Stober MDS 5000 Commissioning Instructions
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Stober MDS 5000 Commissioning Instructions

Stober MDS 5000 Commissioning Instructions

I/o terminal module
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I/O Terminal Module
Commissioning Instructions
Installation
Connecting
V 5.6-H or later
09/2013
en

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  • Page 1 I/O Terminal Module Commissioning Instructions Installation Connecting V 5.6-H or later 09/2013...

  • Page 2: Table Of Contents

    Table of contents Commissioning Instructions I/O Terminal Module Table of contents 1 Overview ........2 Notes on Safety .

  • Page 3: Overview

    REA 5001 XEA 5001 HW status 11 or higher for the MDS 5000A 200 or higher accessories MDS 5000 up to 199 Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001 HW status 11 or higher for the...
  • Page 4 Overview Commissioning Instructions I/O Terminal Module I/O terminal module for expanded XEA 5001 ID No. 49015 Terminals • 3 analog inputs • 2 analog outputs • 13 binary inputs • 10 binary outputs Encoder: • TTL incremental encoder (simulation and evaluation) •...

  • Page 5: Notes On Safety

    If the product is sold, disposed of, or rented out, always include the technical documentation with the product. Operation in accordance with its intended use The SEA 5001, REA 5001 and XEA 5001 accessories are only intended for use with POSIDRIVE® MDS 5000 and POSIDYN® SDS 5000. Use with other devices is not permitted ID 441758.05...

  • Page 6: Qualified Personnel

    Notes on Safety Commissioning Instructions I/O Terminal Module Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

  • Page 7: Installation And Connection

    Notes on Safety Commissioning Instructions I/O Terminal Module Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: •...

  • Page 8: Commissioning, Operation And Service

    Notes on Safety Commissioning Instructions I/O Terminal Module Commissioning, operation and service Remove additional coverings before commissioning so that the device cannot overheat. During installation, provide the free spaces specified in the projecting manuals to prevent the inverter from overheating. The housing of the drive controller must be closed before you turn on the supply voltage.

  • Page 9: Presentation Of Notes On Safety

    Notes on Safety Commissioning Instructions I/O Terminal Module Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 10: Installation

    You will need: • A Phillips screwdriver • The screws which are pre-mounted on the accessory. Installation of an SEA 5001, REA 5001 or XEA 5001 in an MDS 5000 1. Unlock the snap catch on the inverter cover: ID 441758.05...
  • Page 11 Installation Commissioning Instructions I/O Terminal Module 2. Lift up the upper end of the cover from the inverter: 3. Lift the cover up and remove it from the inverter: 4. Insert the accessory part at a slant with the gold contacts in front. The gold contacts must be in front of the black terminal block.
  • Page 12 Installation Commissioning Instructions I/O Terminal Module 5. Slide the gold contacts into the black connector. 6. Secure the accessory part to the inverter with the mounting screws:  You have now installed the accessory. ID 441758.05...

  • Page 13: Connection

    Connection Commissioning Instructions I/O Terminal Module Connection X100-X103: Analog and Binary Signals WARNING! Danger of machine malfunction due to EMC interference!  Do not use cables longer than 30 m (leads to binary inputs, binary outputs, analog inputs and analog outputs)! Information Remember that the scanning time and update rate T...
  • Page 14 A max  = 1 ms A min = 20 Ω Resolution: Analog output 2 • MDS 5000: 10 bits + sign • MDS 5000A, SDS 5000, SDS 5000A: 11 bits + sign AGND Reference ground for analog — signals...
  • Page 15 Connection Commissioning Instructions I/O Terminal Module maximum conductor cross-section Connection type maximum conductor cross-section Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end Terminal description X101 - SEA 5001, REA 5001, XEA 5001 Designation Function Data...
  • Page 16 Connection Commissioning Instructions I/O Terminal Module maximum conductor cross-section Connection type maximum conductor cross-section 2 leads with the same cross-section — with double cable end TTL/HTL switchover REA 5001 Switch TTL/HTL Conversion The identification of the switches and the assignment of the switch positions to the function (HTL/TTL) are shown on the PCB cover of the REA 5001.
  • Page 17 Connection Commissioning Instructions I/O Terminal Module Designation Function Data AE3+ + Input of analog input AE3 Reference: pin 2 Difference input voltage = ± 10 V Resolution: 10 bits + sign = 40 kΩ =1 ms A min against pin 2 = 30 V E max against protective conductor = E max...
  • Page 18 Connection Commissioning Instructions I/O Terminal Module maximum conductor cross-section Connection type maximum conductor cross-section Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic 0,75 sleeve 2 leads with the same cross-section — with double cable end Information When the 24 V power fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the physical signal state).
  • Page 19 Connection Commissioning Instructions I/O Terminal Module Terminal description X103 C – XEA 5001 Designation Function Data Reference: pin 10 of terminal X101 High level: 12–30 V Low level: 0–8 V BE10 Binary input = 30 V E max BE11 = 1 ms A min BE12 = 3 mA at U...
  • Page 20 Connection Commissioning Instructions I/O Terminal Module Examples of connection Potentiometer Current (0 - 20 mA, 4 - 20 mA) Inverter Inverter SEA 5001 SEA 5001 X100 X100 R10K REA 5001 REA 5001 AE1+ AE1+ XEA 5001 XEA 5001 AE1-Shunt AE1-Shunt AE1- 0 (4) - AE1-...

  • Page 21: Encoder

    Connection Commissioning Instructions I/O Terminal Module Encoder Information Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g., EnDat® and incremental encoder). In the parameters enter the particular system that you are connecting to an interface. Please consult the inverter operating manual in this case.
  • Page 22 Connection Commissioning Instructions I/O Terminal Module Specifications of incremental and stepper motor signals (evaluation and simulation) Signal level Encoder power Encoder power Bridge Pin 8 (U Pin 1 (GND-Enc) to Pin 9 (GND) External Pin 1 (GND-Enc) to GND to the external power supply Terminal description X120 –...
  • Page 23 Connection Commissioning Instructions I/O Terminal Module Terminal description X120 for stepper motor signals Designation Function GND-ENC Reference potential for pins 4 to 7 — — — — /Imp Inverse, differential input/output for impulses Differential input/output for impulses Richtung Differential input/output for direction ("Richtung") /Richtung Inverse, differential input/output for direction...

  • Page 24: X140

    Connection Commissioning Instructions I/O Terminal Module 4.2.2 X140 Prerequisite for using interface X140: • REA 5001 Specifications for resolver -10 V ... +10 V 80 mA 7–9 kHz 0.8 W Transfer ratio 0.5 ± 5 % Number of poles 2, 4 and 6 Phase displacement ±...
  • Page 25 Connection Commissioning Instructions I/O Terminal Module Terminal description X140 resolver (REA 5001) Designation Function Sine input Reference to pin 6 Cosine input — — — — ErregungResolv Resolver excitation signal TempMotor Connection MTF is output at X141, pin 1 if carried by the encoder cable.
  • Page 26 Connection Commissioning Instructions I/O Terminal Module Terminal description X140 EnDat® (REA 5001) Designation Function Sine input Supply for encoder power on pin 4 Cosine input Versorgung+ Encoder power DATA Differential input for DATA — — TempMotor Connection MTF is output at X141, pin 1 if carried by the encoder cable Differential input for CLOCK ...

  • Page 27: Be Encoder And Ba Encoder Simulation

    Connection Commissioning Instructions I/O Terminal Module 4.2.3 BE encoder and BA encoder simulation If you want to evaluate an incremental encoder or stepper signals on the binary interfaces, use the binary inputs BE3, BE4 and BE5. If you want to output the simulation of an incremental encoder or stepper motor signals, use BA1 and BA2.
  • Page 28 Connection Commissioning Instructions I/O Terminal Module Terminal description X101 Incremental encoder and Stepper motor signals Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference gnd for pins 11 to 18 — — — — Evaluation: Incremental encoder: N Stepper motor signals: –...

  • Page 29: X141: Motor Temperature Sensor

    Flexible with cable end, with plastic 0,75 sleeve 2 leads with the same cross-section — with double cable end MDS 5000 Example of connection of X141 and X2 Inverter REA 5000/REA 5001 X141 of X140 Pin 7 of X140 Pin 14...
  • Page 30 Notizen ID 441758.05...
  • Page 31 E-Mail: mail@stober.co.uk eMail: info@stoeber.it www.stober.co.uk www.stoeber.it China Japan Singapore STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd. German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B 8 North Dongsanhuan Road Bunkyo-ku...
  • Page 32 STÖBER ANTRIEBSTECHNIK GmbH + Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Tel. +49 7231 582-0 Fax. +49 7231 582-1000 E-Mail: mail@stoeber.de 24/h service hotline +49 180 5 786 323 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 441758.05 09/2013 441758.05...

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Mds 5000aSds 5000aSds 5000

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