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Riftek RF096-35/55-100 Series User Manual

Pipe id control system
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PIPE ID CONTROL SYSTEM
RF096-35/55-100 Series
User's manual
22, Logoisky tract, Minsk
220090, Republic of Belarus
tel/fax:
+375 17 357 36 57
info@riftek.com
www.riftek.com
Certified according to ISO 9001:2015

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Summary of Contents for Riftek RF096-35/55-100 Series

  • Page 1 PIPE ID CONTROL SYSTEM RF096-35/55-100 Series User's manual 22, Logoisky tract, Minsk 220090, Republic of Belarus tel/fax: +375 17 357 36 57 info@riftek.com www.riftek.com Certified according to ISO 9001:2015...

  • Page 2: Table Of Contents

    Pipe ID Control System. RF096-35/55-100 Series Contents Safety precautions .............................3 CE сompliance .............................3 Laser safety .............................3 General information .............................3 Basic technical data .............................4 Example of item designation when ordering .............................4 Structure and operating principle .............................5 Connection .............................5 Network configuration .............................6 9.1.

  • Page 3: Safety Precautions

    Pipe ID Control System. RF096-35/55-100 Series Safety precautions · Use supply voltage and interfaces indicated in the system specifications. · In connection/disconnection of cables, the system power must be switched off. · Do not use the system in locations close to powerful light sources.

  • Page 4: Basic Technical Data

    Pipe ID Control System. RF096-35/55-100 Series Basic technical data Parameter Value Measured ID range, mm 35...55 ID measurement accuracy, mm ±0.05 Angle scan resolution, points for turnover 3200 Pipe depth, mm Linear translation accuracy, mm ±0.05 Laser sensor linearity, µm ±15...

  • Page 5: Structure And Operating Principle

    Pipe ID Control System. RF096-35/55-100 Series Structure and operating principle Operation of the system is based on scanning the pipe inner surface with a rotating triangulation laser sensor. The system contains a base on which the linear translation mechanism, the controller and the interface module are installed.

  • Page 6: Network Configuration

    Pipe ID Control System. RF096-35/55-100 Series Network configuration Configure the network as shown below: I-7580 – Device name: PLC_1 Device name: i-7580 IP: 192.168.1.210 IP: 192.168.6.211 IP: 192.168.1.212 Mask: 255.255.0.0 Mask: 255.255.0.0 Mask: 255.255.0.0 9.1. 1. Select Start Menu > Control Panel > Network and Sharing Center. (For Windows 8 and higher, search for Control Panel, and select Network and Internet).
  • Page 7 Pipe ID Control System. RF096-35/55-100 Series 3. Right-click on Local Area Connection and select Properties. 4. Select Internet Protocol Version 4 (TCP/IPv4) and click on Properties. 5. Select Use the following IP address and enter the IP address, Subnet Mask, Default Gateway and DNS server.

  • Page 8: Plc

    Pipe ID Control System. RF096-35/55-100 Series 9.2. 1. Double-click the TIA icon to start Step 7 V11. 2. Click Project view. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 9 Pipe ID Control System. RF096-35/55-100 Series 3. Search for accessible devices. Select PLC and click the Online & diagnostics button. 5. Set the IP address and the subnet mask. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 10 Pipe ID Control System. RF096-35/55-100 Series 6. Set the device name. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...

  • Page 11: I-7580 Module

    Pipe ID Control System. RF096-35/55-100 Series 9.3. I-7580 module 1. Search for accessible devices. 2. Select I-7580 module and click the Online & diagnostics button. 3. Set the IP address and the subnet mask. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...

  • Page 12: Gsd Import

    Pipe ID Control System. RF096-35/55-100 Series 4. Set the device name. GSD import Please follow the steps to import the GSD file: Step 1: Get the GSD file The GSD file can be downloaded from an FTP site: ftp://ftp.icpdas.com/pub/cd/fieldbus_cd/profinet/converter/i-7580/gsd/ Step 2: Import the GSD file 1.
  • Page 13 Pipe ID Control System. RF096-35/55-100 Series 2. Click Project view. 3. Select Menu > Options > Install general station description file (GSD). 4. Select and install the GSD file. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...

  • Page 14: Project Setup

    Pipe ID Control System. RF096-35/55-100 Series Project setup Please follow the steps to setup the project: Step 1: Create the project 1. Double-click the TIA icon to start Step 7 V11. 2. Create the project. Step 2: Project configuration 1. Add the PLC device.
  • Page 15 Pipe ID Control System. RF096-35/55-100 Series 2. Select Add new device. 3. Set the PLC name to «PLC_1». RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 16 Pipe ID Control System. RF096-35/55-100 Series 4. Set the IP address and the subnet mask for PLC and add the new subnet. 5. Add the I-7580 module. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 17 Pipe ID Control System. RF096-35/55-100 Series 6. Select the PROFINET interface. 7. Set the device name to «i-7580». RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 18 Pipe ID Control System. RF096-35/55-100 Series 8. Set the IP address for the I-7580 module. 9. Set the module type for the I-7580 module. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 19 Pipe ID Control System. RF096-35/55-100 Series 10. Set parameters for the I-7580 module. 11. Compile and download to the device. RF096-35/55-100 [Revision 1.0.0] 12.12.2018...
  • Page 20 Pipe ID Control System. RF096-35/55-100 Series RF096-35/55-100 [Revision 1.0.0] 12.12.2018...

  • Page 21: Communication

    Pipe ID Control System. RF096-35/55-100 Series Communication 12.1. Communication sequence The I-7580 module basically contains 4 buffers: · PROFINET IO device input buffer. · PROFINET IO device output buffer. · COM port input buffer. · COM port output buffer. The PROFINET IO controller basically contains 2 buffers: ·...

  • Page 22: Profinet Input Data Area

    Pipe ID Control System. RF096-35/55-100 Series 12.2. PROFINET Input Data Area The maximum input data length of I-7580 is 512 bytes. The first 8 bytes of the received input data are reserved for the communication status. The remaining data in the input data area represents the data packet received from the serial network.

  • Page 23: End Character" Mode

    Pipe ID Control System. RF096-35/55-100 Series 12.2.3. "End character" mode As soon as the converter detects the end characters of the incoming serial data stream, it removes the data from the serial receive buffer and transfers it to the PROFINET IO device output buffer of the converter.

  • Page 24: Data Output Command (Byte 1)

    Pipe ID Control System. RF096-35/55-100 Series Fixed data length (High byte). Length Fixed data length (Low byte). 0~255 Interval time between the two batches of the data. 0~255 Timeout value. 9~384 Data Output data to COM port. 12.3.1. Data output command (byte 1) The PROFINET IO Controller is cyclically polling the I-7580 module.

  • Page 25: Fixed Data Length (Byte 5, Byte 6)

    Pipe ID Control System. RF096-35/55-100 Series 12.3.4. Fixed data length (byte 5, byte 6) These two bytes determine the length of the response data string. The converter waits until the data arriving at the COM port buffer has reached the specified length.

  • Page 26: Communication Between Plc And System

    Pipe ID Control System. RF096-35/55-100 Series This byte specifies the timeout for the data stream of the serial response. If the multiply responses are expected for every request sent by the converter, then the timeout applies to all these messages.

  • Page 27: Data Transfer

    Pipe ID Control System. RF096-35/55-100 Series 12.4.2. Data transfer · PLC prepares variables with the new data according to production requirements: Calibration diameter, Measurement position. · PLC requires to save the new data in the pipe control system by setting the New data transfer flag = TRUE and waits until the process is complete.
  • Page 28 Pipe ID Control System. RF096-35/55-100 Series · PLC reads that the pipe control system has completed the procedure and resets Move to zero = FALSE. · The pipe control system resets variables Move to zero running = FALSE, Move to zero Done = FALSE.
  • Page 29 Pipe ID Control System. RF096-35/55-100 Series 3. Enter the command «ps -a» to check if the «run» process is exited. If the process still works, kill it by the command «kill -9 XXX», where XXX – the number of the «run»...

  • Page 30: Communication Tests 12.6

    Pipe ID Control System. RF096-35/55-100 Series 12.6. Diagnostic messages The I-7580 module has two types of diagnostic messages: "Output Data Error" and "Input Data Error". Type Description FIFO overflow. Output Data Error Data loss. Input Data Error FIFO overflow. 12.6.1.

  • Page 31: Technical Support

    Requests for technical assistance should be addressed at support@riftek.com. Warranty policy Warranty assurance for the Pipe ID Control System RF096-35/55-100 Series - 24 months from the date of putting in operation; warranty shelf-life - 12 months. Revisions...
  • Page 32 Pipe ID Control System. RF096-35/55-100 Series CHINA CZECH REPUBLIC FINLAND Zhenshangyou Technologies RMT Ltd. TERÄSPYÖRÄ-STEELWHEEL Co., Ltd. Zahradni 224 739 21 Paskov, Czech Republic Rm 2205-2210, Zhongyou Hotel RAILWAY INSTRUMENTS ONLY Tel: +420 558640211 1110 Nanshan Road, Nanshan Juvan teollisuuskatu 28...
  • Page 33 Pipe ID Control System. RF096-35/55-100 Series MALAYSIA NORWAY PERU OptoCom InstruVentures Salitec AS Verne Perú S.A.C. H-49-2, Jalan 5, Cosmoplex PB 468, Las Codornices 104, Industrial Park, Bandar Baru N-1327 Lysaker Surquillo, Lima, Peru Salak Tinggi, Sepang, Malaysia Tel.: +47 23 891015...
  • Page 34 Pipe ID Control System. RF096-35/55-100 Series TAIWAN THAILAND TURKEY Nano-Trend Technology Co., Advantech Solution Co.,Ltd. TEKMA Mühendislik A.S. Ltd. 20/170 Motorway Rd., Cevizli Mh. M. Kemal Cd., Kwang Pravet, Khet Pravet, Hukukçular Towers, No.365-6, Zhongshan Rd., Sanxia Bangkok, Thailand 10250 A-Blok, No: 66-A/39 Dist., New Taipei City 23741,...

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