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RTK 9000TS Manual

System event recorder
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Important notes
The 9000TS System described herein operates on a logic voltage of
24VDC and as standard +24VDC is used for the field contact supply
voltage.
External power supplies using higher voltage ac/dc primary sources and
optional high voltage field contact voltages may be present if this is the
case please ensure the necessary precautions are taken
REV
DATED
12
02-10-08
13
27-10-08
14
12-01-09
15
27-03-09
16
29-04-09
17
13-06-11
18
28-05-13
DESCRIPTION
Battery Disposal
Max system size revised and P925TS-R
relay details added
Corrected F1 and F2 fuse functions
Relay Address Setting Revised
Watchdog Relay coil state correction
Modified event list, IRIGB section, Trouble
shooting guide, Dual redundant.
Watchdog Relay Coil & Contact States
clarified
AUTHOR
APPROVED
PC
DF
PC
DF
PC
DF
PC
DF
PC
DF
AI
DF
PC
DF

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  • Page 1: System 9000Ts Event Recorder

    Important notes The 9000TS System described herein operates on a logic voltage of 24VDC and as standard +24VDC is used for the field contact supply voltage. External power supplies using higher voltage ac/dc primary sources and optional high voltage field contact voltages may be present if this is the...
  • Page 2 © RTK INSTRUMENTS LTD 2005 The copyright in this work is vested in RTK Instruments Ltd and this document is issued for the purpose only for which it is supplied. No licence is implied for the use of any patented feature. It must not be...

  • Page 3: Table Of Contents

    System 9000TS TABLE OF CONTENTS   System 9000TS Event Recorder ......................1 SECTION 1 - INTRODUCTION ..................8   SECTION 2 - SYSTEM DESCRIPTION AND FEATURES ........... 9     ..............................9 ENERAL   ........................10 NIVERSAL LOTS   ..........................10 OLARISATION  ...
  • Page 4   ISA A-4 – A – N ..................21 UTOMATIC ESET   ISA A-4-5-6 – S ........................... 22 TATUS   ISA M – M – L ......................23 ANUAL ESET   ISA R – R ..........................24 INGBACK   ISA F1A-1 – A ....................
  • Page 5   ........................66 NIVERSAL LOTS   P9000TS L RTK C ..........66 OCAL OMMUNICATION WITCH OCATION AND ETTING   ......................67 PPER WITCH ETTINGS   ......................67 OWER WITCH ETTINGS SECTION 16 – EXAMPLES OF 9000TS SYSTEMS ..........68  ...
  • Page 6 NNUNCIATOR AND EPEAT ELAY AYOUT   P925TS-RK R ........71 YPICAL ARD LOCATION AND DDRESS ETTINGS WITHIN THE SECTION 17 – 9000TS EVENT TYPE KEY ............... 74     P925TS-I I ....................74 NPUT VENT   P925TS-0 O .................... 75 UTPUT VENT  ...
  • Page 7 System 9000TS SECTION 23 – SERVICING ..................103   SECTION 24 – TROUBLE SHOOTING GIUDE ............106     ..................106 TATUS ED ON ALL CARDS FAIL TO ILLUMINATE   ................. 106 TATUS LED ON SOME INPUT CARDS FAIL TO ILLUMINATE  ...

  • Page 8: Section 1 - Introduction

    SECTION 1 - INTRODUCTION The 9000TS system is modular in design and can be used to display alarms for immediate action and / or to record and print alarms for later analysis. Typical systems comprise:-  Stand alone Sequential Event Recorder providing time stamping of events to a 1mS resolution.

  • Page 9: Section 2 - System Description And Features

    SECTION 2 - SYSTEM DESCRIPTION AND FEATURES General 9000TS Systems are constructed using industry standard 19” Racks with front access to the associated logic cards and rear access to custom terminals. All terminals are of the rising clamp type suitable for a maximum of 2.5mm sq. wire and each terminal block can be removed to aid installation.

  • Page 10: Universal Card Slots

    Fully Field Configurable Each channel within the 9000TS System can be configured by the customer using the RTK supplied software utility and all programming information is stored in non-volatile memory on individual cards with a minimum of 20 years retention. Full details of the software and available features are provided via a separate manual.

  • Page 11: First-Up Alarms

    (typically batteries), and to prevent unnecessary noise pollution. Sleep mode is a standard feature of the 9000TS System and it is important to note that whilst in this mode the logic continues to respond to alarms in the normal manner. The...

  • Page 12: Section 3 - Mechanical Details

    Customer terminals mounted on the rear of the rack. Lamp / LED Displays The 9000TS System is able to drive existing displays or RTK can supply the system with RTK manufactured display units as required.

  • Page 13: Multiple Racks Systems

    The common signals required between racks are fully buffered and are connected using RTK supplied plug in ribbon cables which connect into dedicated sockets on the rear of the associated racks as typically shown below.

  • Page 14: Section 4 - Operating Instructions

    P925TS-RK Euro-rack. 2. Check that the power supply is adequately rated and suitable for the primary supply available and that the output voltage is suitable for use with the 9000TS system. 3. The 9000TS System requires a 24VDC logic supply and the 24VDC signal supply is derived from this supply as standard.

  • Page 15: Section 5 - Technical Specification

    System 9000TS SECTION 5 – TECHNICAL SPECIFICATION Logic Supply 24VDC ( 19 to 36VDC ) A range of power supplies are available to convert from higher AC or DC primary supply voltages. Supply Current @ 24VDC for all card types...

  • Page 16: Emc Compliance

    EMC Compliance Radiated RFI Immunity IEC 61000-4-3 Conducted RFI Immunity IEC 61000-4-6 Radiated Emissions IEC 61000-6-3 Conducted Emissions IEC 61000-6-3 Radiated Power Frequency Magnetic Field IEC 61000-4-8 ESD Effects IEC 61000-4-2 Dielectric Withstand 1500V RMS Surge Withstand – Oscillatory ANSI C37.90.1 Electrical Fast Transient/Burst Immunity IEC 61000-4-4 Surge Immunity...

  • Page 17: Input Specifications

    System 9000TS Input Specifications Contact Volt Free contacts that can be software configured to be either normally open or normally closed. Voltage 24V AC/DC with selectable option per channel for 125VAC/DC (Options for 48VAC/DC or 250VAC/DC) Contact resistance N/C series resistance of contact cables 20K Ohm max...

  • Page 18: Section 6 - Alarm Sequences

    On systems supplied with P925TS-O Output Cards each channel can be programmed to operate to a sequence defined within ISA-S18.1 Alarm Sequences. Full details of how to set each channel to the required alarm sequence are provided in the 9000TS Configuration Manual.
  • Page 19 Four different first-up sequences are available F0, F1, F2 and F3 as detailed below and in the following sequence tables. F0 The standard mode adopted by RTK Instruments, which indicates the first-up alarm by flashing at twice the rate of subsequent alarms.

  • Page 20: Isa A - Automatic Reset - Lock In

    ISA A – Automatic Reset – Lock In ABNORMAL RETURN PROCESS NORMAL TO NORMAL ACKNOWLWDGE SEQUENCE NORMAL WHILE NORMAL VISUAL AUDIBLE SILENT ABNORMAL ABNORMAL PROCESS PROCESS OR NORMAL OR NORMAL ACKNOWLEDGE WHILE ABNORMAL SEQUENCE ACKNOW SEQUENCE ALARM VISUAL VISUAL FLASHING AUDIBLE SILENT AUDIBLE...

  • Page 21: Isa A-4 - Automatic Reset - Non Lock In

    System 9000TS ISA A-4 – Automatic Reset – Non Lock In ABNORMAL RETURN PROCESS NORMAL TO NORMAL RETURN SEQUENCE NORMAL TO NORMAL VISUAL AUDIBLE SILENT ABNORMAL ABNORMAL PROCESS PROCESS OR NORMAL OR NORMAL ACKNOWLEDGE WHILE ABNORMAL SEQUENCE ACKNOW SEQUENCE ALARM...

  • Page 22: Isa A-4-5-6 - Status

    ISA A-4-5-6 – Status PROCESS NORMAL RETURN SEQUENCE NORMAL ABNORMAL TO NORMAL VISUAL AUDIBLE SILENT ABNORMAL PROCESS OR NORMAL SEQUENCE ALARM VISUAL AUDIBLE SILENT Sequence Features 1. Test pushbutton. 2. No alarm audible 3. The visual alarm does not flash 4.

  • Page 23: Isa M - Manual Reset - Lock In

    System 9000TS ISA M – Manual Reset – Lock In ABNORMAL RESET PROCESS NORMAL WHILE NORMAL SEQUENCE NORMAL VISUAL AUDIBLE SILENT ABNORMAL ABNORMAL PROCESS PROCESS OR NORMAL OR NORMAL ACKNOWLEDGE WHILE ABNORMAL SEQUENCE ACKNOW. SEQUENCE ALARM VISUAL VISUAL FLASHING AUDIBLE...

  • Page 24: Isa R - Ringback

    ISA R – Ringback PROCESS NORMAL RESET TO ABNORMAL SEQUENCE NORMAL VISUAL AUDIBLE SILENT ABNORMAL PROCESS NORMAL ACK WHILE ABNORMAL PROCESS OR NORMAL SEQUENCE SEQUENCE RINGBACK ALARM RETURN TO NORMAL VISUAL SLOW FLASH VISUAL FAST FLASH AUDIBLE PULSING AUDIBLE AUDIBLE PROCESS ABNORMAL RETURN...

  • Page 25: Isa F1A-1 - Automatic Reset First Up

    System 9000TS ISA F1A-1 – Automatic Reset First Up FIRST TO RETURN ABNORMAL TO NORMAL PROCESS NORMAL SEQUENCE NORMAL SUBSEQUENT VISUAL TO ABNORMAL AUDIBLE SILENT ABNORMAL ACKNOWLEDGE PROCESS ABNORMAL PROCESS OR NORMAL WHILE ABNORMAL SEQUENCE ACKNOW. SEQUENCE FIRST ALARM (FIRST OUT RESET)

  • Page 26: Isa F2M-1 - Manual Reset First Up

    ISA F2M-1 – Manual Reset First Up SEQUENCE DIAGRAM PROCESS NORMAL FIRST TO RESET WHILE SEQUENCE NORMAL ABNORMAL NORMAL VISUAL AUDIBLE SILENT SUBSEQUENT TO ABNORMAL ABNORMAL PROCESS OR NORMAL SILENCE SUBSEQUENT SEQUENCE ALARM ACKNOWLEDGE VISUAL AUDIBLE ABNORMAL ABNORMAL PROCESS PROCESS OR NORMAL OR NORMAL ACKNOWLEDGE...
  • Page 27 System 9000TS ALARM PROCESS PUSHBUTTON SEQUENCE VISUAL LINE AUDIBLE REMARKS CONDITION OPERATION STATE DISPLAY DEVICE NORMAL NORMAL SILENT FIRST ABNORMAL FIRST ALARM FLASHING AUDIBLE LOCK-IN SUB. ABNORMAL SUB. ALARM AUDIBLE LOCK-IN ABNORMAL OR FIRST OUT FIRST NORMAL RESET ACKNOWLEDGE TO LINE 7...

  • Page 28: Isa F3A - Automatic Reset First Up

    ISA F3A – Automatic Reset First Up SEQUENCE DIAGRAM PROCESS NORMAL FIRST TO SEQUENCE NORMAL ABNORMAL RETURN TO NORMAL VISUAL AUDIBLE SILENT ACKNOWLEDGE SUBSEQUENT TO WHILE NORMAL ABNORMAL ABNORMAL PROCESS OR NORMAL FIRST OUT RESET SUBSEQUENT STATE ALARM VISUAL FAST FLASHING AUDIBLE ABNORMAL FIRST OUT RESET...
  • Page 29 System 9000TS SEQUENCE TABLE ALARM PROCESS PUSHBUTTON SEQUENCE VISUAL LINE AUDIBLE REMARKS CONDITION OPERATION STATE DISPLAY DEVICE NORMAL NORMAL SILENT INTERMITTENT FIRST ABNORMAL FIRST ALARM AUDIBLE LOCK-IN FLASHING FAST SUB. ABNORMAL SUB. ALARM AUDIBLE LOCK-IN FLASHING FIRST OUT ABNORMAL FIRST OUT...

  • Page 30: Section 7 - P925Ts-X Interface Card

    SECTION 7 – P925TS-X INTERFACE CARD Interface Card Features INTERFACE STATUS SYNC RX TX PORT 2 INTERNAL PORT 1 RX TX PORT 3 P925TS-X Diagnostic LED’s PORT TYPE FUNCTION Modbus Communication Transmit & Receive LED’s Programming Transmit & Receive LED’s Time Synchronisation Transmit &...

  • Page 31: Generating Reports

    System 9000TS Generating Reports Three tactile pushbuttons are provided on the front of the P925TS-X Interface Card to allow the user to trigger pre-defined reports from a 9000TS System using the sequential of event feature. Caution:- Depending on the type of report required the resulting print out may be several pages long and therefore the printer will be fully utilised while the print out is in process.

  • Page 32: System Relay Outputs

    A Watchdog Relay RL9 is provided as standard, which will change state as soon as the 9000TS detects an internal communication failure or card fault. The P925TS-X Interface Card is equipped with 2 x Jumpers LK6 and LK8 which allow the contact and coil state.

  • Page 33: Time Synchronisation

    I/O Cards in the system as a common time base. External Time Synchronisation If preferred the 9000TS can be synchronised to an external time source such as IRIG- B or GPS The P925TS-X Interface Card is equipped with a three-way header and two-way shorting bar, which allows the user to select whether the time synchronisation pulses are via internal or external sources.

  • Page 34: Interface Card Relay Outputs

    Interface Card Relay Outputs. All 9000TS Systems are equipped with eight common relays plus one watchdog relay as typically shown below. OPTIONAL EXTERNAL SIGNAL SUPPLY 1 AMP AUDIBLE ALARMS CRITICAL RL1-1 HORN [HN1] NON-CRITICAL RL2-1 HORN [HN2] RL3-1 COMMON ALARM GROUP [GP1]...

  • Page 35: System Relay Settings

    System 9000TS System Relay Settings:- Setting Relay Contact States Links LK1 to LK8 on the P925TS-X Interface Card allow the user to select the non- alarm state of each of the relays. The relay contact can be set to be either normally open (NO) or normally closed (NC) using a 2 way shorting bar on a 3 pin header as detailed in the diagram below.

  • Page 36: Horn Relay:- Rl1

    Horn Relay:- RL1 RL1 is factory set as a critical horn relay. This relay will change state when any channel software configured to operate Horn A (HA) activates and the relay will remain in the abnormal state until the mute or acknowledge pushbutton has been pressed. Coil Setting (Non-alarm state) RELAY SWITCH STATE...

  • Page 37: Group Relays Rl3 & Rl4

    System 9000TS Group Relays RL3 & RL4:- RL3 and RL4 are factory set to operate as group 1 and group 2 common alarm relays. When an alarm occurs on any within the group the associated relay will change state and the relay will remain in the abnormal state until the fault has been cleared and the alarm has been reset.

  • Page 38: Relays Rl5 - Rl8

    Relays RL5 - RL8:- RL5 - RL8 are factory supplied as normally energised relays and any relay can be software configured to one of the following functions Group Relay 1 – 6 Any channel configured to the associated group will de-energise the relay on alarm and the relay will remain in the abnormal state until the alarm has been cleared and re- Group Relay 1 - 6 with reflash function added Additional HA or HB Horn relay...

  • Page 39: Power Failure Monitoring:- Pf

    System 9000TS Power Failure Monitoring:- PF RL5 can be configured to monitor the 24VDC logic supply and/or signal supply. The relay will de-energise if the associated supply fails. Links LK9, LK10 and LK11 are provided on the P925TS-X Interface Card to allow the user to select: -...

  • Page 40: Printer Failure Alarm

    Printer Failure Alarm System relays RL3 - RL8 can be software configured to operate in the event of a printer failure alarm being received by the 9000TS System. Time Sync. Failure System relays RL3 - RL8 can be software configured to operate in the event of a time sync.

  • Page 41: Section 7A - P925Ts-X1/2 Dual Redundant Interface Card

    System 9000TS SECTION 7A – P925TS-X1/2 DUAL REDUNDANT INTERFACE CARD Dual Interface Card Features INTERFACE STATUS SYNC PORT 2 INTERNAL PORT 1 PORT 3 P925TS-X1/2 The purpose of this section is to describe the differences between the standard interface card as described above and the dual redundant interface card. All other functionality is assumed to be the same.

  • Page 42: Dominant X1 Control Function

    Submissive LK7 Fitted. Dominant and Submissive cards communicate with each other via “Port 4” three terminal connector on the front face plate, note in later systems this connection maybe internal. It is important that the Dominant and Submissive Port 4 Terminal’s (if fitted) should be connected pin1 to pin1 etc.
  • Page 43 System 9000TS DOM FAILURE MODE SUB FAILURE MODE MASTER CONTROL None None No change Power up None Submissive None Power up Dominant Port 0 fail None Submissive None Port 0 fail Dominant Port 1 fail Port 1 fail No change...

  • Page 44: Able Below Lists Event Types Specific To A Dual Redundant Ts System

    Port 6 fail No change Port 6 fail None No change Table below lists event type’s specific to a dual redundant 9000ts system. Dual Redundant Specific Event Type’s EVENT TYPE DESCRIPTION DOM Port 3 serial com OK DOM Port 3 serial com Fail...
  • Page 45 System 9000TS SUB Dualred link OK SUB Dualred link Fail...

  • Page 46: Section 8 - Inputs And Outputs

    SECTION 8 – INPUTS AND OUTPUTS Optically Coupled Inputs All inputs to the 9000TS System are optically coupled to increase the tolerance of the system to noise interference and to allow operation from AC or DC voltage sources. Digital Inputs...

  • Page 47: Group Relays

    Watchdog Relay Each 9000TS System is equipped with a watchdog relay as standard and this relay will activate in the event of an internal error or communication failure.

  • Page 48: Data Storage

    The P925TS-X interface card stores configuration data for all cards in the system. Once a 9000TS System has been configured the user can replace any Input, Output or Relay Card and all of the settings for the new card will be automatically updated with the settings from the original card using stored configuration data held within the P925TS-X interface card.

  • Page 49: Section 9 - P925Ts-I Input Card

    A transient filter is built into the input circuitry so that low voltage interference will be ignored. Voltage inputs can also be used if the 0VS of the 9000TS is linked to the OV of the direct voltage supply to provide a common reference.

  • Page 50: Optional High Voltage Inputs

    In these applications the signal supply voltage must be provided via an external source. CARD ADDRESS SETTING BINARY 32 64 1 2 3 4 48VAC/DC VERSION RTK LOCAL REMOTE COMMS COMMS LK10 LK11 LK12 250VAC/DC VERSION...

  • Page 51: Alarm Status Led's

    System 9000TS Alarm Status LED’s Each card is equipped with sixteen yellow LED’s, which indicates if any of the associated signal inputs are in the normal or abnormal alarm state as a diagnostic aid and would operate as follows INPUT SET FOR...

  • Page 52: Pushbutton Connections

    Pushbutton Connections Any channel can be configured as a pushbutton control input to allow the operator to control the operational sequence if the input card is being used with P925TS-O Output Cards. There are seven pushbutton control inputs available:- Lamp Test, Acknowledge, Reset, Silence, System Test, First Up Reset and Combined Lamp/Audible Test.

  • Page 53: Section 10 - P925Ts-O Output Card

    The 9000TS System is equipped with automatic electronic crowbars, which will protect the output circuit if excessive current is drawn. If the output fails to operate in the correct manner the drive circuit is turned off and will periodically attempt to automatically recover until the fault has been removed.

  • Page 54: Lamp / Led Output Status Led

    Lamp / LED Output Status LED Each card is equipped with 16 x Red LED’s, which will operate as a slave of the associated lamp / LED output drive. The LED will therefore be off, flashing or steady in accordance with the configured alarm sequence.

  • Page 55: Section 11 - P925Ts-R Relay Card

    System 9000TS SECTION 11 – P925TS-R RELAY CARD P925TS-R Relay Card In applications that require a dedicated repeat relay to be provided on a per channel basis P925TS-R (16) channel relay cards can be added alongside P925TS-I Input or P925TS-O output cards as required.
  • Page 56 The operating mode of each P925TS-R relay card can be configured to operate as:-  Input Follower P925TS-R relay cards set to this mode will activate when the signal input is abnormal and will return to normal as soon as the input returns to the non alarm state.

  • Page 57: Contact State

    System 9000TS SET SYSTEM NO NC RELAY CONTACT NON ALARM STATE SHOWN SET FOR NORMALLY CLOSED ( OPEN TO ALARM ) Contact State Each of the 16 x relays is equipped with 1 x changeover contact and the user can select the non alarm state of each relay to Normally Open or Normally Closed using a 3 way header and 2 way shorting bar.
  • Page 58 1 2 3 4 UNUSED COIL STATE RELAY FUNCTION RTK LOCAL REMOTE COMMS COMMS END OF LINE LOAD RESISTOR SWITCH TO ON IF LAST IN CHAIN P925TS-R Relay Card (lower board part no CB5507POP) switch locations Switch SW3 positions 1 and 2 are used to set the relay function...

  • Page 59: Section 12 - Logic And Signal Power Options

    Signal Supply Standard 9000TS Systems provide +24VDC as a signal supply voltage which is derived from the logic supply on the P925TS-X Interface Card. The 24VDC logic supply outputs +VS and OVS are wired into the signal supply input terminals marked +VC IN and OVC IN.

  • Page 60: Optional Isolated 24Vdc Signal Input Power

    Optional Isolated 24VDC Signal Input Power In situations of extreme electrical noise, it may be preferable to power the alarm logic and signal inputs from separate isolated power supplies. This will significantly reduce any disturbance due to large currents flowing in the common supply lines. Systems using isolated 24VDC logic and 24VDC signal supplies should be connected as follows:- Logic Supply...

  • Page 61: Optional 125Vac/Dc High Voltage Signal Inputs

    System 9000TS Optional 125VAC/DC High Voltage Signal Inputs Systems using isolated 24VDC logic and H.V. 125VAC/DC signal supplies should be connected as follows:- Logic Supply The 24VDC logic supply should be connected to the terminals marked +VS and 0VS on the logic rack. The logic is protected with a 5A fuse (F2) and a monitor LED is provided to indicate the status of the fuse.

  • Page 62: Optional 48 Or 250Vac/Dc High Voltage Signal Inputs

    Optional 48 or 250VAC/DC High Voltage Signal Inputs Systems using isolated 24VDC logic and optional H.V. signal supplies should be connected as follows:- Logic Supply The 24VDC logic supply should be connected to the terminals marked +VS and 0VS on the logic rack. The logic is protected with a 5A fuse (F2) mounted on the rear of the 19”...

  • Page 63: Section 13 - Card Address Settings

    O (All SW1-* switches off) and the remaining cards should be set according to card type as follows:- 9000TS systems equipped with P925TS-I Input Cards each card is set to its own unique address 9000TS systems equipped with P925TS-I Input Cards and P925TS-O Output Cards each pair of input and output cards needs to be set to the same address.

  • Page 64: P925Ts-I Input / P925Ts-Oor P925Ts-R Output Card Typical Addresses Settings

    P925TS-I Input / P925TS-O or P925TS-R Output Card Typical Addresses Settings ADDRESS DIL SWITCH SW1- BINARY 00000000 00000001 00000010 00000011 00000100 00000101 00000110 00000111 00001000 00001001 00001010 00001011 00001100 00001101 00001110 00001111 00010000 00010001 00010010 00010011 00010100 00010101 00010110 00010111 00011000 00011001 00011010...

  • Page 65: Section 14 - End Of Line Load

    SW3. When selected to the on position these switches provide the required end of line load resistor to balance the communication line. SW2 is used for the RTK internal communication network and SW3 is used for the external communication network.

  • Page 66: Section 15 - Inter Card Communications

    However if adjacent card slots are equipped with P925TS-I Input and P925TS-O or R Output Cards the switch must be in the on position. With switch 1 and 2 in the on position local RTK communication data is passed between the cards to allow the inputs to activate the associated outputs (Lamp/LED or relay).

  • Page 67: Upper Rack Switch Settings

    System 9000TS When more than one rack is supplied within a 9000TS System a ribbon cable is used to connect all system bus lines between racks using the ribbon OUT of Rack 1 to connect to the ribbon IN of Rack 2. Switches are also provided on the inside face of each of the rack motherboard to allow local communication to be passed between the last card of Rack 1 and the first card of Rack 2 depending on the card type.

  • Page 68: Section 16 - Examples Of 9000Ts Systems

    SECTION 16 – EXAMPLES OF 9000TS SYSTEMS Option 1 – P925TS-I Input Cards Only Sequence of event function only (Max. 1984 channels per interface card) Typical 9000TS components for a 208 channel SOE only system mounted in a single rack 1 - P925TS-RK Rack Chassis...

  • Page 69: 9000Ts Soe And Annunciator Card Layout

    Option 2 – P925TS-I Input and P925TS-O Output Cards Sequence of event plus alarm annunciation (Max. 1984 channels per interface card) Typical 9000TS components for a 96-channel SOE plus annunciation system mounted in a single rack. 1 - P925TS-RK Rack Chassis...

  • Page 70: 9000Ts Soe Annunciator And Repeat Relay Layout Card

    Sequence of event plus annunciation plus repeat relays (Max. 1984 channels per interface card) Typical 9000TS components for a 48 channel SOE plus annunciation plus repeat relay per channel system mounted in a single rack. 1 - P925TS-RK Rack Chassis...

  • Page 71: Typical Card Location And Address Settings Within The P925Ts-Rk Rack

    RX TX PORT 2 INTERNAL PORT 1 RX TX PORT 3 P925TS-I P925TS-I P925TS-I P925TS-I P925TS-RK P925TS-X ADDRESS 3 ADDRESS 2 ADDRESS 1 ADDRESS 0 Typical card location and Address Setting for 9000TS Systems equipped with  P925TS-I Input Cards ONLY...
  • Page 72 INTERNAL PORT 1 RX TX PORT 3 P925TS-I P925TS-O P925TS-I P925TS-O P925TS-RK P925TS-X ADDRESS 1 ADDRESS 1 ADDRESS 0 ADDRESS 0 Typical card location and Address Setting for 9000TS Systems equipped with  P925TS-I Input and  P925TS-O Output Cards.
  • Page 73 RX TX INTERNAL PORT 1 RX TX PORT 3 P925TS-X P925TS-R P925TS-I P925TS-O P925TS-RK ADDRESS 0 ADDRESS 0 Typical card location and Address Setting for 9000TS Systems equipped with  P925TS-I Input,  P925TS-O Output and  P925TS-R Relay Cards.

  • Page 74: Section 17 - 9000Ts Event Type Key

    SECTION 17 – 9000TS EVENT TYPE KEY The following lists can be used to identify the event type ET** P925TS-I Input Card Event Type Key EVENT TYPE DESCRIPTION Alarm returning to normal Alarm activation Alarm shelved Alarm manually disabled in software...

  • Page 75: P925Ts-0 Output Card Event Type Key

    Configuration change P925TS-R Relay Card Event Type Key EVENT TYPE DESCRIPTION Relay event return to normal Relay event activated Configuration change 9000TS System Internal Event Type Key EVENT TYPE DESCRIPTION Printer OK Printer offline Printer busy Printer disconnected Printer no paper...
  • Page 76 Printer log OK Printer log full Modbus log OK Modbus log full Raw log OK Raw log full Sync OK Sync fail Power OK Power fail Input card found Input card missing Output card found Output card missing Relay card found Relay card missing Watchdog OK Watchdog Fail...
  • Page 77 System 9000TS SUB Port 0 serial com Fail DOM Port 0 serial com OK DOM Port 0 serial com Fail DOM control OK DOM control Fail SUB control OK SUB control Fail SUB DOM Compare Config OK SUB DOM Compare Config Fail...

  • Page 78: Section 18 - Port 1 Serial Communications

    Address 1 will contain contact data for inputs 2. Address 254 will contain contact data for inputs 255. Address 255 will contain contact data for inputs 256. Etc. Bespoked systems supplied before August 2011 may have additional data types available, please contact RTK for specific information / manual.
  • Page 79 System 9000TS After August 2011 all systems have the data types, contact offset and port offset functionality defined below:- There are two data groups containing data types these are listed below together with their default address range. Contact and port offsets are assumed to be 0:- ...
  • Page 80 Example below with Port offset = 0:- Default – Start address 16000 - Coil data for input 1. Example below with contact offset = 40000:- Default – Start address 56000 - Coil data for input 1. Note: If status and coil first data bits overlap “coincide” the data type returned will always be Status.

  • Page 81: Read Response - 9000Ts Slave

    Data Byte 2, Bit 0 = 9 data bit requested. Data Byte 2, Bit 7 = 16 data bit requested. Etc. Write Single Request/Response – Master and 9000TS Slave Master write request and 9000TS slave write response are the same. DATA DATA SYSTEM DATA DATA...

  • Page 82: Write Multiple Request - Master

    Write Multiple Request – Master START START BYTE SYSTEM DATA START FUNC ADDR ADDR COILS COILS COUNT ERROR STOP ADDR BYTES CHECK TIME 0x0F Y * N TIME System address Range is 0x00 (0) to 0xFE (254). Default is 0x00. Start address word HI/LO word Indentifies the address of the first data bit to be written.

  • Page 83: Exception Response - 9000Ts Slave

    System 9000TS Exception Response – 9000TS Slave 9000TS slave response to invalid requests. SYSTEM EXCEPTION START FUNCTION ERROR STOP ADDR CODE CHECK TIME TIME System address Range is 0x00 (0) to 0xFE (254). Default is 0x00. Function Invalid read request function 0x01 = 0x81.

  • Page 84: Section 19 - Port 2 Serial Communication

    SECTION 19 – PORT 2 SERIAL COMMUNICATION Port 2 Protocol Formats. PROTOCOL TYPE BAUD RATE START BIT PARITY BIT STOP BIT PROG RS232 38400 EVEN MODBUS RTU RS232 38400 EVEN MODBUS RTU RS232 9600 NONE GPS WF1 RS232 19200 EVEN PROG Port is available for programming function only.
  • Page 85 Address 255 will contain contact data for inputs 256. Etc. Bespoked systems supplied before August 2011 may have additional data types available, please contact RTK for specific information / manual. After August 2011 all systems have the data types, contact offset and port offset functionality defined below:- There are two data groups containing data types these are listed below together with their default address range.
  • Page 86 Default – Start address 50000 - Shelved status data for input 1. Default – Start address 52000 - Internal status data for input 1. Default – Start address 54000 – Channel Fault status data for input 1. Port data type - Address of first data bit = Start address – Port Offset. Example below with Port offset = 0:- Default –...

  • Page 87: Read Response - 9000Ts Slave

    Data Byte 2, Bit 0 = 9 data bit requested. Data Byte 2, Bit 7 = 16 data bit requested. Etc. Write Single Request/Response – Master and 9000TS Slave Master write request and 9000TS slave write response are the same. DATA DATA SYSTEM DATA DATA...

  • Page 88: Write Multiple Request - Master

    Write Multiple Request – Master START START BYTE SYSTEM DATA START FUNC ADDR ADDR COILS COILS COUNT ERROR STOP ADDR BYTES CHECK TIME 0x0F Y * N TIME System address Range is 0x00 (0) to 0xFE (254). Default is 0x00. Start address word HI/LO word Indentifies the address of the first data bit to be written.

  • Page 89: Exception Response - 9000Ts Slave

    Busy = 0x06. Wharton Protocol Refer to manufacturers manual or RTK Instruments for additional information. Note: If port is set for a protocol other than programming i.e. dual function, then button 2 on the front of the interface card should be used to toggle between functions – Refer...

  • Page 90: Section 20 - Port 3 Serial Communication

    Protocol is standard Modbus RTU, Contact RTK for additional information. AUG CAT, G22, ALM This allows the user to connect the 9000TS system to an August PLC 3 party device with a bespoked port mapping structure, Protocol is standard Modbus RTU. Contact RTK for additional information.

  • Page 91: Read Request - Master

    Address 255 will contain contact data for inputs 256. Etc. Bespoked systems supplied before August 2011 may have additional data types available, please contact RTK for specific information / manual. After August 2011 all systems have the data types, contact offset and port offset functionality defined below:- There are two data groups containing data types these are listed below together with their default address range.
  • Page 92 Status data type - Address of first data bit = Start address - Contact Offset. Examples below with Contact offset = 0:- Default – Start address 0 - Contact status data for input 1. Default – Start address 2000 - Alarm status data for input 1. Default –...

  • Page 93: Read Response - 9000Ts Slave

    Data Byte 2, Bit 0 = 9 data bit requested. Data Byte 2, Bit 7 = 16 data bit requested. Etc. Write Single Request/Response – Master and 9000TS Slave Master write request and 9000TS slave write response are the same. DATA DATA SYSTEM DATA DATA...

  • Page 94: Write Multiple Request - Master

    Write Multiple Request – Master START START BYTE SYSTEM DATA START FUNC ADDR ADDR COILS COILS COUNT ERROR STOP ADDR BYTES CHECK TIME 0x0F Y * N TIME System address Range is 0x00 (0) to 0xFE (254). Default is 0x00. Start address word HI/LO word Indentifies the address of the first data bit to be written.

  • Page 95: Exception Response - 9000Ts Slave

    System 9000TS Exception Response – 9000TS Slave 9000TS slave response to invalid requests. SYSTEM EXCEPTION START FUNCTION ERROR STOP ADDR CODE CHECK TIME TIME System address Range is 0x00 (0) to 0xFE (254). Default is 0x00. Function Invalid read request function 0x01 = 0x81.

  • Page 96: Section 21 - Irigb - Option

    SECTION 21 – IRIGB – option The 9000TS system can be linked to an IRIGB network providing accurate time and date information. This option is not provided as default and should be requested when ordering Time Code Input Specifications:- Format types – auto detected...

  • Page 97: Connections And Hardware Settings

    System 9000TS Connections and hardware settings:- IRIGB Input BNC connector located on rear of the first rack. Rack switch setting’s Switches are located within the first rack, at the rear of the interface card slot. Switch settings for SINGLE interface card rack:- IRIGB SW16 position 1 –...
  • Page 98 Switch settings for DUAL interface card rack:- IRIGB SW1 position 1 – ON IRIGB SW1 position 2 – ON IRIGB SW2 position 1 – OFF IRIGB SW2 position 2 – OFF IRIGB Card link settings There are no customer selectable links on the IRIGB card. Link positions are shown below for information only Jumper links...

  • Page 99: Irigb Card Status Indication

    System 9000TS IRIGB Card Status indication:- The IRIGB card status can be ascertained via an LED situated on the front of (LED5) the IRIGB card. On earlier models the status LED could only be viewed by looking through the top of the rack via the grill, on the latest versions a viewing window on the front of the interface card has been added.

  • Page 100: Irigb Date And Time

    Once the year information has been set correctly it will remain correct indefinitely so long as the 9000TS is powered. When the 9000TS is power down the year information will remain correct for six months, after which the date and time information would have to be manually set once again.

  • Page 101: Irigb Sync

    Until the IRIGB card achieves an accurate time sync with the incoming IRIGB network the 9000TS clock will free run using the IRIGB card clock as its reference, once an accurate time sync to the IRIGB signal is established the 9000TS clock is effectively tied to the IRIGB network time.

  • Page 102: Section 22 - Spare Parts List

    SECTION 22 – SPARE PARTS LIST PART NO DESCRIPTION P925TS-RK Base Rack P925TS-RK-ETN Expansion Rack P925TS-I 16 Channel Input Card P925TS-O 16 Channel Output Card P925TS-R 16 Channel Relay Card P925TS-X Interface Card P925TS-BL Blanking Plate P925TS-CABLE-1 1 metre Ribbon Cable for interconnecting Chassis (standard length) FU-1A-003 1A Signal Supply Fuse...

  • Page 103: Section 23 - Servicing

    System 9000TS SECTION 23 – SERVICING Module Removal 9000TS Systems can be constructed using a combination of 16 channel input, output and relay cards as required. P925TS-I Input Cards Each card type is universal in application and can therefore be exchanged with any other card in the system.
  • Page 104 P925TS-R Relay Cards Each card type is universal in application and can therefore be exchanged with any other card in the system. However, before a card is relocated the following points should be considered.  Card address setting: - Each card within the rack has been factory set to a unique address to allow inter-card and system wide communication –...
  • Page 105 System 9000TS SAFETY The P925TS-X Interface contains a processor card which is equipped with a lithium coin-cell long life battery. This battery should be removed by suitably qualified personnel at the end of its life. If required the replacement model number is CR 2032 Coin cell. (3.0V lithium,...

  • Page 106: Section 24 - Trouble Shooting Giude

    Possible cause:-  Card is faulty. Solution:-  If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement. Status led on some output cards fail to illuminate Possible cause:- ...

  • Page 107: Status Led On Some Relay Cards Fail To Illuminate

    RTK for advice. Possible cause:-  Card is faulty. Solutions:- If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement. Status led on some relay cards fail to illuminate Possible cause:- ...

  • Page 108: Events Lost During Power Down

    Possible cause:-  Card is faulty. Solution:-  If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement. Events lost during power down Possible cause:-  Interface card battery link disabled position or battery needs replacing.

  • Page 109: Port 2 Configuration (Programme) Does Not Work

    System 9000TS Port 2 configuration (programme) does not work Possible cause:-  Port set to dual functionality. Solution:-  Press button 2 on the front of the interface card to toggle between port functionality. When port 2 programme function is selected it will remain in the programming mode until button 2 is pressed again or port 2 has been idle for one minute or more.

  • Page 110: Output Card Channel Does Not Respond To Remote Input Change

    Possible cause:-  9000TS system structure is modified when a watchdog error existed. Watchdog faults, events, status block entries cannot be cleared in the normal way if the card that created the record no longer exists in the system structure.

  • Page 111: Sustained Printer Watchdog Fault

    Input/Output/Relay card is faulty. Solution:-  If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement. Sustained printer watchdog fault Refer to trouble shooting heading – “Sustained watchdog relay fault”...

  • Page 112: Interface Card Sync Led Not Illuminated / Flashing

    Possible cause:-  Interface card fault. Solution:-  If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement. Card functions incorrectly Possible cause:-  Card configuration downloaded to interface card in the system but changes have not yet been distributed throughout the system.

  • Page 113: Section 25 - Contact

    Returns Materials Authorisation Number. Once the form has been received by RTK an RMA number will be advised and we request that this number is used on any corresponding paperwork / packing lists.
  • Page 114 (and related carriage) in full. If the failure is found to be caused by RTK workmanship or component failure there will be no charge incurred for the materials or the ongoing carriage.

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