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Summary of Contents for ViscoTec PreeFlow eco-CONTROL EC200 DUO
- Page 1 Dosing system Operating and maintenance instructions eco-CONTROL EC200 DUO Translation of the German original operating manual...
- Page 2 Item number 20202 print 21.2.12...
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Page 3: Table Of Contents
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Contents Introduction Features Scope of supply Mixer set - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 Safety Informal safety measures - - - - - - - - - - - - - - - - - - - - - - - 7 Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7... - Page 4 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19 5.10.1 Mixing ratio 5.10.2...
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Page 5: Introduction
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Introduction Dear customer, we congratulate you on buying your Dosing system. We are certain that it will fully meet your requirements. We wish you trouble-free and successful operation. The dosing system eco-CONTROL EC200-K is made up of the dosing control and the 2K dispensers. -
Page 6: Features
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Features Functions in brief with your transactions in the document: Feature Section Page 3 dosing programs: Quantity Start/stop Time program 5.8.1 24 different dosing programs (operation with memory card) 5.11 Sucking back of the medium to prevent dripping 5.10.7 Adjustable pot life, automatic mixer filling 5.10.3... -
Page 7: Safety
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Safety Informal safety measures - The operating and maintenance manual must be kept, together with the operating and maintenance manual of the dispenser(s), at the site where the dosing system is used at all times. -
Page 8: Qualifications Of The Operators And Maintenance Personnel
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Qualifications of the operators and maintenance personnel The operating organisation is responsible for ensuring that the operators and maintenance personnel are suitably qualified. The Operating and maintenance instructions must have been read and understood. The relevant technical rules and safety regulations must be complied with. -
Page 9: Sources Of Danger Due To Dosing System
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Sources of danger due to Dosing system Failure to follow the instructions given below can result in damage to the unit and possible severe injury to persons in the vicinity. - Very high dosing pressures can be produced, depending on the viscosity and the speed of rotation, and this could result in unintended spurting out of the medium. -
Page 10: Operation
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Operation Before commissioning the Dosing system, the safety information in Chapter 4, Safety, starting on page 7, must have been read and understood. Displays and controls Item Function, description 1+2 Graphic display Mains switch NAVI wheel Select and set variable values and input dialog... -
Page 11: Connections
Pressure sensor connection for medium components A and B * See section 8.3, page 36 for pin-outs 24 25 ViscoTec Pumpen und Dosiertechnik GmbH Amperstraße 4 D-84513 Töging (The primary pressure does not apply for self-levelling liquids) Product supply A... -
Page 12: Symbols On The Screen
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Symbols on the screen Designation / function Description Dosing program See 5.8.1, Dosing programs, page 16 Quantity Quantity program Dosing program See 5.8.1, Dosing programs, page 16 Start / stop Start / stop program Dosing program See 5.8.1, Dosing programs, page 16 Time... -
Page 13: Functional And Operational Schematic
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Functional and operational schematic The interaction of the screen displays, the input dialog and the function keys: The control system has an intuitive input dialog. The selection or the change of a value is offered on the screen to suit the relevant program section. -
Page 14: Starting Up For The First Time
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Starting up for the first time Caution: The 2K-dispenser lead (connector 16, Chapter 5.2, Connections on page 11) may only be connected and disconnected when the power supply is isolated. The electronics in the drive motor could be damaged if this precaution is not taken. -
Page 15: Starting Up
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Starting up • Turns on the mains switch. • Position the new mixer where necessary. The dosing system set is ready for operation. 5.6.1 Important settings Some important settings must be made to ensure problem-free operation of the 2K- dosing station. -
Page 16: Dosing Programs
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.8.1 Dosing programs Quantity program Quantity program is used to give out a fixed and defined quantity of medium. Depending on the 2K-dispenser and the medium used, it is possible to set very small amouts per dosing. -
Page 17: Calibrating
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Dosing by means of an external controller As in the case of dosing with the foot switch, but the triggering and termination of the dosing are done by supplying an electrical signal. See 8.3, Interface description, page 36. Notice: If a memory card is being used, press the foot switch briefly to load the saved and most recently run program and to display it on the screen. -
Page 18: Calibration Manual
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions • Press the START key, the calibration starts, the 2K-dispenser is switched on and conveys the quantity specified by the system. This process can be repeated as often as desired. e.g., for comparative measurements. •... -
Page 19: Settings
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10 Settings 5.10.1 Mixing ratio If a dosing program is active, the mixing ratio is shown in Mixture 1.0:1.0 the right-hand display and can be changed. The value for Mixer small dispenser A can be set Pot time 00 : 23 : 45... -
Page 20: Dosing Quantity
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10.4 Dosing quantity General on determining the dosing amount. Notice: If a value that differs from 100% is set in the Calibration manual menu (section 5.9.2), this affects the results of the dosing. The smallest dosing quantities can be determined most easily via the weight. -
Page 21: Dosing Pressure Monitor
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10.7 Sucking back Suckback In order to effectively prevent any dripping of the medium, a value for the sucking back can be set. For safety reasons, the sucking back is restricted to a maximum quantity of 0.02ml. •... -
Page 22: Tolerance Value Primary Pressure Monitoring
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10.10 Tolerance value primary pressure monitoring • Press PRG, system selection menu, Programs display 2 appears. Calibration auto Calibration manuell • Select Administration, display 25 appears. Service Flush manually A Flush manually B Administration 10 47h Fr 18.03.11... - Page 23 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions • Select Password protection, display 41 appears. • Press the Navi wheel, display On, changes to Off, Protection active appears in the status bar. • Select and confirm the password (code). •...
- Page 24 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions • Select Password protection, display 41 appears. • Press the Navi wheel, display Off, changes to On, Protection inactiveappears in the status bar. • Press the OK button and confirm, password protection has been deactivated.
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Page 25: Analogue Input
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.10.12 Analogue Input Description: The flow rate (0-6 ml/min) for the connected pump(s) is regulated proportional to the applied analog signal (V or mA). This function is only effective in the Start / stop program. Technical connection data on the system connector (15) Analog signal Input resistance / resolution... -
Page 26: System And Error Messages
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Start/ stop Flow rate Suckback Notice: If one of the two analogue inputs is active, this will be indicated in plain text in the display of the Start / Stop Program (display 44) instead of the dynamic flow rate 100% display. -
Page 27: Creating Dosing Programs
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Press the Esc key to quit the menu. The volume is set with the NAVI wheel and confirmed with the Enter key. All the values that are set here are saved permanently in the Dosing system. Notice: The overcurrent monitoring is set permanently to ON. -
Page 28: Copying The Dosing Program
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions • Press Enter for longer than 1 second, display 26.4 appears. • Select the desired dosing program number and confirm, the dosing program is activated and can be used. 5.13 Copying the dosing program Only possible if using a memory card. -
Page 29: Changing A Dosing Program
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.14 Changing a dosing program Only possible if using a memory card. If there is no memory card, then only program 00 (volatile memory) is available. • Press PRG, system selection menu, Programs Calibration auto display 2 appears. -
Page 30: Dosing, Selected Directly Without Dosing Program
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Level 2 The pressure unit Bar can be changed over to Output pressure psi. Max. press. A 20 Bar 20 Bar Max. press. B Select the disk symbol on the bottom right to save. -
Page 31: Dosing, Using A Dosing Program
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.16 Dosing, using a dosing program See 5.12, Selecting the dosing program on page 27. 5.17 Monitoring / displaying dosing pressure The dosing pressure monitored by the sensors can be displayed as follows when the dosing program is activated. -
Page 32: Bleeding The 2K-Dispenser After Filling / Refilling It And After Cleaning
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 5.19 Bleeding the 2K-dispenser after filling / refilling it and after cleaning Caution: Do not switch on the Control system until medium has been delivered to it. Otherwise there is a risk of damage to the equipment. Even a short test run can cause irreparable damage to the stator. -
Page 33: Service
Service • Select Service and confirm, Flush manually A Flush manually B display 38 appears. Administration 10 47h Fr 18.03.11 ViscoTec C200 DUO Serial number 7512 Software C200 2K V1.00 All the main system and operating times are displayed. 00002h13m Motor totally The language for the displays can be set. -
Page 34: Troubleshooting / Maintenance
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Troubleshooting / Maintenance Troubleshooting Fault Possible cause Action Dosing system cannot be no dispenser connected Connect dispenser (ensure that operated, no display. the mains plug has been removed beforehand) Mains switch turned off Turn on the mains switch Mains adapter has no power or Check the mains adapter... -
Page 35: Technical Data
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Technical data Dosing control Dimensions (h x w x d) 110 x 240 x 210 mm Weight approx. 1.3 kg Supply 24 V DC, mains adapter supplied Mains adapter 230 V / 50 / 60 Hz Performance max. -
Page 36: Interface Description
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Interface description 8.3.1 System plugs Suitable system plugs from the manufacturer Wieland Article number (Wieland) Mains switch (2-pin) 25.345.3253.0, RM5.08 System plugs 19 25.345.4053.0, RM5.08 System plugs 15 25.345.4253.0, RM5.08 System plugs 14 25.630.1453.0, RM3.5 Compatible plug terminals: Manufacturers Phoenix-Contact and Weidmüller System plugs (14) - Page 37 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions System plugs (15) Type Area Item O1C Collector* Dosing (Dosing running=transistor interconnected) O1E Emitter* O2C Collector* Remote mode max. 30V/10mA (local operating mode or no ecoRemote O2E Emitter* connected=transistor interconnected) O3C Collector* not set O3E Emitter* Make contact...
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Page 38: Logical Links Of The Outputs
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions System plugs (19) Type Area Item galvanically separated max. 24V/10mA not set galvanically separated galvanically separated max. 24V/10mA not set galvanically separated OFC Collector* Fill level alarm (no alarm=transistor interconnected) OFE Emitter* ORC Collector* Ready for operation (no error=transistor max. - Page 39 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Copyright © Version 1.4 39 / 43...
- Page 40 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions 40 / 43 Version 1.4 Copyright ©...
- Page 41 Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Copyright © Version 1.4 41 / 43...
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Page 42: Disposal
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions Disposal Dispose of the Dosing system in an environmentally safe way. All materials and products left in containers must be treated in accordance with the appropriate recycling requirements. Electrical components must not be disposed of together with household waste. They must be taken to the collection points provided for this purpose. -
Page 43: Ec-Declaration Of Conformity
Dosing system eco-CONTROL EC200 DUO Operating and maintenance instructions EC-Declaration of Conformity in accordance with the EC-Machinery Directive 2006/42/EG, Appendix II A ViscoTec Pumpen- und Dosiertechnik GmbH Amperstraße 13 D-84513 Töging hereby declare that the machinery described below complies in its design and construction and in the version marketed by us with the basic safety and health requirements of the EC Directive 2006/42/EG.
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