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Programmable Multi-Axis Servo Drive Power Supply Unit (PSU) Sizes 5 and 6A Operation Manual Power Supply Unit with sinusoidal mains feedback...
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Date: 04/2015 Information and specifications may be changed at any time. For information on the Applicable as from firmware version: V220.13-01 latest version please refer to drives-support@moog.com. The German version is the original of this Operation Manual.
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Guide through this document Dear user, We are happy that you have made a decision in favour of a product from Moog. In order to be able to start using your new device quickly and without problems, we ask you kindly to read this Operation Manual thoroughly beforehand.
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G396 - MOOG Model: G396-040-000-002 S/N : D116605 Rev. A D-71034 Böblingen 230 V AC 3ph, 50/60 Hz www .moog.com/industrial Made in Germany 4,0 A Rated power Out: 0-230 V AC 3ph, 0-400 Hz 3,0 A Option 1 (Communication) YYCWxxxxx...
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Improper behaviour may endanger human life. Hints & Tips NOTE: Useful information or reference to other documents. STEP: Action in a sequence of multiple actions. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Guide through this document...
Read the Operation Manual first!..............9 Overview of connections ...................28 1.1.2 Warning symbols used ................10 3.3.1 Layout, size 5 (G396-026 and G396-050) ..........28 Intended use ......................10 3.3.2 Layout, size 6A (G396-075 and G396-110) ..........28 Usage contrary to intended use .................10 3.3.3 Overview of connections, size 5 and size 6A ..........29...
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A.12 Technical data of circuit-breaker ................73 Diagnostics .......................57 A.13 Measures to attain UL approbation (UL 508C) size 5 ..........74 4.3.1 Faults and warnings in Moog D 5 ........57 rive DministrAtor A.14 Measures to attain UL approbation (UL 508C) size 6A ..........74 Integrated operator control unit and MMC card ............58...
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Table of contents moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Risk of burning by hot coolant! • The coolant gets hot during operation. Make sure the coolant has cooled down to ambient temperature before carrying out any work. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
The Intended use warranty provided by Moog would thereby be rendered void. NOTE: The Power Supply Unit is intended for use in a Multi-Axis Servo Drive System. The multi-...
EN ISO 13849-1: "Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design" (formerly DIN EN 954-1). moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
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Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Use only the supplied DC link cable for the electrical connections between the NOTE: devices. If other cables are used, Moog can provide no guarantee of stable and safe operation. For installation of the Power Supply Unit within a Multi-Axis Servo Drive System, be sure also to observe the Operation Manual for the Multi-Axis Servo Drives.
Assess the assemblies used in terms of their electromagnetic compatibility. Split the cabinet into zones of different power and interference levels. If you need more details on installation please contact the Moog Helpline (see section 5.3, p. 65). Keep units susceptible to interference at a minimum clearance of 200 mm (7.87 in) from the following components:...
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The choke bases must have good contact with the cabinet earth. The contact area must be metallically bright, in order to make a good earth connection to the cabinet earth. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
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Mechanical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 = 0 mm 1) Backing plate metallically bright 2) Wide-area contact Figure 2.2 Servo drive installation CORRECT > 0 mm 1) Varnish 2) Air gap...
The next stage is installation of the mains connection set. Power Supply Unit Multi-Axis Servo Drive size 6A size 6A air-cooled air-cooled Figure 2.5 Butt-mounting, axis array, air-cooled, with Power Supply Unit size 6A moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Mechanical installation...
For more information on liquid cooling refer to section A.4, p. 70. The next stage is installation of the mains connection set. Figure 2.9 Butt-mounting, axis array, liquid-cooled, Power Supply Unit size 6A moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Non-drip quick-coupler with hose connection PUR (polyurethane) hose with clamp Items 2 to 5 are not included in the supply package. Figure 2.12 Cooling circuit connection moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Mechanical installation...
2.8.1 Dimensions Ø G For size Size 5 Size 6A For model G396-026 G396-050 G396-075 G396-110 Figure 2.15 Dimensional drawing, mains filter, example for size 5 and size 6A Type FFU 3 x 56 K FFU 3 x 80 K...
Installation must only be carried out by qualified electricians who have Use only the supplied DC link cable for the electrical connections between the undergone instruction in the necessary accident prevention measures. devices. If other cables are used, Moog can provide no guarantee of stable and safe operation. ATTENTION! The device heats up in operation and at the heat sink may reach temperatures of up to +100 °C (+212 °F).
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 3.2.2 Cable laying 3.2.3 Earthing Pay attention to the following points when laying cables: All earthed points and components must, as far as possible, be routed by low-resistance, highly conductive means directly to the central earthing point (e.g.
The choke bases must have good contact with the cabinet earth. The contact area must be metallically bright, in order to make a good earth connection to the cabinet earth. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Layout, size 6A (G396-075 and G396-110) The following shows the layout with the corresponding positions of connectors and terminals. To aid orientation, the connectors and terminals are labelled by abbreviations. 3.3.1 Layout, size 5 (G396-026 and G396-050) X9/X10 D1/D2 T1/T2...
Power connection +24V( U DGND KTY temp. sensor of step-up choke Communication Option 1 fieldbuses Figure 3.6 Overview of connections, size 5 and size 6A moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Electrical installation...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 3.3.4 Connection diagram, size 5 L1.1 Mains fuses L1.1 Mains supply/emergency stop L2.1 L2.1 Shield plates (grey) L3.1 L3.1 Step-up choke with KTY temperature sensor Above a cable length of >500 mm (19.69 in)
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The positions of the terminals may vary according to device. NOTE: You will find a selection of potential mains contactors, circuit-breakers and fuses in section A, p. 66. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Electrical installation...
Connect the PE terminal X11/PE of the Power Supply Unit to the PE terminals X11/PE of the butt- mounted Multi-Axis Servo Drives in series. Use the ready made-up PE conductors. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 3.4.2 PE conductor (X11) Power Supply Unit size 6A Earth each size 6A supply unit and each size 6A Multi-Axis Servo Drive separately. Connect the PE terminal X11/PE of the Power Supply Unit directly to the PE rail (main earth) in the cabinet.
This concept also delivers higher operational safety and reliability of the Power Supply Unit. SELV = Safety Extra Low Voltage PELV = Protective Extra Low Voltage Figure 3.12 Detail: Connection of the PE conductor moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Electrical installation...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Connection of supply voltages USB1.1 µP Ethernet GNDµP The power supply for the Power Supply Unit is separated into the supplies for X4/15 control and power sections. The control supply must always be connected first, so...
• Max values of connection Auxiliary relay (HREL) • U = 30 V DC / I = 6 A Table 3.4 Specification of precharge and mains synchronisation X21 moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Electrical installation...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 3.6.3 Mains connection 400/480 V AC (X12) for size 5 and Mains fuses 11) Multi-axis system On/Off Size 6A Mains supply/emergency stop 12) External 24 V DC control supply...
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ATTENTION! ratio Rsc operation If local regulations require the installation of a residual current operated G396-026 800 kVA ... 1300 kVA protective device, the following applies: In case of a fault the Power Supply (Sn = Pn = 26 kW) Unit is able to generate DC fault currents without zero crossing. The Power G396-050 1500 kVA ...
Use only the supplied DC link cable for the electrical connections between the minutes the device is ready to start once again. devices. If other cables are used, Moog can provide no guarantee of stable TN network and TT network: Permitted without restriction.
Figure 3.17 Detail: DC power supply connection, size 5 – – – – – Power Supply Unit size 5 Figure 3.16 Schematic: DC power supply connection, size 5 moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Electrical installation...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 3.7.2 DC power supply connection (X11) size 6A Size 6A connection to smaller Multi-Axis Servo Drives – – – – – – Connect terminal X11/+ of the Power Supply Unit to terminal X11/+ of the next butt-mounted Multi-Axis Servo Drive.
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) (CU). The cables must be short-circuit and earth fault proof, and shielded. Twist the cables or use a shield tube. A length of 2 m (6.56 ft) must not be exceeded. If other cables are used, Moog can provide no guarantee of stable and safe operation.
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Control connections (X4) 3.8.1 Specification of control connections Des. Term. Specification Electrical isolation Check whether a complete device setup is already available, i.e. whether the drive has already Analog inputs been configured.
This may cause incorrect response safety function is used in conjunction with a Multi-Axis Servo Drive. of the drive (avoid ring currents in the wiring). moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Electrical installation moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Functions of the digital inputs Value Value name Description OUTPUT_FS_I_LIM_ACTIV No function OUTPUT_FS_ENMO No function The following functions can be selected for digital inputs ISD00 to ISD06:...
PC for commissioning, service and diagnosis purposes using the link of the multi-axis system and fed back via the Power Supply Unit to the mains. Moog D 5 software. If feedback to the mains is not possible (such as in the event of a power failure), the...
Figure 3.24 Input choke connections for size 5 and size 6A For size Size 5 Size 6A Figure 3.23 Step-up choke connections for size 5 and size 6A For model G396-026 G396-050 G396-075 G396-110 Power connections For size Size 5 Size 6A 16 ...
L1.1 L2.1 L3.1 L1 L2 L3 Figure 3.25 Mains filter connections for size 5 and size 6A For size Size 5 Size 6A For model G396-026 G396-050 G396-075 G396-110 Type FFU 3 x 56 K FFU 3 x 80 K...
ATTENTION! Communication setup with Moog D rive DministrAtor y Cooling air must be able to flow through the device and the mains For installation instructions refer to the Moog D 5 installation manual and rive DministrAtor connection components without restriction.
- see section 3.2, p. 25. TCP / IP (Ethernet) RJ45 CC_ECL 03 Table 4.2 Communication with PC using Moog DriveAdministrator 5 user software DANGER FROM ELECTRICAL TENSION! Termi- Never wire or disconnect electrical connections while they are live. Disconnect...
X2 or X10. Ensure correct polarity. connected to the servo drive via USB or Ethernet (TCP/IP). After successful switching on you will be able to read two conditions in the 7-segment For a detailed description of Moog D 5 refer to the rive DministrAtor display.
Commissioning moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 4.2.5 Setting the mains voltage and frequency of the supply Set the mains frequency P-0452. system The Power Supply Unit is factory-configured to a 3 x 400 V AC (50 Hz) system. If the Power Supply Unit is to be operated on such a system, continue with step 5.
The specified value for DC link voltage (P-0410) section 4.2.8, p. 56 should likewise be set. Figure 4.4 Parameter editor - parameters P-0405 and P-1500 moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Commissioning moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 4.2.9 Programming monitoring of the braking resistor NOTE: For the parameters to take effect even after a restart, the changed settings must be permanently saved to the device and a 24 V reset performed.
Any pre-heating of the braking resistor is not taken into account! Diagnostics 4.2.10 Connecting the mains supply voltage 4.3.1 Faults and warnings in Moog D rive DministrAtor Parameters P-0031 ErrorStack and P-0033 ActualError contain additional information on ATTENTION! an error or warning. This information is retrieved by way of the "Device State monitor"...
Commissioning moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Integrated operator control unit and MMC The following functions and displays are available: Display of device state (see section 5.1, p. 64) The device state is displayed card when the control supply is switched on.
If no input is made via the keypad for 60 seconds, the display switches back to Table 4.5 Functions of buttons T1 and T2 the device state. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Commissioning...
Commissioning moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 4.4.3 Parameters menu (PA) Error number Meaning File System No Error On the Parameters menu the following functions are available: File System Any file system error...
In this example the subnet mask is changed from 255.255.255.0 to 122.255.255.0. An Ethernet TCP/IP port is available as a service and diagnostics interface. The IP address is factory set to 192.168.39.5. It can be changed using the Moog D 5 PC...
Commissioning moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Example configuration of fieldbus address NOTE: y During the flash phase after step 7 the save operation can be aborted by In this example the fieldbus address is changed from 1 to 23.
In the event of an error the code “cE” is displayed. In this case a reset of the 24 V DC control supply must be performed and the download repeated. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
Diagnostics moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Diagnostics NOTE: The STO (Safe Torque Off) safety function is not required for the Power Supply Unit, as no motors are connected. In order to start the Power Supply Unit, a jumper must be placed between X4/14 and X4/22.
Diagnostics moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Error Error Error Error Error text Error text number location number location CAN option: Message transmit failed Drive initialization: Unexpected error during drive initialization CAN option: Heartbeat error...
Telefax: +49 7031 622 100 Internal timing error E-Mail: drives-support@moog.com Power fail detected If you need further assistance, our specialists at the Moog Service Center will be Power fail detected happy to help. Error brake chopper Service - Please contact us:...
Size Size 5 Size Size 6A Device G396-026 G396-050 Device G396-075-xxx-xxx G396-110-xxx-xxx 460 / 460 / X11/L+, L- Mains supply voltage (±10 %) 400 V 400 V 480 V 480 V Screw size Controlled DC link voltage 650 V 770 V 770 V...
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Appendix moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Size Size 6A Size Size 6A Device G396-075-xxx-xxx G396-110-xxx-xxx Device G396-075 G396-110 Brake chopper power electronics X11/L+, L- Software response threshold Use the ready made-up connecting cables supplied or Cable connection capacity 35 ...
Ready made-up cables are available for DC linking of size 5 and size 6A models. Specify Size Size 5 Size 6A the cable cross-section in accordance with local regulations and conditions. This depends G396-026 G396-075 Device on the cable protection, the installation method and the ambient temperature. G396-050...
NOTE: Size Size 5 Size 6A Customers must provide adequate heat dissipation for the cooling medium. G396-026 G396-075 The coolant should be approved by Moog if it deviates from the details below. Device G396-050 G396-110 Size Size 5 Size 6A Device shutdown at heat sink tempe- +65 °C (+149 °F)
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STO (Safe Torque OFF) safety function. ATTENTION! The Power Supply Unit and the Multi-Axis Servo Drives must not be installed in areas where they are exposed to continuous shaking. moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Appendix...
ID no.: CA97556-001 Date: 03/2015 Technical data of step-up choke Technical data of input choke For size Size 5 Size 6A For size Size 5 Size 6A For model G396-026 G396-050 G396-075 G396-110 For model G396-026 G396-050 G396-075 G396-110 Rated alternating Rated alternating...
Technical data of mains filter A.11 Technical data of mains contactor We suggest the following mains contactors: For size Size 5 Size 6A For model G396-026 G396-050 G396-075 G396-110 For size Size 5 Size 6A Type FFU 3 x 56 K...
The devices are usable in systems with a maximum current capacity of 5 kA The devices are usable in systems with a maximum current capacity of 10 kA, (G396-026) and 10 kA (G396-050), with phase-symmetrical current and with phase-symmetrical current and maximum voltage of 480 V, with system- maximum voltage of 480 V, with system-side protection with RK 1 class, 600 V...
Temporarily surplus energy is fed back into the supply network by the Power Supply Unit in sinusoidal form. The Power Supply Unit series comprises the following models: Size Size 5 Size 6A LOCK G396-026 G396-075 Device G396-050 G396-110 Power Data...
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Overview moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 The Power Supply Unit and the Multi-Axis Servo Drive feature special DC connections (terminal X11) for electrical coupling of the DC links. Each unit is supplied with ready made-up DC link cables to make the connection.
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Multi-Axis Servo Drive size 6A size 6A – Figure B.4 Multi-Axis Servo Drive System with Power Supply Unit size 6A and Multi-Axis Servo Drive size 6 moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Overview...
Index moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Index DC power supply Size 5 X11 ......................41 Size 6A X11 ......................42 Symbole Size 6A X12 ......................41 Dimensional drawings 2004/108/EC ......................10 Input choke with membrane capacitor ..............23 2006/95/EC ........................
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Ready made-up cables ....................69 Mains filter Residual current operated device (RCD) ............... 39 Connections ......................50 Responsibility ......................11 Dimensions ......................24 Technical data ....................... 73 moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Index...
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Index moog Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015 Safety ........................... 9 Save setting ........................ 54 Service/Helpline ......................65 Shielding........................27 Step-up choke Connections ......................48 Dimensions ......................22 Technical data ....................... 72 Technical data Circuit-breaker ......................
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Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
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Programmable Multi-Axis Servo Drive Power Supply Unit Operation Manual ID no.: CA97556-001 Date: 03/2015...
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TAKE A CLOSER LOOK. Moog solutions are only a click away. Visit our worldwide Web site for more information and the Moog facility nearest you. Australia +61 3 9561 6044 info.australia@moog.com Brazil +55 11 3572 0400 info.brazil@moog.com Canada +1 716 652 2000 info.canada@moog.com...
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