015 Model Customer Service Backyard Play Systems 5027 1-866-890-2211 6012 Playset 1000 Ternes Drive Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Adult Assistance required First...
  • Page 6 ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 7: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury.  This playset has been designed for use by a maximum of eight occupants at one time having a combined weight of 1,200 pounds. (This weight does not include occupants in the sandbox area.) ...

  • Page 8: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury.  Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
  • Page 9 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 10 PLAYSET ORIENTATION Throughout this manual references made to the left side, The right side, the front side and the back side of the playset serve As a consistent reminder to help with assembly. BACK SIDE LEFT SIDE FRONT SIDE RIGHT SIDE...
  • Page 11 IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.
  • Page 12 W O O D P A R T S L I S T 1 x 3-1/2 x 45-1/8" 1 x 3-1/2 x 45-1/8" 1-1/2 x 3-1/2 x 18" 1-3/8 x 3-3/8 x 51" 2501-CC 2526-CC 1020-CC 1-1/2 x 3-1/2 x 47-1/8" 3/4 x 2-1/2 x 45-1/8"...
  • Page 13 Angle Bracket Plate Swing Beam 90 Plate Swing Beam Angled Plate Left Swing Beam Angled Plate Right 2485 L-Bracket 2412 2449 2448 2447 Swing Beam Flat Plate Auger Stake Swing Hanger 2411 WS 4522 2631 Trapeze Swing Climbing Rocks WS 4885 WS 2435 WS 4542 Plaque...
  • Page 14 3/8” LOCK WASHER 3/8” LOCK NUT 3/8” T - NUT 3/8” 3/8” TRUSS HEAD 1/4” x 1” FENDER WASHER 3/8” FLAT WASHER SCREW 1” 3/4” 3/8” 1/4” LOCK 1/4” FLAT 2-1/2” 3/16” x 1” FENDER WASHER WASHER WASHER PAN HEAD SCREW 1”...
  • Page 15 3/8” HEX HEAD BOLTS 1-3/4" 2" 2-1/4" 3-3/4" 3/8" 3/8" 5" 3/8" 1-1/4" 3/8" 3/8" 3/8 " LAG BOLT 3/8" #2 SQUARE DRIVE BIT 3/8" LAG BOLT WOOD SCREWS x100 1-1/4" 4" 2" 2-1/2" 3" 3"...
  • Page 16 A C T U A L S I Z E S H O W N 4-1/4" 3-3/4" 6" 6-1/4" 8-1/2" 3" 3/8" 3/8" HEAD BOLTS 3/8" 1-3/4” 2” ” 2-1/4” 3/8" 3/8" 3/8” 3/8” BUTTON HD. BUTTON HD. BUTTON HD. 3/8”...
  • Page 17 C L U B H O U S E P A R T S L I S T 1 x 3-1/2 x 19-1/4" 1 x 3 x 6-15/16" 2850-CC 2862-CC 1 x 3-1/2 x 16" 1 x 3 x 10-7/16" 2851-CC 2863-CC 5/8 x 1-7/8 x 12-7/16"...
  • Page 18 C L U B H O U S E H A R D W A R E 3/8" LAG BOLT 3/8" LOCK WASHER 3/8" FLAT WASHER 3/8" 3/8" 3" A C T U A L S I Z E WOOD SCREWS x130 3/4"...

  • Page 19: Safety Area

    PLAYSET SET-UP SAFETY AREA BACK SIDE 29'-0" 17'-0" LADDER 13'-0" SWING TERRACE 21'-7" 25'-0" HEIGHT 9'-7" 10'-2" 13'-0" ROCK WALL SLIDE FRONT SIDE FRONT SIDE PLAYSET SET-UP WITH MONKEY BARS SAFETY AREA BACK SIDE 29'-2" MONKEY BARS 17'-2" 27'-6" 13'-0" 15'-6"...
  • Page 20 FORT CORNER POSTS 3-3/4" Hex Bolt 2543-CC Lock Washer Flat Washer Note 2 hole location. Flush Flush 2543-CC 47" 3 x 3 x 95" 2501-CC 1 x 3-1/2 x 45-1/8" 4" 2501-CC Flush 90° 1 x 3-1/2 x 45-1/8" T-Nut Flush 4"...
  • Page 21 FORT CORNER POSTS Large holes toward top Note 2 hole location. 1 x 3-1/2 x 45-1/8" Ensure all bracing is 2501-CC square before installing wood screws. T-Nut Flat Washer Lock Washer 3-3/4" Hex Bolt 1 x 5-1/2 x 45-1/8" Flush 2507-CC Flat Washer Lock Nut...
  • Page 22 BASE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE. 3-3/4" Hex Bolt Lock Washer Flat Washer 1 x 5-1/2 x 45-1/8” 90° 2507-CC Flush Align braces with pre-drilled holes. Flush FORT CONNECT FRAME SECTIONS ENSURE THESE Align braces with pre-drilled holes. HOLES ARE ON THIS SIDE.
  • Page 23 FORT CONNECT FRAME SECTIONS Ensure all parts are level and square before tightening bolts. 3" Wood Screws Add screws after tightening bolts. Ensure 47" measurement from bottom of base to top of boards. 47" 47" Reinforce bracing with 3" wood screws at all pre-drilled holes.
  • Page 24 FORT DECK PLANKS Flush with post. 3/4 x 5-1/2 x 44-7/8" 2509-CC 2-1/2" Wood Screws evenly spaced 1-1/4" Wood Screws Flush FORT DECK PLANKS 3/4 x 4 x 38-7/8" 2510-CC 2-1/2" Wood Screws Flush along outer edge. 1-1/4" Wood Screws...
  • Page 25 FORT DECK SUPPORT 1020-CC Flush with outside. 2" Wood Screws Flush Flush Flush Flush 1020-CC 1-1/2 x 3-1/2 x 18" 3" Wood Screws Angle 3" wood screws. Angle 3" wood screws. FORT DECK SUPPORT 2" Wood Screws 1-1/2 x 3-1/2 x 18" 1020-CC 2"...

  • Page 26: Front Side

    FORT BALUSTER SUPPORT Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolts. 2501-CC 2862-CC 1 x 3-1/2 x 19-1/4" 3" Lag Bolt 1 x 3-1/2 x 45-1/8" 2862-CC Lock Washer 2501-CC Flat Washer 3" Wood Flush at all Screw corners.
  • Page 27 FORT BALUSTER SUPPORT Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolt. 1 x 3-1/2 x 22-1/2" 2861-CC Flush Flat Washer Lock Washer 3" Lag Bolt Bottom rests flush on lower brace. 2" Wood Screw 3" Wood Screw FORT BALUSTER SUPPORT 2-1/2"...
  • Page 28 AUX. FLOOR SUPPORT FORT Flat Washer Flush at corners Lock Washer Pre Drill 1/8" 3" Lag Bolt Pre Drill 1/8" 2501-CC 1 x 3-1/2 x 45-1/8" 59-1/4" 3" Wood Screw FORT ROOF BRACE All roof braces FLUSH at top. 3-3/4" Hex Bolt 1 x 3-1/2 x 63-7/8"...
  • Page 29 ROCK WALL ASSEMBLE Align 2520-CC parallel with each other and maintain dimensions as shown. Position plank 2519-CC as shown and attach to rails with screws. 1-3/8 x 3-3/8 x 51" 2520-CC 23-3/4" 3/4 x 5-1/2 x 23-3/4" Outside 2519-CC Dimension Flush 2-1/2"...
  • Page 30 ROCK WALL ASSEMBLE Ensure all plank ends are flush, making sure screws install into rails. 2-1/2" Wood Screws 23-3/4" All flush 23-3/4" ROCK WALL ASSEMBLE Pre-drill 5/16" pilot holes. WS 4542 1/4" x 1-1/4" Hex Bolts x1 BAG 1/4" Lock Washers 1/4"...
  • Page 31 ROCK WALL ASSEMBLE 2412 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw L-Bracket 5/16" Lock Washer 5/16" Flat Washer INSTALL ANGLE BRACE Pre drill 3/16" pilot holes 2" deep for lag bolt. NOTE: 19-1/4" 2862-CC 1 x 3-1/2 x 19-1/4" Flat Washer Lock Washer Flush...
  • Page 32 ROCK WALL INSTALL Rock Wall is flush with Angle Brace. Flush Mark (2) bracket Flush holes. Mark Flush ROCK WALL INSTALL SEE PAGE 7 FRONT SIDE Pre-drill two 1/4" pilot holes at marked locations. Rock Wall Re-drill holes from opposite side using 3/8" bit.
  • Page 33 ROCK WALL INSTALL BACK SIDE 5/16" T-Nut Rock Wall ROCK WALL INSTALL 3/4 x 5-1/2 x 23-3/4" 2519-CC 5/16" Flat Washer 2-1/2" Wood Screws 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw Flush...
  • Page 34 STEP LADDER ASSEMBLE Before Assembling Step Ladder: 1. Stack and align parts as shown with 2522-CC 1-3/8 x 3-3/8 x 51" on top. 2-1/2" Wood Screws 2. Hold parts and drill 3/8" hole through 2521-CC 2522-CC using 2522-CC as a guide. 3.
  • Page 35 STEP LADDER ASSEMBLE 5/16" Flat Washer 5/16" Lock Washer 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw 5/16" L-Bracket STEP LADDER INSTALL Flush Flush Mark (2) Bracket Hole Locations. 4" Flush Ladder Rail BACK SIDE...
  • Page 36 INSTALL STEP LADDER Pre-drill two 1/4" pilot holes at marked locations. SEE PAGE 7 Re-drill holes from opposite side using 3/8" bit. BACK SIDE 5/16" T-Nut INSTALL STEP LADDER Flush Flush 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw...
  • Page 37 INSTALL STEP LADDER 1 x 3-1/2 x 27" 2514-CC 1/4" Flat Washer 2-1/2" Pan Head screw BEGIN HERE 2" Wood Screws Flush SWING BEAM SWING HANGERS - INSTALL Swing Beam Flat Washer Swing Hanger Bolt Swing Hanger Flat Washer IMPORTANT! Final position of each Spring Clip is 2631 perpendicular to swing beam.
  • Page 38 SWING BEAM SWING HANGERS Place Cap on threads Swing Hanger Bolt must protrude at least after tightening 3-3/8 x 5-3/8 x 95" TWO Threads beyond Lock Nut. 2502-CC IMPORTANT! 2 Threads MIN. Use a socket wrench to tighten Lock Nut securely against washer.
  • Page 39 A - FRAME ASSEMBLE T-Nut x2 2525-CC 3 x 3 x 95" Rotate 2525-CC 180 after installing T-Nuts. A - FRAME ASSEMBLE 3-3/4" Hex Bolt Lock Washer Flat Washer Pre-installed T-Nuts 2506-CC are underneath. 1 x 3-1/2 x 68-1/2"...
  • Page 40 SWING BEAM FLAT PLATE 3" Carriage Bolt 2411 Flat Washer Lock Nut A - FRAME PLATE 2499 3-3/4" Carriage Bolt Lock Nut Flat Washer 2525-CC...
  • Page 41 SWING BEAM ANGLED PLATES 3-3/8 x 5-3/8 x 95” DO NOT FULLY TIGHTEN 2502-CC CARRIAGE BOLTS AT THIS TIME Flat Washer Lock Nut 2448 4-1/4" Carriage Bolt NOTE: You may need to tap bolts with hammer to get though holes. 2447 Clean all debris from bolt threads before installing lock nuts...
  • Page 42 SWING BEAM ASSEMBLE Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts 3-3/4" Carriage Bolt DO NOT FULLY TIGHTEN Flat Washer CARRIAGE BOLTS AT THIS TIME...
  • Page 43 SWING BEAM INSTALL Position swing beam assembly resting 8-1/2" Carriage Bolt upon plate and align with holes. 6-1/4" Carriage Bolt NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts Torque Washer 2485 Align Square Hole in...
  • Page 44 SWING BEAM INSTALL Flat Washer T-Nut Lock Washer 1-1/4" Hex Bolt SWING BEAM ASSEMBLE 2-1/2" Pan Head Screw 1/4" Lock Washer Tighten lock nuts/ bolts at this time.
  • Page 45 FORT SWING-SIDE BALUSTERS 5/8 x 3-1/4 x 29-3/4" 2523-CC 2523-CC Install end-balusters first: Flush tightly against fort 3x3" corner posts, 3/4" above deck boards. 1-1/4" Wood Screws BEGIN BEGIN HERE HERE Flush (ALL) 3/4" 3/4" above deck boards ROCK WALL-SIDE BALUSTERS FORT 5/8 x 3-1/4 x 29-3/4"...
  • Page 46 LADDER-SIDE BALUSTERS 1 FORT Install end-baluster first: 5/8 x 3-1/4 x 46-3/4" 2857-CC Flush tightly against fort 3x3" corner post, 3/4" above deck boards. BEGIN HERE INSTALLATION: FROM INSIDE FORT Flush 1-1/4" Wood Screws (ALL) VIEW 3/4" 3/4" above deck boards FORT LADDER-SIDE BALUSTERS 2...
  • Page 47 BAY WINDOW FORT 2-1/2" Wood Screws 1 x 5-1/2 x 45-1/8" 2854-CC Flush FORT BAY WINDOW 1 x 3 x 10-7/16" 2850 -CC 2" Wood Screws Flush 1 x 3 x 6-15/16" 2851-CC Flush...
  • Page 48 TERRACE NOTICE STOP! STOP! YOU WILL BUILD YOUR TERRACE AT THIS TIME. BEGIN ON NEXT PAGE.
  • Page 49 T E R R A C E P A R T S L I S T 5/8 x 3-1/4 x 29-3/4" 3/4 x 2-1/2 x 45-1/8" 2516-CC 2523-CC 1 x 3-1/2 x 45-1/8” 3/4 x 3-1/2 x 45-1/8" 2870-CC 2871-CC 5/8 x 3-1/4 x 27-1/2"...
  • Page 50 H A R D W A R E P A R T S L I S T 3/8” LOCK WASHER 3/8” T - NUT 3/8" LAG BOLT 3/8” 3/8" 3/8” FLAT WASHER HEX BOLT 3" 2" 3/8” A C T U A L 3/8"...
  • Page 51 FRAME ASSEMBLE 3/4 x 3-1/2 x 45-1/8" 2870-CC T-Nut Flush 1 x 3-1/2 x 45-1/8" Flush 2876-CC Flush BOTTOM 90° Note hole locations (2) Flush Flush T-Nut 90° 27-1/2" Flush 62-3/4" Flush 2" Wood Screws 2881-CC Ensure Frame is square before Flush 1-3/8 x 3-3/8 x 90-1/2"...

  • Page 52: Side Rails

    SIDE RAILS INSTALL 2" Wood Screws 2" Hex Bolt 3/4 x 3-1/2 x 45-1/8" Lock Washer Flat Washer 2870-CC Flush Flush Flush 90° 90° 1 x 3-1/2 x 45-1/8" 27-1/2" 2871-CC Flush 59-1/4" Ensure Side Rails are square before installing fasteners. SIDE RAILS INSTALL 3"...
  • Page 53 SIDE RAILS INSTALL Flush Flush Ensure side rails are level Flush before installing wood Flush screws. L E V E L Attach Terrace to playset tower frame. Flush 3" Wood Screws L E V E L 59-1/4" 59-1/4" RIGHT LEFT SIDE SIDE 28"...
  • Page 54 INSTALL DECK PLANKS 1-1/4" Wood Screws Ensure deck planks are flush 3/4 x 5-1/2 x 30-1/2" with side rails before installing wood screws. 2874-CC 2-1/2" Wood Screws Flush with outer rails End Screws: 2-1/2" (4) Middle Screws: 1-1/4" (4) End Screws: 2-1/2" (4) Top View INSTALL DECK PLANKS...
  • Page 55 INSTALL BALUSTERS Use a baluster as a spacer to ensure correct baluster placement. 3-1/4" From Corner Post BACK SIDE 3-1/4" Flush 1-1/4" Wood Screws 5/8 x 3-1/4 x 29-3/4" 2523-CC Ensure balusters are spaced evenly before installing wood screws. INSTALL BALUSTERS Use a baluster as a spacer to ensure correct baluster placement.
  • Page 56 INSTALL ENTRY ARCH 1 x 5-1/2 x 45-1/8" 2880-CC Flush Flush Install Entry Arch flush up against bottom of playset roof rail. Flush 3" Wood Screws BALUSTER SUPPORTS FORT Flush Pre Drill 1/8" 3" Wood Screws 1 x 3-1/2 x 12" 2568-CC Flat Washer Lock Washer...

  • Page 57: Safety Barrier

    SAFETY BARRIER FORT VIEW FROM UNDER 3" Lag Bolt TERRACE Lock Washer Flat Washer LEVEL EQUAL Pre Drill 1/8" Pre Drill 1/8" EQUAL Flush 2501-CC 3" Wood Screws 1 x 3-1/2 x 45-1/8" INSTALLATION: UNDER TERRACE FORT BALUSTERS INSTALLATION: FROM INSIDE FORT VIEW FROM INSIDE FORT VIEW...
  • Page 58 BAY WINDOW FORT 1-1/4" Wood Screws Flush at top Flush at top 5/8 x 3-1/4 x 12-7/16" 2853-CC BEGIN Flush HERE Flush at corner. FORT BAY WINDOW EQUAL EQUAL Flush h Flush 5/8 x 3-1/4 x 12-7/16" 5/8 x 1-7/8 x 12-7/16" 2852-CC 2853-CC 1-1/4"...
  • Page 59 BAY WINDOW FORT 5/8 x 3-1/4 x 14-3/4" 1-1/4" Wood Screws 2855-CC Flush Flush HINT: Pre-drill at each location to avoid splitting. OUTSIDE VIEW Flush FORT BAY WINDOW SIDE VIEW EQUAL #8 x 3/4" Flat Head 2855-CC PF2990 Phillips Screws EQUAL EQUAL EQUAL...
  • Page 60 SWING BEAM SIDE WINDOWS FORT 5/8 x 3-1/4 x 14-3/4" 5/8 x 2-15/16 x 16-13/16" 1-1/4" Wood Screws 2855-CC 2864-CC Flush 1-11/16" INSTALLATION: FROM INSIDE FORT 1-11/16" INSIDE VIEW FORT SWING BEAM SIDE WINDOWS SIDE VIEW EQUAL #8 x 3/4" Flat Head PF2990 Phillips Screws 2855-CC...
  • Page 61 ROOF FRAME Pre-drill 1/8" pilot holes. Install one 3" wood screw to secure 2504-CC’s. 1 x 3-1/2 x 40-1/2" 3" Wood Screw Flush at Peak 2504-CC 2" Hex Bolt Flush Lock Washer Flat Washer Flush Flush T-Nut ROOF FRAME Flush 1-1/2 x 3-1/2 x 47-1/8"...
  • Page 62 ACCESSORIES NOTICE STOP! STOP! REFER TO THE WOOD ROOF MANUAL AT THIS TIME. NOTE: Refer to Page 3 of the Wood Roof instructions. Begin at the SUN DECORATION assembly. ACCESSORIES SWINGS Attach Playset Plaque using one 1" philips head screw (provided) at each corner of plaque. 2630 WS 2435 TRAPEZE...

  • Page 63: Steering Wheel

    ACCESSORIES STEERING WHEEL Install WS 4412 above or below swing beam or on fort rail. Spacer 5/16" Washer 5/16" x 3" Carriage DO NOT OVER-TIGHTEN LOCK NUT Bolt 5/16" Lock Nut Wheel Cap WS 4412 ACCESSORIES TELESCOPE Telescope and Bracket 1.
  • Page 64 STAKES FORT Install on outside if 3x3. 1-1/2" Metal Anchor Lag Bolts Straps Flat Washers Metal Anchor Straps Flat Washers 1-1/2" Lag Bolts SWING BEAM SIDE WS 4522 WS 4522 Install stakes into 3 x 3" uprights. Locate stakes as shown. Make sure all base pieces and uprights are resting flat on the ground.
  • Page 65 ACCESSORIES CLIMBING ROPE OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. Step 1 Feed top of Climbing Rope through front of Upper Rail ( 2526-CC) and tie a double knot on the back side ( Fig. 1) Step 2 Feed lower end of Climbing Rope through hole in Rock Wall board ( 2527-CC ) and tie...
  • Page 66 ACCESSORIES SAFETY HANDLES - STEP LADDER WS 4410 1-1/2" Lag Bolt Flat Washer DO NOT OVER-TIGHTEN LAG BOLTS. ACCESSORIES SAFETY HANDLE - ROCK WALL WS 4410 Flat Washer 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS.
  • Page 67 ACCESSORIES FLAGS Assemble flag as shown. Flag Base 3/4" Truss Head Screws EQUAL Locate flag base EQUALLY from top, bottom and end of upper top rail (Fig. 1). EQUAL FRONT SIDE Attach Flag with 4 screws. EQUAL Fig. 1 ACCESSORIES MONKEY BAR BEGIN ASSEMBLING AND INSTALLING MONKEY BARS HERE.
  • Page 68 M O N K E Y B A R P A R T S L I S T Anchor End Ladder Angle Brace Top Ladder Mount 1-1/2 x 3-1/2 x 57" 1 x 3-1/2 x 47-1/8" 1016-CC WS 4522 2518-CC End Ladder Bottom Support Top Ladder Terrace Brace 1-1/2 x 3-1/2 x 80-1/2"...
  • Page 69 M O N K E Y B A R H A R D W A R E - NOTICE - Depending on your playset model, you will have extra hardware left over. 3/8" FLAT WASHER 3/8" x 1-3/4" 3/8" T NUT BUTTON HD.
  • Page 70 MONKEY BAR METAL PARTS 18-1/2" 21-1/2" Flat Metal Bracket L-Bracket Top Rung End Rung 2023 2084 PF 4972 PF 3297 FASTENERS FOR METAL RUNGS 2-1/2" Lock Flat 1/4" Washer Washer Pan Head Screw TOP RAIL MONKEY BAR 1" x 18-1/2" 1-1/2 x 3-1/2 x 78"...
  • Page 71 MONKEY BAR END LADDER / TOP LADDER END RAIL Flat Washer Lock Washer 1-3/4" Button Head Screw T-Nut 3-1/4" Hex Bolt TOP RAIL Lock Washer Flat Washer T-Nut 1-3/4" Button Head Screw Lock Washer Flat Washer Flat Washer Lock Washer 3-1/4"...
  • Page 72 MONKEY BAR ANGLE BRACES / BOTTOM SUPPORT Flat Washer Lock Washer 3-3/4" Hex Head Bolt (x2) T-Nut 1-1/2 x 3-1/2 x 57" 1016-CC 2-3/4" Hex Head Bolt (x2) Lock Washer Flat Washer 4-1/2" Hex Head Bolt (x2) T-Nut 1019-CC 1-1/2 x 3-1/2 x 80-1/2" 2-3/4"...
  • Page 73 MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BARS SWING BEAM SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 Top Ladder Terrace Brace Flush 1-1/2 x 2-1/2 x 24" 2490-CC 3"...
  • Page 74 MONKEY BAR INSTALL - STEP 2 1 x 3-1/2 x 47-1/8" Flush 2518-CC Flush Flush with outside of corner post 12-13/16" 2" Wood Screws 3" Wood Screws MONKEY BAR INSTALL - STEP 3 REMOVE BALUSTERS AS NEEDED BEFORE DRILLING. Flush at *Hint –...
  • Page 75 MONKEY BAR INSTALL - STEP 4 REMOVE BALUSTERS AS NEEDED BEFORE DRILLING. Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from inside terrace. MONKEY BAR INSTALL - STEP 5 RE-INSTALL BALUSTER AFTER INSTALLING T-NUTS. T-Nut Flush at Flat Washer LockWasher 1-1/4"...
  • Page 76 ANCHOR STAKES MONKEY BAR Metal Straps 1/4 x 1-1/2" Lag Bolts WS 4522 Flat Washers Install on Bottom Rail. Instructions for anchoring your playset product to the ground. 1. Determine the final location of your playset product. 2. Place the Anchor Stakes adjacent to the base and near the corners of your playset product (at the bottom of the legs on swing sets) and twist the auger-style Anchor Stakes into the ground until only the loop is exposed.
  • Page 77 ACCESSORIES NOTICE STOP! STOP! IF YOU HAVE THE ACTIVITY TABLE ACCESSORY OPTION REFER TO THAT MANUAL AT THIS TIME. ACCESSORIES TUBE SLIDE STOP! STOP! IMPORTANT! THESE STEPS MUST BE FOLLOWED TO ASSEMBLE THE MOUNTING FRAME FOR THE TUBE SLIDE. THIS PROCEDURE SUPERCEDES THE INSTRUCTIONS ORIGINALLY PACKAGED WITH THE TUBE SLIDE.

  • Page 78: Parts List

    TUBE SLIDE PARTS LIST 1 x 1-11/16 x 23" 1 x 3-1/2 x 27-9/16" 1-3/8 x 3-1/2 x 8-5/16" PF6145-ST X23000111-ST X27090308-ST 1-3/8 x 3-1/2 x 11-1/4" 1 x 3-1/2 x 23" 1-1/2 x 3-1/2 x 33-1/2" X23000308-ST X33080308-ST PF6136-ST 1-3/8 x 3-1/2 x 18"...
  • Page 79 TUBE SLIDE MOUNTING FRAME Flush 1 x 3-1/2 x 34-5/8" X34100308-ST 1-5/8" Wood Screws Flush TUBE SLIDE MOUNTING FRAME 1 x 5-1/2 x 23" X23000508-ST 1-5/8" Wood Screws Flush Flush...
  • Page 80 TUBE SLIDE MOUNTING FRAME Flush 1 x 3-1/2 x 23" X23000308-ST Flush 1-5/8" Wood Screws TUBE SLIDE MOUNTING FRAME Flush 1 x 3-1/2 x 34-5/8" X3400308-ST 1-5/8" Wood Screws Flush...
  • Page 81 TUBE SLIDE MOUNTING FRAME 1 x 1-11/16 x 23" X23000111-ST 1-5/8" Wood Screws Flush NOTE: Round side UP Flush TUBE SLIDE MOUNTING FRAME 1 x 3-1/2 x 27-9/16" X27090308-ST 1-5/8" Wood Screws Flush...

  • Page 82: Assembly And Installation

    TUBE SLIDE TERRACE BRACE 3" Wood Screws Flush 31-1/2" X27090308-ST 1 x 3-1/2 x 27-9/16" TUBE SLIDE ASSEMBLY AND INSTALLATION STOP! STOP! REFER TO THE TUBE SLIDE MANUAL FOR STEPS TO ASSEMBLE AND ATTACH THE TUBE SLIDE AND TUBE SLIDE SUPPORTS TO THE PLAY SET.

  • Page 83: Warranty

    Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
  • Page 84 Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.

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