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This Booklet Includes:
Prefabrication Instructions
Job Site Installation
Password Protected Drive Programming
Parts List
Prefabrication Instructions
1. Begin door prefabrication by following Sections I through V in the 8600EZ SINGLE DOORWARE SYSTEM PREFABRICATION
INSTRUCTIONS (IS-8600EZ-14A), except do not install Door Stop (38) at door open end of header as instructed in Section
III-D. The open end Door Stop will be installed in a later step.
2. Mounting Motor and Idler. Using Fig. 1 determine where motor and idler are to be mounted and mark their positions. Place
motor mounting bracket on header in marked position,center-punch holes, drill for 3/8" bolts. Carriage bolts inserted from the
back of header with nuts are recommended. Attach motor onto bracket using supplied bolts (40 in. lbs. MAX), washers and fasten
securely. Install sprocket onto shaft. DO NOT HAMMER ON SHAFT! Attach motor bracket(with motor) to header. Place idler
mount on opposite end of header from motor and above rail as shown in Fig. 1, center-punch holes, drill for 1/4" bolts and
fasten securely.
3. Single Door. Mount door stops (2 required). Using Fig. 1 determine stop locations and mark positions as shown. S = 2 x door
opening plus 14". Install with 3/8" fasteners. (Additional stops may be mounted near bottom of door is desired).
Fig. 1
7
1/4
9 1/4
37
IDLER
MOUNT
4 ½
© 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19
RAIL
LEFT HAND OPENING DOOR
"S"
7
1 5/8
9 1/4
RIGHT HAND OPENING DOOR
6 ½
DOOR OPENING
INSTALLATION INSTRUCTIONS
Single Doors and Bi-Parting Doors
1
11
16
17
1 5/8
6-1/2
DOOR OPENING
"S"
kasonind.com | 1.800.935.2766 | PAGE 1
8600EZ Power Drive
Part Number: 8600*
80
7
MOTOR
WITH MOUNT
4 ½
7
1/4

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Summary of Contents for Kason 8600EZ

  • Page 1 1. Begin door prefabrication by following Sections I through V in the 8600EZ SINGLE DOORWARE SYSTEM PREFABRICATION INSTRUCTIONS (IS-8600EZ-14A), except do not install Door Stop (38) at door open end of header as instructed in Section III-D. The open end Door Stop will be installed in a later step.
  • Page 2 Fig. 3 and Fig. 4. Note: Washers and cotter pin securing roller should face outward. Slide spring onto carriage bolt. Add flat washer and start elastic hex locknut onto thread, but do not tighten at this time. Fig. 3 Fig. 4 kasonind.com | 1.800.935.2766 | PAGE 2 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 3 See page 4 for reference Drawing with safety switch Sold in 18600EZ0010 EZ Power Hardware Kit, single door and 18600EZ001 1 EZ Power Hardware Kit, Bi-Parting doors Fig. 7 Fig. 8-A Fig. 8-B kasonind.com | 1.800.935.2766 | PAGE 3 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 4 NEC rated control wire. Secure wire to door and wall as needed, and include slack loop for door. Fig. 10 kasonind.com | 1.800.935.2766 | PAGE 4 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 5 Insert cable stud through hole so that square of stud can be held with a wrench, ad tighten lock nut so stud just protrudes as shown in Fig. 14, (STEP 5). Fig. 13 Fig. 14 kasonind.com | 1.800.935.2766 | PAGE 5 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 6 10. Adjusting length of chain for single doors. Measure DIM Q as shown in Fig. 16. Calculate formula below to find chain length for single door systems. Fig. 16 kasonind.com | 1.800.935.2766 | PAGE 6 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 7 Locate trolleys at these marks. Measure DIM Q_________; DIM R ______; DIM S ______ and DIM T _____as shown in Fig. 17. Calculate formula below to find chain length. P= __________ (F- 5 1/4”) Trolley in closed door position using KASON Safety Edge.** _________ (F- 5 1/2”) Trolley in closed door position using KASON Bulb Gasket. ** FIRST CHAIN LENGTH = R + Q + 2 1/4’...
  • Page 8 Tension chain by tightening nut on carriage bolt until spring is compressed so that the space between coils is equal to the width of a penny. Fig. 18 kasonind.com | 1.800.935.2766 | PAGE 8 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 9 The trolley’s travel limits will be adjusted later in Section III of the instructions during Drive Programming and Setup. j. When in closed position, all wheels of both trolleys should be on lower position of ramp. Fig. 19 kasonind.com | 1.800.935.2766 | PAGE 9 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 10 Doors must be engaged with chains prior to power drive operation. Install all safety stickers shown in Fig. 21 and Fig. 22. Failure to engage chain could result in damage to the power system. Fig. 21 kasonind.com | 1.800.935.2766 | PAGE 10 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 11 Single Doors and Bi-Parting Doors Part Number: 8600* Job Site Installation Step 1. Begin job site installation by following instruction sheet “Installation Instructions - 8600EZ Single Door System” (IS- 8600EZ-14B). ! CAUTION! Only qualified personnel should wire the motor unit and its remote accessories. Adhere to all local electrical codes when installing this unit.
  • Page 12 AC voltage matching worksite voltage supply. Unit is factory wired to 115VAC. Step 3. Wire AC Input. Ground. Step 4. Wire AC Input. Line 1 (L1) and Line 2 (L2). kasonind.com | 1.800.935.2766 | PAGE 12 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 13 Single Doors and Bi-Parting Doors Part Number: 8600* Step 5. Select fuse for desired voltage: Refer to fuse chart Fig. 24. Kason fuses may be ordered at the same time as the 8600EZ Power Drive, as long as the voltage is known.
  • Page 14 Single Doors and Bi-Parting Doors Part Number: 8600* Step 8. Connect Accessories. Kason has provided a 3 button station with the controller cover. Refer to Fig. 26 for control hookup of additional accessories that may be required. See page 4 kasonind.com | 1.800.935.2766 | PAGE 14...
  • Page 15 F. Press the “Up” button to change value from 0 to 1 or the “Down” button to change value from 1 to 0. G. Press the “Enter” button to save this value. i. Power down the system and repeat Step 10. kasonind.com | 1.800.935.2766 | PAGE 15 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...
  • Page 16 Password Protected Drive Programming The 8600Ez comes pre-programmed with all the parameters assigned. User adjustments have been minimized to make installation simpler. Some parameters, if needed to be adjusted, may be done through technical sales support. Contact your local sales rep for more information.
  • Page 17 Lock Nut No.8 2008816C1 10000 Screw No.8-32x1/2 Self Tapping 2002716F1 10500 Chain Label 18600EZ93201 17 Single Button-’Man Door’ 18600000278 Control Box CONSULT FACTORY Photo Eye 18600000510 kasonind.com | 1.800.935.2766 | PAGE 17 © 2019 Kason Industries, Inc. IS-8600EZ-200 Rev 6 03/19...