Meilhaus Electronic ME-63Xtend Series Manual
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Meilhaus Electronic ME-63Xtend Series Manual

External extension board
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Meilhaus Electronic Manual
ME-63Xtend Series
1.2E
External Extension Board Series

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Summary of Contents for Meilhaus Electronic ME-63Xtend Series

  • Page 1 Meilhaus Electronic Manual ME-63Xtend Series 1.2E External Extension Board Series...
  • Page 2 Meilhaus Electronic as- sumes no responsibility for any problems or damage which may result from errors or omissions.

  • Page 3: Table Of Contents

    Manual ME-63Xtend Series Rev. 1.2E Table of Contents Introduction ..................5 Warning ..................5 Package contents ................ 5 Hardware ..................... 7 ME-631..................9 2.1.1 Block Diagram............... 10 2.1.2 Protection Circuit ..............10 2.1.3 Pinout..................12 ME-632..................13 2.2.1 Block Diagram ..............14 2.2.2...
  • Page 4 Rev. 1.2E Manual ME-63Xtend Series Specifications ................36 ME-63Xtend Series (all models) ..........36 ME-631 ................... 37 ME-632 ................... 39 ME-633 ................... 41 ME-634 .................. 43 ME-635 .................. 43 Accessories................45 Technical Questions ..............46 Fax-Hotline ................46 Service address ............... 46 Index ..................

  • Page 5: Introduction

    EMC low voltage directive 73/23/EWG. When putting the device into operation especially with voltages greater than 42 V please follow the appropriate standards, installation instructions and na- tional safty standards. Meilhaus Electronic GmbH assumes no re- sponsibility for damage in case of faulty installation, operation or handling.
  • Page 6 Rev. 1.2E Manual ME-63Xtend Series Introduction Page 6 Meilhaus Electronic...

  • Page 7: Hardware

    The opto-isolated I/Os of the models ME-632, ME-633 and ME-634 are isolated up to 2500 VAC The ME-63Xtend series can be connected with many multi-I/O and digital-I/O boards using appropriate connection cables. The I/O-board requires at least two 8-bit TTL input resp. output ports.
  • Page 8 Rev. 1.2E Manual ME-63Xtend Series Attention : Make sure that no contact with voltage carrying parts can happen by the wiring of the board. The external connections to the board should only be made or removed in a powered down state.

  • Page 9: Me-631

    Manual ME-63Xtend Series Rev. 1.2E ME-631 The ME-631 is an external relay board with 16 change-over relays (form C). The relays can switch up to 30 VDC/6 A or 240 VAC/6 A (specifications see page 37). To drive the relays a buffer circuit is inserted.

  • Page 10: Block Diagram

    Rev. 1.2E Manual ME-63Xtend Series 2.1.1 Block Diagram 8 Relays Form C 8 Relays Form C Feed-through signals ME-631 ME-631 25pin D-Sub Connector (ST2) Diagram 2: Block diagram ME-631 2.1.2 Protection Circuit On the ME-631 electro-mechanical power relays are used. They can switch currents up to 6 A.
  • Page 11 Manual ME-63Xtend Series Rev. 1.2E Resistive or inductive loads RL*_B RL*_A RL*_C Diagram 3: Protection circuit As a rule for selection of R and C use: : 0,5 bis 1 Ω per 1 V of switching voltage U : 0,5 bis 1 µF per 1 A of switching current I...

  • Page 12: Pinout

    Rev. 1.2E Manual ME-63Xtend Series 2.1.3 Pinout Clamping Clamping Signal Signal block block Relay 1, NC Relay 9, NC Relay 2, NC Relay 10, NC Relay 3, NC Relay 11, NC Relay 4, NC Relay 12, NC Relay 5, NC...

  • Page 13: Me-632

    Manual ME-63Xtend Series Rev. 1.2E ME-632 The ME-632 is an external extension board with 16 opto-isola- ted digital input channels. The voltage high-level can be in the range of 2.5…60V (specifications see page 39). For each channel the positive and negative input is connected with the clamp. The 4 channels of a clamp are combined in a group.

  • Page 14: Block Diagram

    Rev. 1.2E Manual ME-63Xtend Series 2.2.1 Block Diagram const. const. const. const. Feed-through signals ME-632 ME-632 25pin D-Sub Connector (ST2) Diagram 5: Block diagram ME-632 Hardware Page 14 Meilhaus Electronic...

  • Page 15: Jumper Settings

    Manual ME-63Xtend Series Rev. 1.2E 2.2.2 Jumper Settings By jumper a common reference can be made between the invol- ved channels of a group (see diagram 6). The input channels can be refered alternatively to a positive reference voltage or to a common ground. For every channel, which should be refered to a positive reference, the correspon- ding jumper JPxa must be set.

  • Page 16: Pinout

    Rev. 1.2E Manual ME-63Xtend Series 2.2.3 Pinout Clamping Clamping Signal Signal block block Input 1, positive Input 5, positive Input 1, negative Input 5, negative Input 2, positive Input 6, positive Input 2, negative Input 6, negative Input 3, positive...

  • Page 17: Me-633

    Manual ME-63Xtend Series Rev. 1.2E ME-633 The ME-633 is an external extension board with 16 opto-isola- ted digital output channels. The outputs are designed as open collector outputs and can switch up to 60V (specifications see page 41). For each channel the positive and negative output is connected with the clamp.

  • Page 18: Block Diagram

    Rev. 1.2E Manual ME-63Xtend Series 2.3.1 Block Diagram Feed-through signals ME-633 ME-633 25pin D-Sub Connector (ST2) Diagram 8: Blocks diagram ME-633 Hardware Page 18 Meilhaus Electronic...

  • Page 19: Jumper Settings

    Manual ME-63Xtend Series Rev. 1.2E 2.3.2 Jumper Settings By jumper a common reference can be made between the invol- ved channels of a group (see diagram 9). For the output channels a common ground can be defined for each group. For every channel, which should be refered to it, the corresponding jumper JPx must be set.

  • Page 20: Pullup Resistors

    Rev. 1.2E Manual ME-63Xtend Series 2.3.3 Pullup Resistors As pullup resistors R (see diagram 9) resistor arrays with 4 se- parate resistors come with the package. If you want to use pullup resistors a positive reference for the groups KL1 and KL2 must be done by clamp KL1.10. For the groups KL3 and KL4 a positive reference must be done by clamp KL3.10.

  • Page 21: Pinout

    Manual ME-63Xtend Series Rev. 1.2E 2.3.4 Pinout Clamping Clamping Signal Signal block block Ground KL1 Ground KL2 Output 1, positive Output 5, positive Output 1, negative Output 5, negative Output 2, positive Output 6, positive Output 2, negative Output 6, negative...

  • Page 22: Me-634

    Rev. 1.2E Manual ME-63Xtend Series ME-634 The ME-634 is an external extension board with 8 opto-isolated digital output channels and 8 opto-isolated digital input channels. The outputs are designed as open collector outputs and can switch up to 60V. The voltage high-level of the inputs can be in the range of 2.5…60V (specifications see page 43).

  • Page 23: Block Diagram

    Manual ME-63Xtend Series Rev. 1.2E 2.4.1 Block Diagram const. const. Feed-through signals ME-634 ME-634 25pin D-Sub Connector (ST2) Diagram 12: Block diagram ME-634 Meilhaus Electronic Page 23 Hardware...

  • Page 24: Jumper Settings

    Rev. 1.2E Manual ME-63Xtend Series 2.4.2 Jumper Settings By jumper a common reference can be made between the invol- ved channels of a group (see diagram 13). For the output channels a common ground can be defined for each group (KL1 resp. KL2). For every channel, which should be refered to it, the corresponding jumper JPx must be set.

  • Page 25: Pullup Resistors

    Manual ME-63Xtend Series Rev. 1.2E 2.4.3 Pullup Resistors As pullup resistors R for the output channels (see diagram 14) resistor arrays with 4 separate resistors come with the package. If you want to use pullup resistors a positive reference for the groups KL1 and KL2 must be done by clamp KL1.10.

  • Page 26: Pinout

    Rev. 1.2E Manual ME-63Xtend Series 2.4.4 Pinout Clamping Clamping Signal Signal block block Ground KL1 Ground KL2 Channel 1 Channel 5 (Output), positive (Output), positive Channel 1 Channel 5 (Output), negative (Output), negative Channel 2 Channel 6 (Output), positive (Output), positive...

  • Page 27: Me-635

    Manual ME-63Xtend Series Rev. 1.2E ME-635 The ME-635 is an external relay board with 16 solid-state relays. The relays can switch up to 5 A/240 VAC (specifications see page 43). An automatic detection of zero-axis crossing gua- rantees that the load is always switched on zero-axis crossing of your signal.

  • Page 28: Block Diagram

    Rev. 1.2E Manual ME-63Xtend Series 2.5.1 Block Diagram 8 solid-state relays 8 solid-state relays Feed-through signals ME-635 ME-635 25pin D-Sub Connector (ST2) Diagram 16: Block diagram ME-635 Hardware Page 28 Meilhaus Electronic...

  • Page 29: Pinout

    Manual ME-63Xtend Series Rev. 1.2E 2.5.2 Pinout Clamping Clamping Signal Signal block block Relay 1, COM Relay 1, NO Relay 2, COM Relay 2, NO Relay 3, COM Relay 3, NO Relay 4, COM Relay 4, NO Relay 5, COM...

  • Page 30: Connection Options

    Rev. 1.2E Manual ME-63Xtend Series Connection Options For the connection of the ME-63Xtend series to the ME-1000, ME-1400, ME-630, ME-4600 series and ME-6000 series ready-ma- de cables are available as accessories from Meilhaus Electronic (see the following chapters). Using individual connection cables the ME-63Xtend series can also be connected to many multi-I/O and digital-I/O boards.
  • Page 31 Manual ME-63Xtend Series Rev. 1.2E ME-1000/64 ME-1001 ME-1000/128 2 x ME AK-D78/1000 Port C: 0…31 Port D: 0…31 Port A: 0…31 Port B: 0…31 Port A: 0…15 Port B: 0…15 Port C: 0…15 Port D: 0…15 4 x ME AK-D2578/1000 n.c.

  • Page 32: Connection To Me-1400

    (ME AB-D25M) and a 25pin D-Sub cable (ME AK-D25). Basically the boards of the ME-63Xtend series can also be used with the ME-1400B. However the digital ports D, E and F as well as the counters 3…5 are not feed-through to the 25pin D-Sub...

  • Page 33: Connection To Me-Boards With Extra Port

    Rev. 1.2E 2.6.3 Connection to ME-Boards with extra port Connect the boards of the ME-63Xtend series to the bi-directional TTL ports (ST2) of the ME-630 series, ME-4600 series and ME-6000 series. The extra mounting bracket ME AK-D25F/S included with the package must be installed (see manual of the board).

  • Page 34: Appendix

    Rev. 1.2E Manual ME-63Xtend Series Appendix Pinouts Pinout ST1 PC-GND PC-GND ➜ ST2*, Pin 22 VCC (+5V) ➜ ST2*, Pin 9 n.c. ➜ ST2*, Pin 21 n.c. ➜ ST2*, Pin 8 n.c. ➜ ST2*, Pin 20 n.c. ➜ ST2*, Pin 7 n.c.

  • Page 35: Pinout St2

    (see also diagram 19). *„Daisy-Chain“ operation with the ME-1000: If you connect a second board of the ME-63Xtend series to the 25pin D-Sub connector ST2 using the special connection cable ME AK-D2578/1000 the digital I/Os Px16…31 of each port (A, B, C, D) are attached (see also chapter 2.6 "Connection Options"...

  • Page 36: B Specifications

    Rev. 1.2E Manual ME-63Xtend Series Specifications ME-63Xtend Series (all models) General Specifications Physical size 160 x 100 mm (without mounting kit) Mounting DIN Rail Mounting Kit included Connectors 78pin D-Sub female connector (to I/O board), 25pin D-Sub female connector (for...

  • Page 37: B2 Me-631

    Manual ME-63Xtend Series Rev. 1.2E ME-631 Number of relays 16 Form C relays Relay type Nais APE3014H Note: The index „out“ refers to the clamps KL1…6; the index „in“ refers to the 78pin D-Sub female connector. Maximum Ratings Conditions: T =25°C...
  • Page 38 Rev. 1.2E Manual ME-63Xtend Series Static Values Conditions: U =5V±10%, T =25°C Measurement Values Test Conditions MIN Unit - 0,6 in,H in,L =3,85V 0,93 1,35 in,H Dynamic Values Conditions: U =5V±10%, T =25°C Measurement Values Test Conditions MIN Unit without load...

  • Page 39: B3 Me-632

    Manual ME-63Xtend Series Rev. 1.2E ME-632 Inputs 16 digital inputs Opto-isolation up to 2500 VDC Note: The index „in“ refers to the clamps KL1…4; the index „out“ refers to the 78pin D-Sub female connector. Maximum Ratings Conditions: T =25°C Measurement Values...
  • Page 40 Rev. 1.2E Manual ME-63Xtend Series Dynamic Values Conditions: U =5V±10%, T =25°C Measurement Values Test Conditions Unit Output switching, duty cycle 12%, U =10V Output switching, duty 10,5 cycle 50%, U =10V Output switching, duty cycle 50%, U =2,35V =1kHz, U =10V µs...

  • Page 41: B4 Me-633

    Manual ME-63Xtend Series Rev. 1.2E ME-633 Outputs 16 digital outputs Opto-isolation up to 2500 VDC Note: The index „out“ refers to the clamps KL1…4; the index „in“ refers to the 78pin D-Sub female connector. Maximum Ratings Conditions: T =25°C Measurement Values...
  • Page 42 Rev. 1.2E Manual ME-63Xtend Series Dynamic Values Conditions: U =5V±10%, T =25°C Measurement Values Test Conditions MIN Unit =90%, =100mA =100mA, µs pd,HL =1kHz =100mA, µs pd,LH =1kHz =100mA, µs tr,HL =1kHz =100mA, µs tr,LH =1kHz Forward voltage related to load current Maximum input frequency related to =4,5V, ∆U=1%...

  • Page 43: B5 Me-634

    Manual ME-63Xtend Series Rev. 1.2E ME-634 Inputs 8 digital inputs Outputs 8 digital outputs Opto-isolation up to 2500 VDC - Specifications of the input channels see ME-632 on page 39. - Specifications of the output channels siehe ME-633 on page 41.
  • Page 44 Rev. 1.2E Manual ME-63Xtend Series Recommended Operating Conditions Conditions: U =5V±10%, T =25°C Measurement Values Test Conditions Unit Operating voltage U Output voltage U AC,rms Output current I time unlimited, all channels 4000 AC,rms (without forced ventilation) Output current I...

  • Page 45: C Accessories

    ME AK-D2578/1000 Special connection cable from 25pin D-Sub male connector to 78pin D-Sub female connector. Required for daisy chain operati- on of 2 boards of the ME-63Xtend series in combination with a ME-1000 resp. ME-1001. ME AK-D2578/4000 Special connection cable from 25pin D-Sub male connector to a 78pin D-Sub female connector to connect the ME-63Xtend series with a board of the series ME-630 (incl.

  • Page 46: D Technical Questions

    Meilhaus Electronic GmbH Service Department Fischerstraße 2 D-82178 Puchheim/Germany If you would like to send your board to Meilhaus Electronic for repair, please do not forget to add a detailed description of the problem Technical Questions Page 46 Meilhaus Electronic...

  • Page 47: Index

    Manual ME-63Xtend Series Rev. 1.2E Index Pinout 16 Accessories 45 Specifications 39 ME-633 Connection Options 30 Block diagram 18 ME-1000 30 Control 17 ME-1400 32 Jumper settings 19 ME-4600 33 Pinout 21 ME-6000 series 33 Pullup resistors 20 ME-630 series 33...
  • Page 48 Rev. 1.2E Manual ME-63Xtend Series Service address 46 Specifications 36 Technical questions 46 Warning 5 Index Page 48 Meilhaus Electronic...

This manual is also suitable for:

Me-634Me-631Me-632Me-635Me-633

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