Chicago Electric 03633 Assembly And Operating Instructions Manual
Chicago Electric 03633 Assembly And Operating Instructions Manual

Chicago Electric 03633 Assembly And Operating Instructions Manual

Electric winch 9,000 lb. capacity

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Brought to You by Augusta Flint
ELECTRIC WINCH
9,000 LB. CAPACITY
Model 03633
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http//www.harborfreight.com
©
®
Copyright
2003 by Harbor Freight Tools
. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
REV 09/05

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Summary of Contents for Chicago Electric 03633

  • Page 1 Brought to You by Augusta Flint ELECTRIC WINCH 9,000 LB. CAPACITY Model 03633 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements, actual product may differ slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http//www.harborfreight.com ©...
  • Page 2: Product Specifications

    Brought to You by Augusta Flint PRODUCT SPECIFICATIONS l l u y t i n i l , c i l l o , ' 0 , " " 0 " 5 SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and as- sembly diagram.
  • Page 3 Brought to You by Augusta Flint DRESS SAFELY. Do not wear loose clothing or jewelry, as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows.
  • Page 4: Specific Product Warnings And Precautions

    Brought to You by Augusta Flint SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS DO NOT EXCEED THE MAXIMUM RATED LOAD CAPACITY FOR THE WINCH; (9,000 LBS. ROLLING). Overloading the Winch could cause serious personal injury and/or property damage. THE WINCH IS DESIGNED FOR INTERMITTENT USE ONLY. Do not use the Winch in a constant duty application.
  • Page 5 Brought to You by Augusta Flint THE WINCH IS DESIGNED FOR MOUNTING ON SQUARE OR RECTANGU- LAR SURFACES ONLY. Do not attempt to mount the Winch on a rounded surface. THE WINCH IS NOT DESIGNED TO ACCOMMODATE ROPES OR FIBER- GLASS STRAPS.
  • Page 6 Brought to You by Augusta Flint Select a mounting site on the bed of a truck, trailer, or other suitable location. WARNING: This Winch can generate 9,000 pounds pulling force. Make sure the location selected can withstand this much force. It may be required to use steel reinforcement plates (not included), and/or to weld on additional bracing (not included), depending on the desired mounting location.
  • Page 7 Brought to You by Augusta Flint OPERATING INSTRUCTIONS To Estimate Pulling Capacity: On flat, smooth ground the Winch has a pulling capacity of 9,000 pounds. NOTE: The Winch’s pulling capacity is reduced as inclines increase. For ex- ample, pulling capacity is reduced from 9,000 pounds on flat ground to approxi- mately 1,600 pounds on a 45°...
  • Page 8: Inspection, Maintenance, And Cleaning

    Brought to You by Augusta Flint Pull out the Cable (36) to the desired length, using the “Power Out” feature located on the Switch Assembly (35). Always leave at least four turns of Cable on the Drum (31) to prevent pulling the Cable completely out of the Winch. (See Figure A.) Hook onto the object using a pulling point, tow strap, or chain (all not included).
  • Page 9: Winch Parts List

    Brought to You by Augusta Flint Solenoid Bracket Installation Instruction Support Bracket To attach the Solenoid Bracket supplied. Remove the 2 Capscrews (12) and the 2 Retaining Nuts (13) from the Motor End Bearing Assy., then aligning the solenoid Bracket with the 2 tie bar mounting holes.
  • Page 10 Brought to You by Augusta Flint WINCH ASSEMBLY DIAGRAM SKU 3633 For technical questions, please call 1-800-444-3353. Page 10...
  • Page 11: Solenoid Assembly Parts List

    Brought to You by Augusta Flint SOLENOID ASSEMBLY PARTS LIST Part # Description Qty. Part # Description Qty. Wire Assy. (Black, 10 Ga. x 3 Lg.) Cover - Female Wire Assy. (Black, 10 Ga. x 6 Lg.) Lock Washer Wire Assy. (Black, 10 Ga. x 1-1/2 Cover - Solenoid Strap - Copper Connector –...

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