Table of Contents VRI-iS Option Installation Manual ........................1 Table of Contents ............................. 3 General Information ............................4 About This Manual ............................5 Tools Needed ..............................5 Safety ................................. 6 Recognize Safety Information ........................6 Safety Messages ............................6 Information Messages ..........................6 Use of Personal Protective Equipment ......................
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GPS Signal Errors ............................74 GPS Antenna Test ............................75 Use Edit to Setup Control Panel for VRI-iS / GPS Position ................. 76 ICON5 / ICONX Control Panel Setup-Edit Method ................... 76 ICON10 / ICON1 Control Panel Setup-Edit Method ................. 78 GPS Angular Conversion Table ........................
General Information About This Manual This manual illustrates the proper installation of the Variable Rate Irrigation Individual Sprinkler (VRI-iS) Option on a Valley irrigation machine that is equipped with a Valley ICON control panel. Specifications, descriptions and illustrative material contained in this manual were based on information avail- able at the time this publication was approved for printing.
Safety Recognize Safety Information This irrigation equipment can be powered by high voltage, which can be extremely dangerous if used improp- erly. For maximum safety and optimum performance of the machine, all owner/operators and maintenance personnel must read and understand the owner/operator manual(s), all safety messages in this manual and safety signs/decals on the machine before operating this equipment.
Safety Use of Personal Protective Equipment • People working in areas where there are potential electrical hazards must use, personal protective equipment that is appropriate for the specific parts of the body to be protected and for the work to be performed. Refer to U.S.
Lighting. Available here: www.faa.gov/regulations_policies/advisory_circulars • For irrigation machines near private or unregulated airfields, including farm-based airstrips, Valley strongly recommends complying with the same standards and requirements as Civil airports as shown in Part 77. • Regulations vary by country, contact your local aviation authority for guidance.
Safety Overhead Power Lines Assembling, towing or transporting irrigation machine components such as but not limited to the pivot point, linear cart, span/drive unit assemblies, overhangs and/or corner assemblies underneath or near power lines is extremely dangerous because of the risk of electrocution. Operating equipment that elevates irrigation machine components, such as but not limited to an aerial lift or crane, near power lines is extremely dangerous because of the risk of electrocution.
Safety Minimal Lockout / Tagout Procedure The following procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done on machines or equipment. It is used to ensure that the machine or equipment is stopped, isolated from all potentially hazardous energy sources and locked out before person- nel perform any servicing or maintenance where the unexpectedly energized or start-up of the machine or equipment or release of stored energy could cause injury.
• ALWAYS DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR PERFORMING MAINTE- NANCE TO THE MACHINE. • INSTALLATION OF THIS KIT, INCLUDING TESTING AND TROUBLESHOOTING SHOULD BE PER- FORMED ONLY BY AN AUTHORIZED VALLEY DEALER. • ALWAYS REPLACE ANY GUARDS OR SHIELDS THAT ARE REMOVED FOR PERFORMING MAINTE- NANCE.
Installation Instructions Install Power Supply and Primary Communication Board 3. The power supply, primary communication board, fuse holders and terminal blocks come factory wired and attached to a din rail. Remove all components from the factory sup- plied din rail and attach in original order to the existing din rail in control panel.
Installation Instructions Install Slip Ring DANGER • THE CONTROL PANEL AND COLLECTOR RING CONTAIN HIGH VOLTAGE! 480 VOLTS CAN KILL. ALWAYS DISCONNECT ELECTRI- CAL POWER BEFORE SERVICING OR PER- FORMING MAINTENANCE TO THE MACHINE. CAUTION • ALWAYS IDENTIFY POTENTIAL FALL HAZ- ARDS AND DETERMINE IF FALL PROTEC- TION EQUIPMENT IS APPROPRIATE FOR THE TASK, BEFORE BEGINNING THE WORK.
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Installation Instructions Install Slip Ring (Continued) 10. Identify the correct sensor bracket to use based on the type of collector ring. See Figure 14-1. • Aeromotive collector ring - use the SHORT sensor bracket pn 03E0015. • Insul-8 collector ring - use the LONG sensor bracket pn 03E2588.
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Installation Instructions Install Slip Ring (Continued) 14. Attach the mounting brackets to ring stack. Use the applicable instructions below based on the type of collector ring. • Aeromotive ring stack - see Figure 15-1. (a) Remove any three of the four #8 screws that are securing the top ring.
• Without Running Light - see Figure 16-1. (a) Install a 1/2 inch cord connector in collector ring housing. (b) Route 50 ft VRI-iS cable through cord con- nector and up to four position terminal strip. • With Running Light - see Figure 16-2.
(i) Wire the slip ring to the resolver cable (from control panel) and four position terminal strip. (ii) Wire 50 foot VRI-iS cable to the four po- sition terminal strip. (b) Use wire ties to secure the slip ring wires and VRI-iS cable to wire tie holders on sen- sor bracket.
See Figure 18-2. 3. Use a cable adapter pn 03E4488 (included with VRI-iS panel kit) to connect the collector ring VRI-iS cable to the inner valve cable on the GPS position tower box. See Figure 18-2. NOTE •...
Installation Instructions Verify Control Panel Software 1. Verify the control panel software versions and then if necessary, upgrade to the latest software version. Listed below are the software versions available at the time this publication was approved for printing. • ICON5 software ICON5 v1.03 and Smart Relay Board (SRB) v1.03. •...
5. Comm Port setup. See Figure 20-1. (a) Push Menu, Setup, Comm Port, and RJ11. (b) Select the RJ11 Protocol field and choose VRI-iS from the drop-down list. GPS V2 is automatically enabled with the VRI-iS protocol. Figure 20-1 1.
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Installation Instructions Setup Control Panel for GPS Position ICON5 / ICONX - Set Current Method 6. Check for satellite DGPS lock and satellite count. See Figure 21-1. (a) Push Menu, Setup, Constants, Position, and GPS Setup to see if the GPS antenna is locked on the DGPS satellite signal.
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Installation Instructions Setup Control Panel for GPS Position ICON5 / ICONX - Set Current Method 9. Set the Run Time Fallback Position. See Figure 22-1. (a) Push Menu, Setup, Constants, Position, and Position Loss Setup. (b) Check the Runtime Fallback Position checkbox.
(a) Push Menu / Setup / Comm Port and RJ11. Figure 23-1 1. Menu 4. RJ11 (b) Select the RJ11 Protocol field and choose 2. Setup 5. RJ11 Protocol 3. Comm Port VRI-iS from the drop-down list. GPS V2 is automatically enabled with the VRI-iS protocol.
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Installation Instructions Setup Control Panel for GPS Position ICON10 / ICON 1 - Set Current Method 6. Check for satellite DGPS lock and satellite count. See Figure 24-1. (a) Push Menu, Setup, Constants, Position, and GPS Setup to see if the GPS antenna is locked on the DGPS satellite signal.
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Installation Instructions Setup Control Panel for GPS Position ICON10 / ICON 1 - Set Current Method 9. Set the Run Time Fallback Position. See Figure 25-1. (a) Push Position Loss Setup. (b) Check the Runtime Fallback Position checkbox. (c) Select the LRDU Pivot Speed field. (d) Enter the pivot speed.
4. Disconnect the GPS position tower box from the collector ring VRI-iS cable. 5. Retain tower box for installation later. 6. Continue with Install Sprinkler Valves on the next page. Figure 26-3 1. GPS Position Tower Box 2. Collector Ring VRI-iS Cable...
Installation Instructions Install Sprinkler Valves • The sprinkler valve is installed horizontally with or without drops. For installations without drops, the VRI prescription must be off when running the machine before shutting down prior to freezing weather conditions. • Use pipe sealant on all threads. NOTE •...
Installation Instructions Connect Cables • Valve to Collector Ring: Connect the cable from collector ring to the first valve. See Figure 28-1. • Valve to Valve: Connect 10 ft cable (with valve) to the VDC OUT port on an Inner valve, then route to the next valve location and connect to the VDC IN port.
Installation Instructions Install Power Supply Tower Boxes The power supply in the control panel will power up to sixty valves. NOTE • A power supply tower box is required every 50 valves or less, or every 1000 ft or less, whichever comes first.
VDC OUT port. See Figure 30-2. 2. When applicable, connect the tower box outer valve cable to the outer valve VDC IN port. 3. Continue with Setup VRI-iS on the next page. VDC IN VDC IN VDC IN...
Setup Before setting up the VRI-iS constants verify and/or obtain the following. • Verify that the GPS position is set up. • Determine the minimum flow rate. The minimum flow rate is determined by the pump curve and hydraulics of the center pivot.
Setup ICON5 / ICONX Flow Meter Setup • If a flow meter will be used in this application, continue with step 1. • If a flow meter will not be used in this application, continue with step 6. To set the Flow Meter, follow these steps: 1.
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Setup ICON5 / ICONX (Continued) Set Max Pressure 6. Go to the Pump screen. See Figure 33-1. (a) Push Menu, Setup, Constants, Pump / Pressure, and Pump Setup. (b) To change the High Pressure setting, select the High Pressure field and enter the value on the numeric keypad and push Enter.
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VRI-iS is only available when VRI-iS has been con- figured in a Comm Port. After the control panel has been set up, the VRI-iS option can be enabled or disabled by doing the following: 8. Push Menu, Programs, and VRI for the VRI-iS screen.
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GPS antenna and the control panel, call your local Valley Dealer to diagnose the problem. • If the GPS in Tolerance light is Off (gray) and/ or the Present Position value is flashing, verify that the Length to GPS, Radius +, and Radius - values are correct on the GPS Setup screen.
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VRI-iS Diagnostics screen. See Figure 36-1. (b) Push the Configure Network button to dis- play the Configure VRI-iS Network screen. (c) When prompted to initiate VRI-iS network configuration, push the Yes button. (d) Wait for network configuration to complete. When configuration is complete the VRI-iS Network Configuration Complete screen will be displayed.
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32. Do the following to verify that each valve is work- ing: Use the sequence valves feature. See Figure 37-1. (a) Push Menu, Programs, and VRI to display the VRI-iS screen. See Figure 37-1. (b) Push the VRI-iS Diagnostics button. (c) Push the Sequence Valves button to test valve operation.
Setup ICON10 / ICON1 Flow Meter Setup • If a flow meter will be used in this application con- tinue with step 1. • If a flow meter will not be used in this application continue with step 6. To set the Flow Meter follow these steps: 1.
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Setup ICON10 / ICON1 (Continued) Set Max Pressure 6. Go to the Pump screen. See Figure 39-1. (a) Push Menu, Setup, Constants, Pump & Pressure, and Pump. (b) To change the High Pressure setting, select the High Pressure field and enter the value on the numeric keypad and push Enter.
VRI-iS is only available when VRI-iS has been con- figured in a Comm Port. After the control panel has been set up, the VRI-iS option can be enabled or disabled by doing the following: 8. Push Menu, Programs, VRI, and VRI-iS for the VRI-iS screen.
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GPS antenna and the control panel, call your local Valley dealer to diagnose the problem. • If the GPS in Tolerance light is Off (gray) and/ or the Present Position value is flashing, verify that the Length to GPS, Radius +, and Radius - values are correct on the GPS Setup screen.
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If not, check the connection to and from the valve. 28. Configure the valve network. See Figure 42-1. (a) Push Menu, Programs, VRI, and VRI-iS Diagnostics button to display the VRI-iS Diagnostics screen. See Figure 42-1.
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LRDU and verify that each valve turns off and on. (a) Push Menu, Programs, and VRI to display the VRI-iS screen. See Figure 43-1. (b) Push the VRI-iS Diagnostics button. (c) Push the Sequence Valves button to test valve operation.
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Field Install and Wiring Diagrams Contents VRI-iS Control Panel Components for ICON Field Install pn 9312722 ..............46 Slip Ring Field Install pn 9312418 ......................... 47 Valve Field Install pn 9312455 ........................48 PolySpan Valve Field Install pn 9313117 ...................... 49 Power Supply Tower Box Field Install pn 9312421 ..........................
Field Install and Wiring Diagrams VRI-iS Slip Ring Field Install pn 9312418 FROM RESOLVER INSUL-8 COLLECTOR RING AEROMOTIVE COLLECTOR RING #1 BLACK 4 POSITION TERM. BLOCK WIRE TIE HOLDER (2 REQ'D) #2 BLACK BLACK 4 POSITION TERM. BLOCK #3 BLACK WHITE #10 x 3/4 R.H.
Field Install and Wiring Diagrams VRI-iS PolySpan Valve Field Install pn 9313117 VRI-iS POLYSPAN VALVE ASSEMBLY WITH PSI SWITCH OPTION VRI-iS POLYSPAN VALVE ASSEMBLY 0211103-NIPPLE 3/4 X 2 PVC VRI-IS VALVE ASSEMBLY VRI-IS VALVE ASSEMBLY ONE OF THE FOLLOWING: ONE OF THE FOLLOWING:...
• ALWAYS DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR PERFORMING MAINTE- NANCE TO THE MACHINE. • INSTALLATION OF THIS KIT, INCLUDING TESTING AND TROUBLESHOOTING SHOULD BE PER- FORMED ONLY BY AN AUTHORIZED VALLEY DEALER. • ALWAYS REPLACE ANY GUARDS OR SHIELDS THAT ARE REMOVED FOR PERFORMING MAINTE- NANCE.
Troubleshooting System Faults The Variable Rate Irrigation and GPS related System Faults that can shut the machine down are shown below in Figure 56-1, along with a description, possible causes and corrective action. Shut Possible Cause System Fault Threshold Down Corrective Action GPS Com With GPS Position and Shutdown On Position...
Troubleshooting System Error Codes Listed below and on the next page are the VRI-iS and GPS related error codes. See Figures 57-1 and 58-1. Possible Causes Error Description Threshold Shut Down Corrective Actions VDC Communication Each time a command message is...
Troubleshooting System Error Codes (Continued) Valve Duty Cycles When the water pressure exceeds The machine water pres- Re-Synced Due to High the VRI Resync Pressure. sure is equal to the valve Pressure resync water pressure setting. The valve duty cycle is automatically resyncron- ized.
GPS-251 Com Board in GPS tower box, Example: GPS-251 Error Message IND-XXX Individual, typically VRI-iS valve IDs. This can be an individual ID or a range of IDs followed by the error message. Example: Individual ID, IND-033 Error Message - or - Range of IDs, 111-121 Error Message...
The duty cycles of all valves will start over. Valves will be staggered evenly within their managed zone. 1. Push Menu, Programs, and VRI to display the VRI-iS screen. 2. Push the VRI-iS Diagnostics button. See Figure 60-1. 3. Push the Resync Valves button to re-synchro- nize.
1. Push Menu, Programs, and VRI to display the VRI-iS screen. See Figure 61-1. 2. Push the VRI-iS Diagnostics button. 3. Select the Valve # field and set the valve number using the numeric keypad. 4. Push the Test Valve button to display the Test Valve screen.
Optional Pressure switch is installed on the valve assembly. 1. Push Menu, Programs, and VRI to display the VRI-iS screen. 2. Push the VRI-iS Diagnostics button. See Figure 62-1. 3. Push the Valve Errors button to display the Valve Errors screen.
ICON5 / ICONX View Prescription To display the duty cycle for each sprinkler zone at a specific position on the map. 1. Push Menu, Programs, and VRI for the VRI-iS screen. See Figure 63-1. NOTE • The displayed Cycle Time is calculated using a % Timer value of 100%.
• The Duty Cycle is entered in whole num- bers between 0 and 100. 5. Push the Save button to save the Managed Zone values or push Cancel to return to the VRI-iS screen without saving the values. To delete the Managed Zone, push Delete Managed Zone button.
Use Resync Valves to manually re-synchronize the duty cycle of all sprinkler banks. NOTE • The VRI-iS protocol must be enabled via RJ11 on the Comm Port screen. The duty cycles of all valves will start over. Valves will be staggered evenly within their managed zone. See Figure 65-1.
1. Push Menu, Programs, and VRI to display the VRI-iS screen. See Figure 66-1. 2. Push the VRI-iS Diagnostics button. 3. Select the Valve # field and set the valve number using the numeric keypad. 4. Push the Test Valve button to display the Test Valve screen.
On errors and off errors only occur if the Optional Pressure switch is installed on the valve assembly. 1. Push Menu, Programs, VRI, and VRI-iS Diag- nostics button. See Figure 67-1. 2. Push the Valve Errors button to display the Valve Errors screen.
View Prescription To display the duty cycle for each sprinkler in a spe- cific Managed Zone, follow these steps: 1. Push Menu, Programs, VRI, and VRI-iS for the VRI-iS screen. See Figure 68-1. NOTE • The displayed Cycle Time is calculated using a % Timer value of 100%.
ICON10 / ICON1 Edit Managed Zones Used to change the zone settings. 1. Push Menu, Programs, VRI, and VRI-iS to dis- play the VRI-iS screen. See Figure 69-1. 2. Select the Managed Zone field and enter the Managed Zone using the numeric keypad.
Troubleshooting Fuse Testing The din rail double fuse holder for VRI-iS in the con- trol panel and power supply tower box contains two time delay fuses rated at 1.25 Amp 600 volts AC. With power off open the fuse block to expose the fuses.
28800 Ida Street Valley, Nebraska 68064-0358 DRAWN DESIGN AUTHORIZE SOFTWARE: PTC THIRD ANGLE REF: 30326 08-08-14 NEW PART. JWB/MAM 10-01-14 0.750 1 of 1 DATE: SCALE: SHEET: REV. ECN NO. ECN DATE DESCRIPTION 03E3619 ELC MS VRI-iS 3/4" BRASS VALVE ASSM PART NAME: PART NO.:...
Troubleshooting Theory of Operation GPS Position GPS Position requires two power line carrier (PLC) boards and a GPS antenna on the end of the machine. In a typical installation there would be one PLC board in the main control panel powered by 12 VDC and a GPS tower box on the end of the machine that houses a PLC board, 12 VDC power supply and GPS antenna.
Troubleshooting GPS Receiver Accuracy Accuracy of the GPS receiver is dependent on the positioning service available for the machine location. Listed below are the positioning services that the GPS receivers recognize. • GPS Standard Positioning Service (SPS) Available any where in the world. - Position Accuracy Garmin: <...
Troubleshooting GPS Antenna Test To test the GPS Antenna do the following: 1. At the control panel, turn the control panel dis- connect to on. 2. Turn on Service Mode by pushing Menu, Sys- tem, Diagnostics, Service Mode, and then checking the Service Mode checkbox.
Troubleshooting Use Edit to Setup Control Panel for VRI-iS / GPS Position ICON5 / ICONX Control Panel Setup-Edit Method To Setup VRI-iS / GPS pivot position, do the follow- NOTE ing: • Latitude and Longitude positions displayed • Obtain the last tower speed and pivot length infor-...
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Troubleshooting Use Edit to Setup Control Panel for VRI-iS / GPS Position (Continued) ICON5 / ICONX Control Panel Setup-Edit Method (Continued) 12. Go to the GPS Setup screen. Push Menu, Setup, Constants, Position, and GPS Setup to display the GPS Setup screen.
Troubleshooting Use Edit to Setup Control Panel for VRI-iS / GPS Position ICON10 / ICON1 Control Panel Setup-Edit Method To Setup VRI-iS / GPS pivot position, do the following: NOTE • Obtain the last tower speed and pivot length infor- mation from the VChart report for this machine or •...
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Troubleshooting Use Edit to Setup Control Panel for VRI-iS / GPS Position ICON10 / ICON1 Control Panel Setup-Edit Method 2. Go to the GPS Setup screen. (a) Push Menu, Setup, Constants, Position, and GPS Setup to display the GPS Setup screen.
Troubleshooting GPS Angular Conversion Table Use the GPS Angular Conversion table to convert the GPS angular degrees from minutes and seconds to decimal degrees when manually setting up the GPS coordinates in the Pro2 control panel. See Figure 80-1. Minutes and Seconds into Decimals of a Degree (Based on 1 second = 0.00027778 degrees) Minutes into Decimals of a Degree Seconds into Decimals of a Degree...
Estimated Drive Unit Travel Speed Feet/Minute (60 Hz)** Tire Size 14.9 X 24 14.9 X 16.9 X 18.4 X 11.2 X 38 12.4R X 38 Valley Motor 10R X 22.5 11.2 X 24 11R X 22.5 11R X 24.5 Non Directional 24*** 24*** 26*** or Non Directional...
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Parts Valve VRI-iS with 10 Ft Cable Item Part No. Description 03E4486 VRI-iS 3/4 In Brass Valve With 10 Ft Cable ............1 † • 03E4489 VRI-iS 10 Ft Cable .................... 1 † • 03E4498 VRI-iS 3/4 In Brass Valve With Solenoid ............1 †...
Parts Valve VRI-iS with 14 Ft Cable Item Part No. Description 03E4487 VRI-iS 3/4 in Brass Valve with 14 Ft Cable ............1 † • 03E4491 VRI-iS 14 Ft Cable .................... 1 † • 03E4498 VRI-iS 3/4 In Brass Valve With Solenoid ............1 †...
VRI-iS PolySpan Valve Assembly Item Part No. Description † 0000M36 Package PolySpan VRI-iS Valve Hardware ............1 • 0211104 Nipple MS 3/4 X 4 PVC Plastic ................. 1 • 0241075 Fit ES 3/4 X 90 PVC ..................2 • 0271077 Hose IT 3/4 In MNPT X 3/4 In Hose Barb ............
SYSTEM GROUND DRAIN • Denotes item is included in the preceding assembly Item Part No. Description 0000K33 Package VRI-iS 10 Ft Cable with Adapter ............1 28800 Ida Street Valley, Nebraska 68064-0358 DRAWN DESIGN AUTHORIZE SOFTWARE: PTC THIRD ANGLE REF: •...
Kit VRI-iS Mini Slip Ring Assembly (See page 98) ........... 1 † • KA02230 Kit VRI-iS Panel and GPS Hardware for ICON (See page 100) ......1 † • KA09936 Kit Site Specific Tower Box Drive Unit Mount (See page 84) ......1 •...
DETAIL DETAIL FROM RESOLVER AEROMOTIVE COLLECTOR RING #1 BLACK #2 BLACK BLACK #3 BLACK WHITE BLK,RED,GRN YEL,ORG,BRO TO FIRST VALVE TERMINAL BLOCK DETAIL Optional wiring when running light is present at collector ring To Running Light To First VRI-iS Valve...
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VRI-IS Slip Ring Wiring Field Install ..............1 • 9361174 Bracket, Resolver Mount ................... 3 03E4492 VRI-iS 50 Ft Cable (from kit KA02230, not included in kit KA1874) ....1 • Denotes item is included in the preceding assembly † Not illustrated...
FOR CLARITY WIRE NUT Item Part No. Description DETAIL B KA02230 Kit VRI-iS Panel and GPS Hardware for ICON ..........1 WHT/BRO BARE • 03E3131 Cable RJ12 12 In ....................1 • 03E4488 VRI-iS Waterproof Cable Adapter ..............1 RESOLVER CABLE TO MINI SLIP RING •...
TYPE: KLDR OR FNQ-R OR EQUAL Item Part No. Description 9312428 Assm VRI-iS Panel Install.................. 1 • 0178009 Screwdriver 2.0 MM-2.5 MM Blade ..............1 • 03E0046 Holder Self-Adhesive Wire Tie .75 In ..............2 • 03E1605 Cable Tie 5.50 Long Plastic Tie ................. 5 •...
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