Page 1 Regal Intensive Care Unit Controlled Environment Temperature Controlled Air Flow Filtered, Re-circulated Oxygen Supply Built-in Heating/Cooling Systems New Model Number: 12019-01-NGFREP SSCI Wheeling, IL 800 323 7366 Form No. 702718 Rev. A 03/05...
Page 2 WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. © Copyright 2005 by Suburban Surgical Co., Inc. All rights reserved. No part of this document may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system without written permission.
Page 3: Table Of Contents
Table of Contents Chapter 1 - General Information ...1 Introduction ... 1 About this Manual... 1 Information and Safety Notices ... 2 Notes ... 2 CAUTIONS ... 2 WARNINGS ... 2 Models ... 2 Accessories ... 3 Safety ... 3 Oxygen Warnings ...
Page 4 Table of Contents 13 - Oxygen On/Off Rocker Switch & System Light ... 15 14 - Alarm On/Off Rocker Switch & System Light ... 15 15 - Heat On/Off Rocker Switch & System Light ... 16 16 - Cooling On/Off Rocker Switch & System Light ... 16 17, 18 - Left &...
Page 5 Chapter 3 - Installation & Setup ...33 Unpacking and Inspection ... 33 Parts Included ... 33 Installation and Setup ... 34 Overview ... 34 Installation Requirements ... 34 Electrical Requirements ... 34 Oxygen Requirements ... 34 Assembling and Placing the Base ... 34 Mounting the Intensive Care Unit ...
Page 6 Table of Contents Controlling Oxygen Pressure ... 56 Controlling Oxygen Flow Rate ... 56 Accessing the Electronics Compartment ... 57 Accessing the Filter/Fans Compartment ... 58 Setting the Alarm Time Delay Relay ... 59 Changing the Digital Readout Between F° and C° ... 59 Re-setting the Circuit Breakers ...
Page 7 Latch Connector Holder ... 78 Tool Required ... 78 Removal ... 78 Installation ... 78 Latch Connector ... 79 Tool Required ... 79 Removal ... 79 Installation ... 79 Latch Bracket ... 80 Tool Required ... 80 Procedure ... 80 Divider Panel ...
Page 8 Table of Contents Circuit Breaker ... 98 Tool Required ... 98 Removal ... 98 Installation ... 98 On/Off Rocker Switch (Main, Alarm, Oxygen, Cooling & Heat) ... 99 Tool and Supplies Required ... 99 Removal ... 99 Installation ... 100 On/Off Button (Floor Temperature, Left &...
Page 9 Oxygen Flow Meter ... 120 Tools and Supplies Required ... 120 Removal ... 120 Dis-Assembly ... 121 Re-assembly ... 122 Installation ... 122 Fan, Ventilating (Electronics Compartment) ... 123 Tools and Supplies Required ... 123 Removal ... 123 Installation ... 123 Alarm Time Delay Relay ...
Page 10 Table of Contents Chapter 6 - Troubleshooting ...137 General ... 137 Returning the Intensive Care Unit for Repairs ... 138 RMA Numbers ... 138 Packing and Shipment ... 138 Safety Reminder ... 138 The ICU will not turn on..139 Circuit breakers keep tripping.
Page 11 SECTION 11 - TOXICOLOGICAL INFORMATION ... A-4 SECTION 12 - ECOLOGICAL INFORMATION ... A-5 SECTION 13 - DISPOSAL CONSIDERATIONS ... A-5 SECTION 14 - TRANSPORT INFORMATION ... A-5 SECTION 15 - REGULATORY INFORMATION ... A-5 SECTION 16 - OTHER INFORMATION ... A-5 MSDS No.
Page 12 Table of Contents Notes: SSCI - Suburban Surgical Company, Inc.
Page 13: Chapter 1 - General Information
Chapter 1 - General Information Introduction About this Manual Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit SSCI’s Regal Intensive Care Unit has been uniquely engineered to provide a temperature and oxygen controlled environment for your most seriously ill patients.
Page 14: Information And Safety Notices
Chapter 1 - General Information Information and Safety Notices Notes CAUTIONS WARNINGS Models Throughout this manual you will find text under the headings Note, CAUTION:, and WARNING:. Under the Note: headings, you will be given additional information pertinent to the subject discussed in that paragraph or step. Example: Turn the Temperature Set Knob to 60°...
Page 15: Accessories
Accessories Figure 1. Stainless Steel Mobile Base Safety Oxygen Warnings Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The following accessories increase the operating convenience of your Regal Intensive Care Unit. Find descriptions, pictures, and information on SSCI products and accessories in our current catalog, or on our website at www.suburbansurgical.com.
Page 16: Electrical Warning
Chapter 1 - General Information CAUTION: Before working on the electrical system, Electrical Warning make sure the unit is Off and the electric power cord un-plugged. Sodalime Warnings CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact.
Page 17: Care And Cleaning Of Stainless Steel
Care and Cleaning of Stainless Steel Introduction Cleaning and Cleansers Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit For complete information, refer to the Material Safety Data Sheet (MSDS GTRN-0006) included in the Appendix to this manual. Stainless steel is steel alloyed with chromium to make it highly resistant to stain, rust, and corrosion.
Page 18: Deodorizing Agents, Disinfectants, And Sanitizers
Chapter 1 - General Information Deodorizing Agents, Disinfectants, and Sanitizers Effect on Warranty Cleaning Requirements The large selection of brands and combinations of chemicals available for deodorizing, disinfecting, and sanitizing is staggering. Select one or more agents for use in your facility only after weighing all the benefits claimed by each product.
Page 19: Ssci Contact Information
SSCI Contact Information Warranty Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit SSCI Customer Service can be contacted via mail, telephone, or fax. The department is available from 8:30am to 5:00pm, Central Time, Monday through Friday. Closed holidays. Address: Suburban Surgical Co., Inc.
Page 20 Chapter 1 - General Information Notes: SSCI - Suburban Surgical Company, Inc.
Page 21: Chapter 2 - Description Of Components
Chapter 2 - Description of Components WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. Before servicing or performing maintenance on this equipment, make sure the oxygen supply is turned off at the source.
Page 22: Intensive Care Unit, Front
Chapter 2 - Description of Components Intensive Care Unit, Front (Figure 3) 1 - IV Access Ports IV Access Ports Figure 4. IV Access Ports (Left Side) 2 - Removable Divider Panels Four IV access ports (Figures 3 and 4), two for each half-compart- ment, are provided to allow you to change the IV supply without opening the compartment or disturbing the animal.
Page 23: Door Latches
3 - Door Latches Locking Cam Latch Connector Also, refer to Figure 6. Door Latches Figure 7. Full-size Animal Compartment 4 - Animal Compartment(s) Form No. 702718 Rev. A March, 2005 Each Intensive Care Unit door is held closed by a latch connector and one top and one bottom latch (Figure 6).
Page 24: Doors
Chapter 2 - Description of Components 5 - Doors The full-size compartment has double-doors without a center post which would impede movement of an animal into and out of the compartment. With a divider panel in place, each half-compartment is served by its own door.
Page 25: Electronics Compartment, External
Electronics Compartment, External (Figure 11) 24 - Circuit Breakers 23 - Oxygen Flow Meter & Solenoid Valve 22 - Oxygen Flow Adjustment Knob 21 - Audible Alarm 20 - Temperature Set Dial 19 - Panel Access Knob 18 - Right Floor Temperature Controls Figure 11.
Page 26: 10 - Calibration Knob
Chapter 2 - Description of Components 10 - Calibration Knob Black Calibration Red Set-point Needle Set-point Adjustment Knob Figure 12. Oxygen Concentration Meter and Controls 11 - Set-point Adjustment Knob 12 - Main On/Off Rocker Switch The calibration knob (Figures 11 and 12) permits you to calibrate the black calibration needle in the oxygen concentration meter to a setting of 20.5% (the percentage of oxygen in atmospheric air) when you first start up the Intensive Care Unit.
Page 27: Oxygen On/Off Rocker Switch & System Light
On/Off Switch Figure 14. Oxygen On/Off Switch and System Light 13 - Oxygen On/Off Rocker Switch & System Light 14 - Alarm On/Off Rocker Switch & System Light Form No. 702718 Rev. A March, 2005 System Light Figure 15. Alarm On/Off Switch and System Light The oxygen on/off switch (Figures 11 and 14) controls the flow of oxygen.
Page 28: Heat On/Off Rocker Switch & System Light
Chapter 2 - Description of Components 15 - Heat On/Off Rocker Switch & System Light On/Off Switch Figure 16. Heat On/Off Switch and System Light 16 - Cooling On/Off Rocker Switch & System Light 17, 18 - Left & Right Floor Temperature Controls The heat on/off switch (Figures 11 and 16) controls heated air to...
Page 29: On/Off Button
Temperature Controller System Light Fuse Figure 18. Floor Temperature Contols (Left Shown, Right Identical) Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit On/Off Button An amber light in the switch illuminates when the switch is On. To heat the full compartment, turn both right and left switches On.
Page 30: Panel Access Knob
Chapter 2 - Description of Components Panel Access Knob Figure 19. Panel Access Knob 19 - Panel Access Knob 20 - Temperature Set Dial 21 - Audible Alarm 22 - Oxygen Flow Adjustment Knob Electronics Compartment (shown partly open) Figure 20. Temperature Set Dial To access the interior of the electronics compartment, rotate the panel access knob (Figure 19) one-quarter turn counter-clockwise and swing the panel open to the right.
Page 31: Oxygen Flow Meter And Solenoid Valve
Figure 21. Oxygen Flow Meter and Adjustment Knob 23 - Oxygen Flow Meter and Solenoid Valve 24 - Circuit Breakers Form No. 702718 Rev. A March, 2005 Adjustment Knob Figure 22. Circuit Breakers and Audible Alarm The oxygen flow meter (Figures 11 and 21) displays the flow rate of oxygen into the animal compartment.
Page 32: Electronics Compartment, Internal
Chapter 2 - Description of Components Electronics Compartment, Internal (Figure 23) 34 - Oxygen Port to Filter/Fans Compartment 33 - Oxygen Sensor/ Fuel Cell 32 - Main Terminal Block 31 - Alarm Time Delay Relay Figure 23. Electronics Compartment, Internal 25 - Electric Power Cord Connection 26 - Oxygen Intake...
Page 33: 27 - Ventilating Fan
27 - Ventilating (Inside Electronics Compartment, Upper Rear Panel) Figure 24. Electric Power Cord Connection, Oxygen Connection, and Ventilating Fan 27 - Ventilating Fan 28 - Data Cable to Oxygen Concentration Meter 29 - Electric Power Cord 30 - Cooling Unit Form No.
Page 34: Alarm Time Delay Relay
Chapter 2 - Description of Components 31 - Alarm Time Delay Relay Figure 25. Alarm Time Delay Relay 32 - Main Terminal Block 33 - Oxygen Sensor/ Fuel Cell The time delay relay (Figures 23 and 25) determines how soon the alarm will go off after a malfunction of the oxygen system occurs.
Page 35: Oxygen Port To Filter/Fans Compartment
Temperature Sensor Mount 32 - Oxygen Sensor/Fuel Cell 23 - Oxygen Flow Meter & Solenoid Figure 26. Main Terminal Block, Oxygen Sensor/Fuel Cell,and Oxygen Port to Filter/ Fans Compartment 34 - Oxygen Port to Filter/Fans Compartment Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit After leaving the oxygen flow meter, oxygen is directed through...
Page 36: Filter/Fans Compartment, External
Chapter 2 - Description of Components Filter/Fans Compartment, External (Figure 27) 36 - CO Filter Monitoring Figure 27. Filter/Fans Compartment, External 35 - Digital Readout 36 - CO Filter Monitoring Window The following section gives you detailed information on the compo- nents found on the outside of the filter/fans compartment.
Page 37: Panel Access Knobs
37 - Panel Access Knobs 38 - Drain Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Figure 28. Digital Readout and CO Monitoring Window Rotate the four panel access knobs one-quarter turn counter- clockwise (Figure 27) to gain access to the interior of the filter/fans compartment.
Page 38: Filter/Fans Compartment, Internal
Chapter 2 - Description of Components Filter/Fans Compartment, Internal (Figure 29) 43 - Circulating Fans 42 - Sodalime Pan 40 - Compartment Filter Figure 29. Filter/Fans Compartment, Internal 33 - Oxygen Sensor/ Fuel Cell The following section gives you detailed information on the compo- nents found on the inside of the filter/fans compartment.
Page 39: Oxygen Port To Filter/Fans Compartment
34 - Oxygen Port to Filter/Fans Compartment 37 - Temperature Sensor 39 - Heater 40 - Compartment Filter Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit After leaving the oxygen flow meter, oxygen is directed through plastic tubing to this port in the partition wall between the electron- ics compartment and the filter/fans compartment (Figures 23, 29, and 30).
Page 40: 41 - Chiller
Chapter 2 - Description of Components 42 - Sodalime 41 - Chiller Figure 31. Heater, Chiller, and Sodalime 41 - Chiller 42 - Sodalime Pan 39 - Heater Figure 32. Compartment Filter The chiller (Figures 29 and 31) cools the circulating air as it passes through the filter/fans compartment.
Page 41: 43 - Circulating Fans
Owner’s Manual - Regal Intensive Care Unit 43 - Circulating Fans Three circulating fans (Figures 29 and 33) move air at approxi- mately 50 CFM (cubic feet per minute) and are designed to handle the enriched oxygen environment in which they operate. The system achieves a complete air change in the full-size animal compartment every 30-seconds, and 15-seconds in the half-size compartment when the clear acrylic divider is in place.
Page 42: Intensive Care Unit, Rear
Chapter 2 - Description of Components Intensive Care Unit, Rear (Figure 34) 25 - Electric Power Cord Connection (External) 29 - Electric Power Cord (deployed) 44 - Cooling Coil Figure 34. Intensive Care Unit, Rear 29 - Electric Power Cord 25 - Electric Power Cord Connection 26 - Oxygen Intake...
Page 43: 27 - Ventilating Fan
Owner’s Manual - Regal Intensive Care Unit 27 - Ventilating Fan A ventilating fan provides a steady flow of air through the electron- ics compartment to prevent overheating of the internal components. The fan starts and stops automatically as the main on/off switch is turned On and Off.
Page 44 Chapter 2 - Description of Components Notes: SSCI - Suburban Surgical Company, Inc.
Page 45: Chapter 3 - Installation & Setup
Chapter 3 - Installation & Setup WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. Before servicing or performing maintenance on this equipment, make sure the oxygen supply is turned off at the source.
Page 46: Installation And Setup
Chapter 3 - Installation & Setup Installation and Setup Overview Installation Requirements Assembling and Placing the Base Mounting the Intensive Care Unit Installing and setting up the Regal Intensive Care Unit is a twelve step process: Assembling and Placing the Base - Mounting the Intensive Care Unit - Installing the Fuel Cell - Connecting Electrical Power -...
Page 47: Installing The Fuel Cell
Figure 35. Fuel Cell Box and Bagged Fuel Cell Installing the Fuel Cell Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Oxygen Sensor Figure 36. Oxygen Sensor Inside the Electronics Compartment A fuel cell in the oxygen sensor powers the black calibration needle in the oxygen concentration meter.
Page 48: Original Style Units
Chapter 3 - Installation & Setup Black Plastic Mounting Ring Oxygen Sensor Figure 37. New Style Oxygen Sensor Mount This end of Fuel Cell goes into sensor body Fuel Sensor Cell Figure 38. Fuel Cell and Oxygen Sensor Assembly If the oxygen sensor is mounted in the large black plastic ring, you have a New Style Intensive Care Unit (produced after January 1, 2005).
Page 49 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Gently, screw the sensor end cap (Figure 38) back on. Be careful, the threads are very fine and are easily damaged. Re-insert the oxygen sensor/fuel cell into the wall (Figure 36).
Page 50: Connecting Electrical Power
Chapter 3 - Installation & Setup Main Alarm Oxygen Cooling Heat Left Floor Heat Right Floor Heat Figure 40. On/Off Switches/Buttons on Electronics Compartment Door Connecting Electrical Power Electrical Connection Set-point Adjustment Knob Figure 41. Electrical Connection at Rear of Unit CAUTION: The Regal Intensive Care Unit requires a dedicated, 15-amp minimum source of electrical power.
Page 51: Checking The Heating Function
Checking the Heating Function Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Note: To speed up these tests, install the clear, acrylic divider (Page 49). It take less time to heat or cool the half-compartment than the full compartment.
Page 52: Checking The Cooling Function
Chapter 3 - Installation & Setup Checking the Cooling Function Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on. Push the cooling on/off switch (Figure 42) to On. The amber light in the switch comes on. Turn the temperature set dial to about 5°...
Page 53: Checking Floor Heat (Left)
Checking Floor Heat (Left) Checking Floor Heat (Right) Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on. Push the left floor heat on/off button (Figures 40 and 43) to On.
Page 54: Checking The Oxygen System
Chapter 3 - Installation & Setup Checking the Oxygen System On/Off Switch Figure 44. Oxygen On/Off Switch and System Light Note: You can perform this test even though oxygen has not yet been hooked up. Push the main on/off switch (Figure 40) to On. The amber light in the switch comes on.
Page 55: Checking The Alarm Function
Checking the Alarm Function Delay Adjustment Knob Figure 46. Alarm Time Delay Relay Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The alarm system on the Regal Intensive Care Unit warns you if there is a problem with the oxygen supply or concentration. Open the electronics compartment (refer to Page 57).
Page 56: Connecting The Oxygen Supply
Chapter 3 - Installation & Setup Connecting the Oxygen Supply Push the alarm on/off switch to Off. The light in the switch goes out. Push the oxygen on/off switch to Off. The light in the switch goes out. Push the main on/off switch to Off. The light in the switch goes out.
Page 57: Filling The Co2 Filter
Oxygen Connection 1/4-in. male NPT and 1/2-in. female NPT Figure 48. Oxygen Hook-up Connection Filling the Filter Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Push the oxygen on/off switch to On. The amber light in the switch, and the red system light come on.
Page 58: Disposition Of The Shipping Carton
Chapter 3 - Installation & Setup Sodalime Heater Chiller Figure 49. Heater, Chiller, and Sodalime Disposition of the Shipping Carton To fill the Sodalime Pan: Open the filter/fans compartment (refer to Page 58). Lift out the Sodalime pan (Figure 49). Open one of the Sodalime containers supplied with the unit.
Page 59: Chapter 4 - Operation & Care
Chapter 4 - Operation & Care WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. Before servicing or performing maintenance on this equipment, make sure the oxygen supply is turned Off at the source.
Page 60: Preventive Maintenance For Your Regal Intensive Care Unit
Chapter 4 - Operation and Care Preventive Maintenance for Your Regal Intensive Care Unit Operating the Regal Intensive Care Unit Turning the Unit On and Off Figure 50. Main On/Off Switch Opening and Closing the Doors This section gives you a schedule of routine maintenance and procedures that should be performed periodically.
Page 61: Using The Divider Panels
Using the Divider Panels Top Guide Channel Rear Guide Channel Figure 52. Rear and Top Divider Panel Guide Channels Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit General Two removable divider panels are supplied with the unit: a wire grill divider, and a clear acrylic divider.
Page 62: Removal
Chapter 4 - Operation and Care Orient the divider panel so that the notched corner is on top and toward the front (Figure 53). Tilt the top of the divider panel to the left, and place it into the top guide channel. Swing the lower edge of the panel to the left so that it is vertical.
Page 63: Using Oxygen
Using Oxygen Black Needle Set-point Adjustment Knob On/Off Switch Figure 54. Oxygen Controls Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used.
Page 64: Heating The Compartment Floor
Chapter 4 - Operation and Care Heating the Compartment Floor Temperature Control Knob System Light Left Side Controls Right Side Controls Figure 55. Floor Temperature Contols (Left Shown, Right Identical) To stop the oxygen flow, press the oxygen on/off switch. The light in the switch goes out and oxygen flow to the animal compartment ceases.
Page 65: Heating And Cooling - General
Heating and Cooling - General Heating the Compartment Air Temperature Set Dial On/Off Switch Figure 56. Heat Controls Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Since the temperature in the room in which the unit is installed will probably remain fairly constant, it is unlikely that heavy loads will be placed on the heating and cooling systems.
Page 66: Cooling The Compartment Air
Chapter 4 - Operation and Care Cooling the Compartment Air Temperature Set Dial System Light Figure 57. Cooling Controls If cooling is required by animals in both half-compartments, use the wire grill divider so that air can move freely between the compartments.
Page 67: Using The Alarm System
Using the Alarm System System Light Figure 58. Alarm Controls Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The alarm system alerts you, with audible and visual signals, when- ever there is a problem with the oxygen supply or concentration. Turning the alarm system on Make sure the main on/off switch is On.
Page 68: Controlling Oxygen Pressure
Chapter 4 - Operation and Care Controlling Oxygen Pressure Controlling Oxygen Flow Rate Figure 59. Oxygen Flow Meter and Adjustment Knob If the oxygen system experiences a minor, transient fault and then corrects itself, the alarm may sound briefly and then stop. In this case, it is not necessary to shut down the unit and you may continue normal operations.
Page 69: Accessing The Electronics Compartment
Accessing the Electronics Compartment Panel Access Knob Figure 60. Electronics Compartment Access Knob Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Opening the electronics compartment door exposes electrical components inside. Use caution around electric wiring and components to prevent injury to yourself and/or damage to the equipment.
Page 70: Accessing The Filter/Fans Compartment
Chapter 4 - Operation and Care Accessing the Filter/ Fans Compartment Access Knobs Figure 62. Filter/Fans Compartment Access Knobs To close panel, latch arms on this side must point up. Figure 64. Inside of Filter/Fans Compartment Panel Opening the filter/fans compartment panel exposes electrical components inside.
Page 71: Setting The Alarm Time Delay Relay
Setting the Alarm Time Delay Relay Alarm Time Delay Relay Figure 65. Alarm Time Delay Relay in the Electronics Compartment Changing the Digital Readout Between F° and C° Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit This component determines how soon that the alarm will go off after a malfunction of the oxygen system occurs.
Page 72: Re-Setting The Circuit Breakers
Chapter 4 - Operation and Care F° - C° Switch Figure 67. Rear of the Digital Readout Re-setting the Circuit Breakers Cooling System Figure 68. Circuit Breakers On the rear of the digital readout, click the switch labeled F°- C° (Figure 67) to the desired setting.
Page 73: Replacing Floor Temperature Fuses
Figure 69. Floor Temperature Fuses Replacing Floor Temperature Fuses Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Fuse Cap Floor Temperature Fuses Figure 70. Fuse Cap and Fuse Two fuses are provided for protection of the left and right floor tem- perature systems (Figure 68).
Page 74: Replacing The Digital Readout Battery
Chapter 4 - Operation and Care Replacing the Digital Readout Battery Battery Cover Figure 71. Digital Readout Battery Cover The digital readout operates independently of the other components in the ICU, and is powered by its own Type AAA battery. To change the battery: Open the filter/fans compartment panel (refer to Page 58).
Page 75: Cleaning The Regal Intensive Care Unit
Cleaning the Regal Intensive Care Unit Stainless Steel Cleaning Procedures Cleaning the Doors and Divider Panels Cleaning the Removable PVC Floors Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Ordinary deposits of waste and fluids can usually be removed with soap and water.
Page 76: Preventive Maintenance For Your Regal Intensive Care Unit
Chapter 4 - Operation and Care Preventive Maintenance for Your Regal Intensive Care Unit Introduction Maintenance Schedule y l i i f - y l l y l l Table 2. Preventive Maintenance Schedule The Regal Intensive Care Unit is a very sturdy and durable piece of equipment.
Page 77: Re-Filling The Co2 Filter
Re-filling the Filter Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact. Harmful if swallowed. CAUTION: Use safety goggles or glasses, PVC or rubber gloves, and a nuisance dust mask when handling Sodalime.
Page 78: Sodalime Storage
Chapter 4 - Operation and Care Figure 73. Sodalime Pan in Filter/Fans Compartment Sodalime Storage Open a single container of Sodalime. Pour the full contents of the container into the pan and smooth it out to an even depth. Carefully, replace the filled pan into the compartment. Replace and secure the compartment panel.
Page 79: Cleaning The Filter/Fans Compartment Filter
Cleaning the Filter/ Fans Compartment Filter Figure 75. Filter/Fans Compartment Filter Cleaning the Cooling Coil Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit A metal mesh filter in the filter/fans compartment (Figure 75) cleans air returning to the filter/fans compartment from the animal compart- ment.
Page 80: Replacing The Fuel Cell
Chapter 4 - Operation and Care Figure 77. Cooling Coil in Rear of Unit Replacing the Fuel Cell Oxygen Sensor Figure 78. Oxygen Sensor Inside the Electronics Compartment CAUTION: Do not remove the fuel cell from the bag until ready to use. CAUTION: Wear safety glasses when handling the fuel cell.
Page 81 Black Plastic Mounting Ring Oxygen Sensor Figure 79. New Style Oxygen Sensor Mount This end of Fuel Cell goes into sensor body Fuel Sensor Cell Figure 80. Fuel Cell and Oxygen Sensor Assembly Black Calibration Needle Figure 81. Oxygen Concentration Meter and Calibration Knob Form No.
Page 82: Cleaning The
Chapter 4 - Operation and Care Cleaning the Filter/Fans and Electronics Compartments New Style Units Do not remove the oxygen sensor from the partiion wall. With the oxygen sensor in place in the partition wall, unscrew the end cap from the oxygen sensor (Figure 79). On the fuel cell, remove the shorting button - refer to the instructions packed with the fuel cell.
Page 83: Chapter 5 - Repairs & Replacements
Chapter 5 - Repairs & Replacements WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. Before servicing or performing maintenance on this equipment, make sure the oxygen supply is turned Off at the source.
Page 84 Chapter 5 - Repairs and Replacements c r i t i u , n i n i l & ) t a t t u r u t i g i l a t , r e r t n r e l t a t r a l...
Page 85: General Information
General Information Parts Ordering Procedure Preventive Maintenance Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Many of the threaded fasteners used on SSCI products are secured with thread adhesive to insure structural integrity. Removing any screw or bolt may be difficult at first. If during dis-assembly, you remove any tape, cable ties, etc.
Page 86: Parts Replacement Procedures
Chapter 5 - Repairs & Replacements Parts Replacement Procedures Compartment Door Left - P/N 205994 Right - P/N 205995 The two animal compartment doors on the Intensive Care Unit are similar and are removed and installed in the same way. Procedure Open the door.
Page 87: Door Hinge
Door Hinge Left Door - P/N 212035 Right Door - P/N 212036 Right door, upper hinge shown; other 3 similar. Upper Half of Hinge Lower Half of Hinge Figure 83. Door Hinge and Mounting Screws Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There is one upper and one lower hinge for each compartment door...
Page 88: Door Gasket
Chapter 5 - Repairs & Replacements Door Gasket P/N 754455 Horizontal Gasket Figure 84. Animal Compartment Door Gasket The gasket on each animal compartment door consists of four parts, cut to length, and bonded to the inside of the door frame. The gaskets on the two doors are identical and are removed and installed the same way.
Page 89: Latch Connector Rest
Latch Connector Rest P/N 618472 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There is a latch connector rest on each animal compartment door. The rests are identical and are removed and installed the same way. The rests can be replaced without removing the doors from the unit.
Page 90: Latch Connector Holder
Chapter 5 - Repairs & Replacements Latch Connector Holder P/N 618479 The latch connector holders hold the latch connectors in place on the compartment doors. There is one top and one bottom latch connector holder on each animal compartment door. The four holders are identical and are removed and installed the same way.
Page 91: Latch Connector
Latch Connector P/N 212047 Latch Connector Holders Figure 87. Latch Connector & Holders Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There is one latch connector on each animal compartment door. The two latch connectors are identical and are removed and installed the same way.
Page 92: Latch Bracket
Chapter 5 - Repairs & Replacements Latch Bracket Top - P/N 618480 Bottom - P/N 618481 There is one top and one bottom latch bracket on the unit. The two brackets are similar and are removed and installed the same way. The latch brackets can be replaced without removing the doors from the unit.
Page 93: Divider Panel
Divider Panel Wire Grill - P/N 206001 Clear Acrylic - P/N 749575 Top Guide Channel Rear Guide Channel Figure 89. Top and Rear Divider Panel Guide Channels The clear, acrylic divider has a similar notch. Notched Corner Figure 90. Notched Corner on the Wire Grill Divider Panel.
Page 94: Seal, Iv Port
Chapter 5 - Repairs & Replacements Seal, IV Port P/N 752100 Cap Screws Figure 91. Removing the IV Port There are four IV ports on the Intensive Care Unit; two over each half-size compartment. Each IV port consists of a seal, a seal retainer, two retaining screws, and two locknuts.
Page 95: Electric Power Cord
Electric Power Cord P/N 853431 Electric Power Cord (plugged in) Figure 93. Electrical Connection at Rear of Unit L-shaped Prong Socket Prongs Figure 94. Electrical Connection Plug and Socket Form No. 702718 Rev. A March, 2005 Removal Make sure that the main on/off switch isOff and the amber light in the switch is out.
Page 96: Removable Pcv Floor
Chapter 5 - Repairs & Replacements Removable PCV Floor P/N 102275-00 Two orange, removable PCV floors are provided with the Intensive Care Unit. The floors are identical and are removed and installed the same way. CAUTION: The removable floors can be badly stained with animal solids and fluids.
Page 97: Fuel Cell
Fuel Cell P/N 853396 Oxygen Sensor Figure 95. Oxygen Sensor Inside the Electronics Compartment Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The fuel cell powers the black calibration needle in the oxygen concentration meter. The cell has an average life of about one year, depending on frequency of use.
Page 98: Original Style Units
Chapter 5 - Repairs & Replacements Black Plastic Mounting Ring Oxygen Sensor Figure 97. New Style Oxygen Sensor Mount Black Calibration Needle Figure 98. Oxygen Concentration Meter and Calibration Knob If the oxygen sensor is mounted in the large black plastic ring, you have a New Style Intensive Care Unit (produced after January 1, 2005).
Page 99: New Style Units
Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit New Style Units Do not remove the oxygen sensor from the partiion wall. With the oxygen sensor in place in the partition wall, unscrew the end cap from the oxygen sensor (Figure 96). On the fuel cell, remove the shorting button - refer to the instructions packed with the fuel cell.
Page 100: Original Style Units
Chapter 5 - Repairs & Replacements Oxygen Sensor P/N 853395 Black Plastic Mounting Ring Oxygen Sensor Figure 99. New Style Oxygen Sensor Mount Original Style Units The oxygen sensor is connected, via a spiral cord, to the rear of the oxygen concentration meter.
Page 101 Figure 100. Inside of Electronics Compartment Door Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Remove the fuel cell. Disposition of the fuel cell: If you are transferring the existing fuel cell to the new oxygen sensor, put the cell aside for re-installation.
Page 102: Installation
Chapter 5 - Repairs & Replacements Terminal 1 Terminal 2 Spiral Cord Figure 102. Wiring Diagram of Oxygen Sensor-to-Meter Connections New Style Units Installation Connect the white and black wires from the spiral cord of the new oxygen sensor to Terminal 2 on the meter (Figure 102). Connect the two white wires from the new spiral cord to Terminal 1 on the meter.
Page 103: Installation
Concentration Spiral Cord from Oxygen Sensor Figure 103. Oxygen Sensor Spiral Cord and Plug Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Unplug the spiral cord from the oxygen Oxygen concentration meter (Figure 103). Meter Remove the complete oxygen sensor assembly from the unit.
Page 104: Oxygen Concentration Meter
Chapter 5 - Repairs & Replacements Oxygen Concentration Meter P/N 853436 Insert the oxygen sensor/fuel cell into the wall. Close and secure the electronics compartment door. Close and secure the filter/fans compartment. Using the calibration knob, position the calibration needle in the oxygen concentration meter to 20.5%.
Page 105 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Figure 104. Oxygen Concentration Meter Wire Connections Note: Terminal numbers are displayed on the rear of the meter by molded-on, raised numbers. Also, a label showing terminal numbers is affixed to the top of the body of the meter.
Page 106: Installation
Chapter 5 - Repairs & Replacements Meter Mounting Studs Figure 105. Meter Mounting Studs Mounting Stud Meter Bracket Figure 106. Oxygen Concentration Meter and Bracket Installation Put the new meter into its mounting hole in the door so that the four mounting studs pass through their holes (Figure 106). Place two of the nuts removed earlier onto the upper mounting studs and tighten securely.
Page 107: Knob
Knob P/N 853461 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Three knobs are used on the electronics compartment door. One is on the oxygen concentration meter calibration potentiometer, and the others are the left and right floor temperature controller knobs. The knobs are identical and are removed and installed the same way.
Page 108: Potentiometer, Calibration
Chapter 5 - Repairs & Replacements Potentiometer, Calibration P/N 853397 Potentiometer Figure 108. Rear View of Calibration Potentiometer Lock Nut Potentiometer Stem Figure 109. Calibration Potentiometer Lock Nut (Knob Removed) The potentiometer operates the calibration needle in the oxygen concentration meter, and is located behind the calibration knob. CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Page 109: Installation
Rear Terminal Center Terminal Figure 110. Wire Terminals on the Rear of the Potentiometer Form No. 702718 Rev. A March, 2005 Pull the knob off the shaft. With a 1/2-in. wrench, remove the lock nut behind the knob (Figure 109). Pull out the old potentiometer and attached wires.
Page 110: Circuit Breaker
Chapter 5 - Repairs & Replacements Circuit Breaker P/N 853466 Unit Cooling Circuit System Breaker Breaker Figure 111. Rear View of Circuit Breakers Two identical 10 amp. circuit breakers are located on the electronics compartment door. The left breaker (viewed from the front) protects the cooling system.
Page 111: On/Off Rocker Switch (Main, Alarm, Oxygen, Cooling & Heat)
On/Off Rocker Switch (Main, Alarm, Oxygen, Cooling & Heat) P/N 853422 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Replace the wire spade connectors on the circuit breaker terminals. Note: Either wire can go on either terminal. Close and secure the electronics compartment door.
Page 112: Installation
Chapter 5 - Repairs & Replacements Retaining Tabs (2 top, 2 bottom) Oxygen On/Off Switch shown Figure 112. Inside View - Typical On/Off Rocker Switch Pull all the wire spade connectors off the rear of the switch (Figure 112). The switch is held into the door by four, thin, curved, plastic retaining tabs, two on top the switch, and two below.
Page 113: On/Off Button (Floor Temperature, Left & Right)
On/Off Button (Floor Temperature, Left & Right) P/N 212242 On/Off Button System Light Fuse Holder Figure 114. Inside View of Floor Temperature On/Off Button and Related Components Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There are two on/off buttons on the electronics compartment door: one each for left and right floor temperature.
Page 114: Installation
Chapter 5 - Repairs & Replacements Un-plug the green wire from Terminal 6 on the rear of the temperature control assembly. Un-plug the green and white wires from Terminal 4 on the rear of the temperature control assembly. There are two terminals on the rear of the system light. One terminal has two gray wires, the other has only one.
Page 115 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Pass the connectors and wires through the knurled ring and screw the ring firmly onto the button body until holds the button tightly onto the door. Locate the remaining gray wire that you cut off the system light in Step 8 above.
Page 116: System Light
Chapter 5 - Repairs & Replacements System Light P/N 854589 “Ear” (1 of 4) Wire Connections Figure 116. Inside View of System Light There are six red system lights on the electronics compartment door; one each for alarm, oxygen, cooling, heat, left floor tempera- ture, and light floor temperature.
Page 117: Digital Display (Floor Temperature, Left & Right)
Digital Display (Floor Temperature, Left & Right) P/N 853843 Retaining Nut (1 of 4) 4-Wire Ribbon Connector Figure 117. Inside View of Digital Display Assembly Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There are two digital displays on the electronics compartment door, one each for left floor temperature and right floor temperature.
Page 118: Installation
Chapter 5 - Repairs & Replacements Remove the printed circuit board/display assembly from the rear of the unit. Pull the bezel out from the front of the door (Figure 118). Installation Place the threaded studs on the new bezel into the four screw holes on the front of the door.
Page 119: Fuse (Floor Temperature, Left & Right)
Fuse (Floor Temperature, Left & Right) P/N 853848 Figure 119. Floor Temperature Fuses Fuse Cap Figure 120. Fuse Cap and Fuse Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Two fuses are provided for protection of the left and right floor tem- perature systems (Figure 119).
Page 120: Fuse Holder, (Floor Temperature, Left & Right)
Chapter 5 - Repairs & Replacements Fuse Holder, (Floor Temperature, Left & Right) P/N 853671 Rear Terminal Figure 121. Inside View of Fuse Holder There are two fuse/fuse holder assemblies on the electronics compartment door, one each for left floor temperature and right floor temperature.
Page 121: Installation
Floor Temperature Controller (Left & Right) P/N 853844 Terminal P1 Terminal Terminal Figure 122. Rear View of Floor Temperature Controller Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Installation Insert the fuse holder through the door from the front. Secure the fuse holder to the door with the nut removed earlier (Figure 121).
Page 122 Chapter 5 - Repairs & Replacements e r i * Wire colors can vary Table 4. Wire Terminations - Floor Temperature Controller - Refer to Figure 115 (Same for Left and Right) Using tags, masking tape, or any other convenient means, tag all of the wires on the temperature controller with their terminal numbers.
Page 123: Installation
Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit With a 1/2-in. wrench, remove the nut behind the knob. Remove the nut and internal-star washer from the shaft. Open the electronics compartment door. Pull the complete control assembly out of the door. Installation From inside the door, place the shaft of the new tempera- ture control through its opening.
Page 124: Panel Latch
Chapter 5 - Repairs & Replacements Panel Latch P/N 853561 Figure 123. Inside View of Panel Latch There are four latches on the electronics compartment door and one on the filter/fans compartment panel. These five latches are identical and are replaced the same way. Tool Required 11/16-in.
Page 125: Thermostat
Thermostat P/N 853421 Thermostat Bracket Thermostat Nuts Bracket Screws Filter/Fans Comp. Electronics Comp. Figure 124. Thermostat Bracket Mounting Screws/Nuts Cover Screw Figure 125. Cover Screw on Thermostat Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Page 126 Chapter 5 - Repairs & Replacements Terminal (1 wire) Terminal (2 wires) Figure 126. Thermostat Wire Connections Rubber Grommet Thermostat Figure 127. Rubber Grommet Bracket Figure 128. Bracket/Thermostat Nuts Remove the plastic cover from the thermostat. Terminal Using tags, masking tape, or any other (1 wire) convenient means, tag each of the six wires on the thermostat by their terminal numbers...
Page 127: Installation
Wire Tie Mount Capillary Holder Figure 129. Capillary Tubing and Bulb Holder Sensor Bulb Bulb Holder Figure 130. Sensor Bulb and Bulb Holder Pressed Bulb Holder Plate Channel Bulb Holder Arm Figure 131. Bulb Holder Form No. 702718 Rev. A March, 2005 Installation CAUTION: Be very careful not to crush,...
Page 128: Audible Alarm
Chapter 5 - Repairs & Replacements Knock-out Figure 132. Thermostat Knock-out Audible Alarm P/N 853458 Mount the thermostat and bracket to the partition wall (Figure 124). Neatly coil up the excess capillary tubing and bind it to the adhesive tie mount with a small wire tie (Figure 129).
Page 129: Installation
Positive (+) Terminal Negative (-) Terminal Figure 132. Inside View - Audible Alarm Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Knurled Ring Figure 134. Outside View - Audible Alarm Rotate the knurled ring on the audible alarm counter- clockwise until it comes off (Figure 134).
Page 130: Solenoid Valve
Chapter 5 - Repairs & Replacements Solenoid Valve P/N 853440 Main Terminal Solenoid Valve 11/16-in. Nut (inside) Oxygen Line Figure 135. Solenoid Valve and Main Terminal Block CAUTION: This procedure requires opening the oxygen system, and should not be performed by un- trained personnel.
Page 131: Installation
2 Wires to Main Terminal Block 11/16-in. 3/4-in. Nut Figure 136. Solenoid Valve Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The solenoid valve is connected to the rear of the flow meter by straight-thru fittings Oxygen and three nuts (Figure 136).
Page 132: Oxygen Flow Meter
Chapter 5 - Repairs & Replacements Oxygen Flow Meter P/N 853456 Figure 137. Oxygen Flow Meter Mounting Screws/Nuts CAUTION: This procedure requires opening the oxygen system, and should not be performed by un- trained personnel. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks while performing this procedure.
Page 133: Dis-Assembly
Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Before proceeding, wait 10-minutes to allow any residual oxygen from the system to dissipate. With a Phillips screwdriver and a 3/8-in. wrench, remove the two screws/nuts that hold the flow meter bracket to the unit (Figure 137).
Page 134: Re-Assembly
Chapter 5 - Repairs & Replacements Re-assembly Hold the bracket in place on the flow meter, re-attach the knob, and tighten the knob nut (Figure 138). Screw the flow meter knob fully clockwise until it seats. Mount the oxygen tubing connector to the rear of the flow meter.
Page 135: Fan, Ventilating (Electronics Compartment)
Fan, Ventilating (Electronics Compartment) P/N 853414 Screws on side Figure 139. Rear Utility Panel Figure 140. Ventilating Fan Mounting Figure 141. Fan Power Cord Connection Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit To replace one of the three circulating fans in the filter/fans compart- ment, refer to Page 134.
Page 136: Alarm Time Delay Relay
Chapter 5 - Repairs & Replacements Alarm Time Delay Relay P/N 853416 Octal Base Time Delay Relay Figure 142. Time Delay Relay Mount the fan in place and secure with the four screws. Mount the rear utility panel and secure with the eleven screws.
Page 137: Octal Base (Alarm Time Delay Relay)
Octal Base (Alarm Time Delay Relay) P/N 853871 Figure 144. Octal Base Wire Connections Hole for Relay Pins (8) Figure 145. Octal Base Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged.
Page 138: Relay
Chapter 5 - Repairs & Replacements Relay P/N 853415 Figure 146. Relay in the Electronics Compartment Terminal 2 not used Bottom Mounting Tab Figure 147. Wire Terminals on the Relay CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged. Tool and Supplies Required Phillips screwdriver Markers, masking tape, tags, or other means to mark wires...
Page 139: Digital Readout
Digital Readout P/N 854591 Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Tool Required Phillips screwdriver Removal Open the filter/fans compartment (refer to Page 58). With a Phillips screwdriver, un-screw the two screws that hold the digital readout mounting bracket to the rear of the panel (Figure 148).
Page 140: Panel, Filter/Fans, Complete
Chapter 5 - Repairs & Replacements Panel, Filter/Fans, Complete P/N 206874 Access Knobs Figure 149. Filter/Fans Compartment Access Knobs Procedure Turn all four panel access knobs (Figure 149) one-quarter turn counter-clockwise and pull the old panel completely off the Intensive Care Unit. Look at the rear of the new access panel (Figure 150) and make sure that the locking arms on all four access knobs are vertical.
Page 141: Gasket, Filter/Fans Compartment
Gasket, Filter/Fans Compartment P/N 754456 Horizontal Gasket 2) Vertical Gasket (2) Figure 151. Filter/Fans Compartment Panel Gaskets Figure 152. Gaskets on Rear of Filter/ Fans Compartment Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There are two sets of gaskets on the filter/fans compartment.
Page 142: Filter, Filter/Fans Compartment
Chapter 5 - Repairs & Replacements Filter, Filter/Fans Compartment P/N 756726 Figure 153. Filter/Fans Compartment Filter Procedure Open the filter/fans compartment (refer to Page 58). Bend the filter until the top or bottom clears the top or bottom mounting bracket (Figure 153). Remove the filter from the unit.
Page 143: Sodalime Pan
Sodalime Pan P/N 206537 Figure 155. Sodalime Pan in Filter/Fans Compartment Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Sodalime can cause burns to eyes and skin. Dust can cause irritation to skin and eyes on contact.
Page 144: Heater, Electric
Chapter 5 - Repairs & Replacements Heater, Electric P/N 853455 Mounting Bracket Screw/Nut Wire (similar in back) Terminals Figure 156. Front View of Heater CAUTION: Before proceeding, make sure the unit is Off, and the electric power cord un-plugged. Tools Required 3/8-in.
Page 145: Installation
Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit The rear of the heater is mounted to a bracket similar to the front. Remove the screw/nut holding the rear end of the heater to the mounting bracket. Lift out the heater.
Page 146: Fan, Circulating (Filter/Fans Compartment)
Chapter 5 - Repairs & Replacements Fan, Circulating (Filter/Fans Compartment) P/N 853414 Fan Mounting Fan Mounting Grill Fan Mounting Grill Screw (6) Animal Comp. Filter/Fans Comp. Figure 157. Fan Mounting Grill, Screws and Nuts To replace the ventilating fan in the electronics compartment, refer to Page 123.
Page 147: Installation
Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit With a Phillips screwdriver, remove the four screws that hold the fan to the fan mounting grill. Unplug the fan power cord from the fan, and remove the fan.
Page 148 Chapter 5 - Repairs & Replacements Notes: SSCI - Suburban Surgical Company, Inc.
Page 149: Chapter 6 - Troubleshooting
Chapter 6 - Troubleshooting WARNING: Oxygen is a highly combustible gas. Avoid the use of open flames, smoking materials, or equipment capable of producing sparks in any area in which oxygen is being used. Before servicing or performing maintenance on this equipment, make sure the oxygen supply is turned Off at the source.
Page 150: Returning The Intensive Care Unit For Repairs
Chapter 6 - Troubleshooting Returning the Intensive Care Unit for Repairs RMA Numbers Packing and Shipment Safety Reminder Page numbers shown in the Remedial Action sections direct you to step-by-step directions on replacing specific parts. Refer to Chapter 5, Repairs and Replacements. If your Intensive Care Unit must be returned to SSCI for repairs, refer to Returning the Intensive Care Unit for Repairs below for directions.
Page 151: The Icu Will Not Turn On
The ICU will not turn on. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit Note: When you press the main on/off switch, the amber light in the switch should come on, and the ventilating and circulating fans should start.
Page 152: Circuit Breakers Keep Tripping
Chapter 6 - Troubleshooting Circuit breakers keep tripping. Remedial Action First: If this is a new installation, does it meet the requirements outlined under Electrical Requirements on Page 34? If not, you may be tripping a building circuit breaker because your supply line is inadequate.
Page 153: Oxygen Flow Is Inadequate
Oxygen flow is inadequate. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit First: Check your oxygen supply. Is the tank empty or is the pressure regulator improperly adjusted? Second: Make sure that all four panel access knobs on the filter/ fans compartment are firmly locked.
Page 154: Oxygen Flow Is Excessive
Chapter 6 - Troubleshooting Oxygen flow is excessive. Remedial Action First: Make sure your oxygen pressure regulator is correctly adjusted? Second: Is the oxygen flow meter adjusted properly? Refer to Controlling Oxygen Flow Rate on Page 56. Third: Is the set point on the oxygen concentration meter correctly set? Refer to Using Oxygen on Page 51.
Page 155: Alarm Keeps Going Off
Owner’s Manual - Regal Intensive Care Unit Alarm keeps going off. Remedial Action First: Make sure that all four panel access knobs on the filter/fans compartment are firmly locked. Failure to lock all four of these knobs will result in oxygen leakage through the air grills between the animal and filter/fans compartments, and consequent loss of oxygen past the loose panel.
Page 156: The Alarm System Does Not Work
Chapter 6 - Troubleshooting The alarm system does not work. Remedial Action First: Make sure that the main on/off switch and the oxygen on/ off switch are On. Both these switches must be On for the alarm system to operate. Second: Make sure that the alarm time delay relay is seated securely in place and is properly set.
Page 157: Heat Will Not Come On Or Will Not Hold Constant
Owner’s Manual - Regal Intensive Care Unit Heat will not come on or will not hold constant. Remedial Action First: Make sure the temperature set dial is set to a higher-than- ambient temperature. Second: Press the heat on/off switch several times and make sure the amber light in the switch comes on.
Page 158: Cooling Will Not Come On Or Will Not Hold Constant
Chapter 6 - Troubleshooting Cooling will not come on or will not hold constant. Remedial Action First: Make sure the temperature set dial is set to a lower-than- ambient temperature. Second: Press the cooling on/off switch several times and make sure the amber light in the switch comes on.
Page 159: Floor Heat Doesn't Work Or Will Not Hold Constant
Floor heat doesn’t work or will not hold constant. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit There are two sets of floor temperature controls: one for the left side and one for the right. Make sure you are operating the correct set of controls.
Page 160: Ventilating Fan Does Not Work
Chapter 6 - Troubleshooting Ventilating fan does not work. Remedial Action First: Make sure that electrical power to the unit is OK and that the main on/off switch is On. Second: Check the circuit breakers to be sure they haven’t tripped.
Page 161: Circulating Fan Does Not Work
Circulating fan does not work. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit First: Make sure that electrical power to the unit is OK and that the main on/off switch is On. Second: Check the circuit breakers to be sure they haven’t tripped.
Page 162: No Readings On Digital Readout
Chapter 6 - Troubleshooting No readings on digital readout. Remedial Action First: The battery is probably dead. Refer to Page 62 and replace the AAA battery in the readout. Second: If replacing the battery does not make the readout work, the readout is probably bad. Replace the digital readout. Order P/N 854591 and refer to Page 127 for replacement instructions.
Page 163: Excessive Carbon Dioxide In The Animal Compartment
Excessive carbon dioxide in the animal compartment. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit First: The Sodalime supply in the filter/fans compartment is probably exhausted. Replace the Sodalime with fresh material. Refer to Refilling the CO Filter on Page 65.
Page 164: No Reading On Oxygen Concentration Meter
Chapter 6 - Troubleshooting No reading on oxygen concentration meter. Remedial Action First: You may have an exhausted fuel cell in the oxygen sensor. Replace the fuel cell. Order P/N 853396 and refer to Page 68 for replacement instructions. CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged.
Page 165: Calibration Knob Will Not Move The Calibration Needle
Calibration knob will not move the calibration needle Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit This is almost always the symptom of an exhausted fuel cell in the oxygen sensor. Replace the fuel cell. Order P/N 853396 and refer to Page 85 for replacement instructions.
Page 166: Cannot Move The Set-Point Needle In The Oxygen Concentration Meter
Chapter 6 - Troubleshooting Cannot move the set-point needle in the oxygen concentration meter. Remedial Action CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged. First: A wire connection from the potentiometer to the oxygen concentration meter may have come loose from the meter.
Page 167: Floor Temperature Fuse Keeps Blowing
Floor temperature fuse keeps blowing. Remedial Action Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit CAUTION: Before working on the electrical system, make sure the unit is Off and the electric power cord un-plugged. First: Check all wire connections behind the controls.
Page 168 Chapter 6 - Troubleshooting Notes: SSCI - Suburban Surgical Company, Inc.
Page 169: Appendix
Appendix General Contents Form No. 702718 Rev. A March, 2005 Owner’s Manual - Regal Intensive Care Unit This Appendix contains Material Data Safety Sheets (MSDS) for Sodalime and MP39 Refrigerant. You can keep the MSDSs here in the Owner’s Manual, place them in a file where they can be accessed by concerned individuals, or post them in a readily viewed location.
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Page 171: Section 1 - Chemical Product And Company Identification
Puritan Medical Products MATERIAL SAFETY DATA SHEET, NO. 005213 SECTION 1 - CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Issue Date: Distributor’s Name: Address: Emergency Phone No: All other inquiries: Manufacturer’s Name: Address: Chemical Name and Synonyms: Trade Name and Synonyms: Chemical Family: Formula: SECTION 2 - COMPOSITION / INFORMATION ON INGREDIENTS Material...
Page 172: Section 5 - Fire Fighting Measures
Appendix Flash Point: Flammable Limit: Autoignition: Extinguishing Media: Special Fire Fighting Procedures: Unusual Fire and Explosion Hazards: SECTION 6 - ACCIDENTAL RELEASE MEASURES Steps to be taken in case material is released or spilled: Precautions to be taken in handling and storage: SECTION 8 - EXPOSURE CONTROLS / PERSONAL PROTECTION Eye Protection: Protective Gloves:...
Page 173: Section 12 - Ecological Information
SECTION 12 - ECOLOGICAL INFORMATION No adverse ecological effects are expected. SECTION 13 - DISPOSAL CONSIDERATIONS Waste Disposal Method: SECTION 14 - TRANSPORT INFORMATION DOT / IMO Shipping Name: Hazard Class: Identification Number: Product RQ: Shipping Label(s): Placard (when required): Special Shipping Information: SECTION 15 - REGULATORY INFORMATION The following information concerns selected regulatory requirements potentially applicable to this product.
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Page 175: Chemical Product And Company Identification
MSDS Number: GTRN-0006 Current Issue Date: January, 2000 Material Safety Data Sheet Genetron MP39 (R-401A) ® 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME: Genetron OTHER/GENERIC NAMES: R-401A PRODUCT USE: Refrigerant MANUFACTURER: Honeywell 101 Columbia Road Box 1053 Morristown, New Jersey 07962-1053 FOR MORE INFORMATION CALL: (Monday-Friday, 9:00am-5:00pm) Product Safety Department...
Page 176: First Aid Measures
Appendix MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET INGESTION: Ingestion is unlikely because of the low boiling point of the material. Should it occur, discomfort in the gastrointestinal tract from rapid evaporation of the material and consequent evolution of gas would result.
Page 177: Accidental Release Measures
MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET UNUSUAL FIRE AND EXPLOSION HAZARDS: Genetron MP39 is not flammable at ambient temperatures and atmospheric pressure. However, this material will become combustible when mixed with air under pressure and exposed to strong ignition sources. Contact with certain reactive metals may result in formation of explosive or exothermic reactions under specific conditions (e.g.
Page 178: Physical And Chemical Properties
Appendix MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET EYE PROTECTION: For normal conditions, wear safety glasses. Where there is reasonable probability of liquid contact, wear chemical safety goggles. RESPIRATORY PROTECTION: None generally required for adequately ventilated work situations. For accidental release or non- ventilated situations, or release into a confined space, where the concentration may be above the PEL of 1,000 ppm, use a self-contained, NIOSH-approved breathing apparatus or supplied air respirator.
Page 179: 10. Stability And Reactivity
MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET BOILING POINT: -33°C (-27°F) FREEZING POINT: Unknown VAPOR PRESSURE: 101.8 psia @ 70°F (bubble); 99.1 psia @ 70°F (dew) 238.3 psia @ 130°F (bubble); 217.9 psia @ 130°F (dew) VAPOR DENSITY (air = 1.0): EVAPORATION RATE: % VOLATILES...
Page 180: 13. Disposal Considerations
Appendix MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET 13. DISPOSAL CONSIDERATIONS RCRA Is the unused product a RCRA hazardous waste if discarded? If yes, the RCRA ID number is: OTHER DISPOSAL CONSIDERATIONS: Disposal must comply with federal, state, and local disposal or discharge laws. Genetron MP39 is subject to U.S. Environmental Protection Agency Clean Air Act Regulations Section 608 in 40 CFR Part 82 regarding refrigerant recycling.
Page 181 MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET OTHER TSCA ISSUES: SARA TITLE III/CERCLA “Reportable Quantities” (RQs) and/or “Threshold Planning Quantities (TPQs) exist for the following ingredients. INGREDIENT NAME No ingredients listed in this section Spills or releases resulting in the loss of any ingredient at or above its RQ requires immediate notification to the National Response Center [(800) 424-8802] and to your Local Emergency Planning Committee.
Page 182: Other Information
Appendix MSDS Number: GTRN-0006 Current Issue Date: January, 2000 MATERIAL SAFETY DATA SHEET STATE RIGHT-TO-KNOW In addition to the ingredients found in Section 2, the following are listed for state right-to-know purposes. INGREDIENT NAME No ingredients listed in this section ADDITIONAL REGULATORY INFORMATION: Genetron MP39 is subject to U.S.
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Page 184 For more information on SSCI’s fine line of products and accessories, talk to your SSCI sales representative. SSCI Suburban Surgical Company, Inc. 275 Twelfth Street Wheeling, IL 60090 Phone: (847) 537-9320 Fax: (847) 537-9061 Toll Free: 1-800-323-7366 Web: www.suburbansurgical.com Form No. 702718 Rev.

Suburban REGAL INTENSIVE CARE UNIT 12019-01-NGFREP Owner's Manual

Chapter 1 - General Information

Chapter 2 - Description of Components

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Chapter 4 - Operation & Care

Chapter 5 - Repairs & Replacements

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