DIY BBQ Angela 'L' Island Instruction Manual

Module assembly

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Angela 'L' Island Module assembly

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Summary of Contents for DIY BBQ Angela 'L' Island

Page 1 Easy-to-Follow Instruction Manual Angela ‘L’ Island Module assembly...
Page 2 Copyright Notice This instruction manual is protected under Copyright Law of the United States of America. This copy of the instruction manual is for the sole use of the original purchaser. A license to use the information contained herein is granted to the original purchaser by the author.
Page 3 Contents Required Tools 68-Inch Quick Panel Module Assembly (x2) 90 Corner Quick Panel Module Assembly For Grill, Doors & Side Burner Cutout Kit Assembly Slide-In & Drop: 17 Double Doors: 26 Drop-In Only: 29 For Refrigerator & Sink Cutout Kit Assembly Slide-In Only: 35 Drop-In Only: 39 Angela ‘L’...
Page 4 Required Tools for Assembly Tape Measure Marker Cordless Drill Vise Clamps Carpenter Square Cutoff Wheel Additional Tools Spring Clamps Aviation Snips Pick Hammer Magnetic Level Rafter Square Professional Tips Proper Safety equipment is extremely important. Always wear safety glasses and gloves when assembling your modules. Using proper tools will make the project much easier to do and will help you obtain a properly built project.
Page 5 68-inch Quick Panel Assembly (x2)
Page 6 What’s in the box Front Wall (x2) Cross Channel (CC) (x4) Back Wall (x2) Screws Check List 2 Complete Front Walls 2 Complete Back Walls 4 Complete Cross Channel (CC) Walls 5 Front Wall Studs (These will be packaged/taped inside the Front Wall tracks as seen above). 24 Self-Tapping Screws...
Page 7 Module Assembly Step Remove the studs from the front wall and set them aside in a safe place. Step Slide the left Cross Channel (CC) wall so that it aligns perpendicular to the edge of the left side of the back wall.
Page 8 Step Attach the CC wall to the back Perimeter wall by drilling at least three (3) screws through the pre-drilled web holes found on the inner side of the CC wall. Note: The web holes located on the outer studs of the CC walls align with the pre-drilled holes in the perimeter wall. Use the center web hole in each row to drill the perimeter wall to the CC wall.
Page 9 Step Place the front Perimeter wall in place and drill screws through the web holes (as seen in step 3) to attach the front wall to both CC walls. Drill Inside Wall Stud Drill Inside Wall Stud Step You should now have a complete module. You may lay the front wall studs to the side for now or place them into the front wall (see inset) for safe keeping until you know the dimensions and placement of your cutouts.
Page 10 90-Corner Quick Panel Assembly...
Page 11 What’s in the box Cross Channel Walls Perimeter Walls Screws Check List 2 Cross Channel Walls 2 Perimeter Walls Self-Tapping Screws (Minimum amount needed for assembly: up to 20)
Page 12 Module Assembly Step Slide one Cross Channel (CC) wall so that it aligns perpendicular to the inside edge of the left Perimeter wall to form the left and back sides of the module. Step Attach the back Cross Channel wall to the left Perimeter wall by drilling at least three (3) screws inside the stud of the CC wall.
Page 13 Step Step Repeat steps 2 and 3 to attach the Place the front Cross Channel wall back Cross Channel wall to the in between the right and left Perim- right Perimeter wall. Make sure the eter walls and drill screws (as seen right wall is on the outside of the in step 3) to attach the front wall to back wall.
Page 14 Cutouts for Grill, Doors & Side Burner...
Page 15 What’s in the box Slide-In and Drop Cutout (Pages 17 - 25) Short Catch Tracks Long Catch Track Precut Appliance Tracks Countertop Studs Screws Check List 1 Long Catch Track 2 Precut Appliance Tracks 2 Short Catch Tracks Self-Tapping Screws (Amount needed for Assembly: up to 26) 2 Countertop Studs Double Door Cutout (Pages 26 - 28) Precut Appliance Tracks...
Page 16 What’s in the box Drop-In Only Cutout (Pages 29 - 32) Precut Appliance Tracks Short Catch Tracks Screws Countertop Studs Check List 4 Short Catch Tracks 2 Precut Appliance Tracks 2 Countertop Studs 20 Self-Tapping Screws PLEASE READ - IMPORTANT The following cutout instructions (pages 17 - 32) for the Grill, Side Burner and Double Doors are just one configuration.
Page 17 Slide-In & Drop Cutout (Grill) Step Clamp the Long Catch Track to the back Perimeter Wall of your module with Vice Clamps about where you would like to place your appliance. (Make sure to leave enough room for the Side Burner cutout (page 29)). Make sure that the top of the Long Catch Track is flush with the top of the Perimeter Track.
Page 18 Step Step Slide one of the Countertop Studs Drill screws into both sides of the into one of the Short Catch Tracks. Short Catch Track to secure it to Make sure the corners are flush on the Countertop Stud. the far right side. Make Flush Step Step...
Page 19 Step Slide the open end of the L-Shaped Countertop Studs built in steps 3 through 6 into the Long Catch Track and then clamp the Short Catch Tracks to the top track of the front Perimeter Wall of your module. Make sure the tops of the Short Catch Tracks are flush with the top of the Perimeter Wall Track.
Page 20 Step Measure the distance of the Appliance Track from the front Perimeter Wall Track of your module to make sure it matches the length of the appliance that will be placed within this area. If the size is incorrect, slide the Appliance Track forward or back along the Countertop Studs until the size between the Appliance Track and the Perimeter Wall Track matches the length of the appliance.
Page 21 Step Remove the clamps and drill one screw into the center of both Short Catch Tracks. Make sure to keep the top of the Short Catch Tracks flush with the top Track of the Module. Step Use the carpenter square to draw lines on the front Perimeter Wall Track of your module so that when cut, the edges of the Perimeter Wall Track will be flush with the edges of your Countertop Studs.
Page 22 Step Cut the front Perimeter Wall Track of your module where marked. Make sure the cuts are flush with the Counter- top Studs. Note: It is much easier to cut these tracks with a cutoff wheel, however, if you are not comfortable with using the cutoff wheel, aviation snips will work as well.
Page 23 Step Use two of the Perimeter Wall Studs from your module kit and place them flush against the cuts that were made in steps 13 and 14. Make sure that the smooth side of the studs face inward, toward the appliance. Note: Before moving onto the next step, it is a good idea to make certain that the Perimeter Wall Studs are at a ninety degree angle to the bottom Perimeter Wall Track.
Page 24 Step Place the second Appliance Track between the Perimeter Wall Studs by inserting it at an angle and then sliding it into position. Make sure that the smooth side of the Appliance Track is facing up, toward the appliance. Smooth side toward the appliance Slide Up...
Page 25 Step Drill screws into both sides of the Appliance Track (for a total of four (4) screws). Step You should now have a complete Slide-In and Drop Cutout.
Page 26 Double Doors Cutout Step Place the first Appliance Track in-between the Front wall studs near the bottom of the Appliance Track used for the Slide-In and Drop Cutout by inserting it at an angle and then sliding it into position to align parrallel with the above Appliance Track.
Page 27 Step Measure the distance between the Appliance Tracks to make sure it matches the height of the door/drawers that will be placed within this area. If the size is incorrect, slide one or both of the Appliance Tracks up or down along the Perimeter Wall Studs until the size between the Appliance Tracks matches the height of the door/drawer.
Page 28 Step You should now have a complete Cutout for your Double Doors.
Page 29 Drop In Cutout (Side Burner) Step Clamp the Short Catch Tracks to the back and front Perimeter Wall Tracks of your module with Vice Clamps about where you would like to place your appliance. Make sure that the top of the Short Catch Tracks is flush with the top of the Perimeter Wall Tracks.
Page 30 Step Place the precut Appliance Tracks in-between the Countertop Studs, one near the back of the module, one near the front. Make sure that the smooth side of the Appliance Tracks face inward, toward the appliance. Note: The Appliance Tracks have been precut to fit the width of the appliance. To best position the appliance, place one side of the Appliance Track flush against the first Countertop Stud, then readjust the second Countertop Stud to rest flush against the other end of the Appliance Track.
Page 31 Professional Tip - Drill Screws Into Metal Step Drill Screws onto each side of both Appliance Tracks (for Though the screws you’ll use to assemble your cutouts are self-tapping, it can still be difficult to a total of eight (8) screws) to secure the Appliance Tracks drill without a guide.
Page 32 Professional Tip - Placement of Screws Step Drill Screws into the center of each of the Short Catch Tracks (for a If your catch tracks are near a Perim- total of four (4) screws) to secure the Short Catch Tracks to the Perime- eter Wall Stud, avoid drilling a screw into the screws already placed in your ter Wall Tracks of your module.
Page 33 Cutouts for Refrigerator & Sink...
Page 34 What’s in the box Slide-In Only Cutout (See Pages 35 - 38) Precut Appliance Track Screws Check List 1 Precut Appliance Track 12 Self-Tapping Screws Drop-In Only Cutout (Pages 39 - 42) Precut Appliance Tracks Short Catch Tracks Screws Countertop Studs Check List 4 Short Catch Tracks 2 Precut Appliance Tracks...
Page 35 Slide-In Only Cutout (Refrigerator) Step Use two of the Perimeter Wall Studs from your module kit and place them about where you would like the appli- ance to sit. Make sure that the smooth side of the studs face inward, toward the appliance. Note: Before moving onto the next step, it is a good idea to make certain that the Perimeter Wall Studs are at a ninety degree angle to the of the Perimeter Wall Track.
Page 36 Professional Tip - Drill Screws Into Metal Step Drill Screws onto each side of both Perimeter Wall Studs Though the screws you’ll use to assemble your cutouts are self-tapping, it can still be difficult to (for a total of eight (8) screws) to secure the studs to the drill without a guide.
Page 37 Step Drill Screws onto each side of the Appliance Track (For a total of four (4) screws) to secure the Appliance Track to the Perimeter Wall Studs. Step Use the carpenter square to draw lines on the Perimeter Wall Track of your module so that when cut, the edges of the Perimeter Wall Track will be flush with the edges of your Perimeter Wall Studs.
Page 38 Step Cut the Perimeter Wall Track of your module where it’s marked on both sides. Make sure the cuts are flush with the Perimeter Wall Studs. Note: It is much easier to cut these tracks with a cutoff wheel, however, if you are not comfortable with using the cutoff wheel, Aviation snips will work as well.
Page 39 Drop-In Only Cutout (Sink) Step Clamp the Short Catch Tracks to the back and front Perimeter Wall Tracks of your module with Vice Clamps about where you would like to place your appliance. Make sure that the top of the Short Catch Tracks is flush with the top of the Perimeter Wall Tracks.
Page 40 Step Place the precut Appliance Tracks in-between the Countertop Studs, one near the back of the module, one near the front. Make sure that the smooth side of the Appliance Tracks face inward, toward the appliance. Note: The Appliance Tracks have been precut to fit the width of the appliance. To best position the appliance, place one side of the Appliance Track flush against the first Countertop Stud, then readjust the second Countertop Stud to rest flush against the other end of the Appliance Track.
Page 41 Professional Tip - Drill Screws Into Metal Step Drill Screws onto each side of both Appliance Tracks (for Though the screws you’ll use to assemble your cutouts are self-tapping, it can still be difficult to a total of eight (8) screws) to secure the Appliance Tracks drill without a guide.
Page 42 Professional Tip - Placement of Screws Step Drill Screws into the center of each of the Short Catch Tracks (for a If your catch tracks are near a Perim- total of four (4) screws) to secure the Short Catch Tracks to the Perime- eter Wall Stud, avoid drilling a screw into the screws already placed in your ter Wall Tracks of your module.
Page 43 Full Angela ‘L’ Island Assembly...
Page 44 Step Make sure you have all of your assembled pieces. Left 68” Module Right 68” Module 90 Corner Module Step Slide the 90-Corner Module so that it aligns perpendicular to the edge of the left side of the left 68-Inch Module. The 90 Corner Module will be completely flush with both the front and back walls of the 68-Inch Module.
Page 45 Step Attach the 68-Inch Module by drilling at least six (6) screws through the pre-drilled web holes through the large holes on the inner side of the 68-Inch Module. Note: The web holes located on the outer studs of the CC walls align with the pre-drilled holes in the perimeter wall. Use the center web hole in each row to drill the perimeter wall to the CC wall.
Page 46 Step Attach the right 68-Inch Module to the 90 Corner Module by drilling at least six (6) screws through the pre-drilled web holes through the large holes on the inner side of the 68-Inch Module. Note: The web holes located on the outer studs of the CC walls align with the pre-drilled holes in the perimeter wall. Use the center web hole in each row to drill the perimeter wall to the CC wall.
Page 47 Cutting Long Catch Tracks Step Measure the length of the Long Catch Track to the length of the Perimeter Wall Track of your module and mark the Stud. When measuring the length of the Perimeter Wall Track of your module, make sure to measure between the inner sides of the Cross Channel Tracks.