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DFK CUSHMAN TITAN XD Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
CUSHMAN
TITAN XD/HD
.

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Summary of Contents for DFK CUSHMAN TITAN XD

  • Page 1 INSTALLATION INSTRUCTIONS CUSHMAN TITAN XD/HD...

  • Page 2: Safety Instructions

    Failure to properly latch/lock front window before driving the vehicle could result in serious injury. Never operate your UTV with the cab doors open. Failure to properly latch the doors before moving the vehicle could result in serious injury. DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com...

  • Page 3: Maintenance And Cleaning

    All bolted connections of cab must be checked by the user at regular intervals and retightened if needed. Please be careful to not break the plastic washers. Tighten screws with plastic washers to max torque of 3.7 foot-pound force (5 Nm)!!! DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com...

  • Page 4: Preparation For Installation

    PREPARATION FOR INSTALLATION: Uninstall headlights from the front of the vehicle and set aside for re-installation later in instructions. Be sure to mark the wires with tape for easier re-install. CAB PREVIEW DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com...
  • Page 5 CUSHMAN TITAN XD/HD Uninstall the Cushman badge from the vehicle´s front panel. DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com Downers Grove, IL www.dfkcabs.com...
  • Page 6 CUSHMAN TITAN XD/HD Mount the badge onto the front plastic panel using the original hardware. DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com Downers Grove, IL www.dfkcabs.com...
  • Page 7 CUSHMAN TITAN XD/HD LEFT DOOR FRAME+ RIGHT DOOR FRAME Place the template onto the vehicles side. DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com Downers Grove, IL www.dfkcabs.com...
  • Page 8 CUSHMAN TITAN XD/HD Align the template into position and fix with one-handed clamps. DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com Downers Grove, IL www.dfkcabs.com...
  • Page 9 CUSHMAN TITAN XD/HD Make marks on the sides of the vehicle in accordance with the picture below (red arrows). DFK America Inc. Phone: 630-324-6793 2215 W. Curtiss Street Email: info@dfkcabs.com Downers Grove, IL www.dfkcabs.com...
  • Page 10 CUSHMAN TITAN XD/HD MAKE SURE THAT ALL DISTANCES ARE CORRECT. STANDARD SEE NEXT PAGES Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 11 CUSHMAN TITAN XD/HD Drill Ø 14mm holes centered into the marks (red circles). SEE NEXT PAGE Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...

  • Page 12: Detailed Views

    CUSHMAN TITAN XD/HD DETAILED VIEWS Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 13 Remove the Left Door from the frame by lifting it off the hinge pins Place the left door frame onto the vehicle side in accordance with the prepared holes. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 14 TITAN XD/HD Mount the left door frame to the vehicle using the included bolts, washers and nuts and tighten slightly (1 Nm). SEE NEXT PAGE Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 15 CUSHMAN TITAN XD/HD DETAILED VIEWS For the rear frame mounting assembly use included thick washer (red circle). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 16 CUSHMAN TITAN XD/HD DETAILED VIEWS Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 17 CUSHMAN TITAN XD/HD Repeat previous steps to install the right door frame. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 18 CUSHMAN TITAN XD/HD REAR PANEL 1. Place the rear support “X” cross onto the door frames. 60E01U01-20W001 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 19 Mount the rear support “H” frame to the door frame using the included bolts, washers and covers and tighten slightly on both sides (9 in-lbs or 1 Nm). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 20 CUSHMAN TITAN XD/HD ROOF Place the roof onto the door frames and align into position with the original rivet nuts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 21 Mount the roof to the door frame with the included bolts, washers and covers on both sides. NOW TIGHTEN THE DOOR FRAMES BOLTS AND THE REAR SUPPORT “X” CROSS BOLTS CORRECTLY. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 22 CUSHMAN TITAN XD/HD REAR PANEL 2. Place the rear bottom panel onto the rear support “X” cross. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 23 CUSHMAN TITAN XD/HD Mount the rear bottom panel to the rear support “X” cross with the included bolts and washers. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 24 CUSHMAN TITAN XD/HD Align the rear polycarbonate assembly into position. 60E01U01-20M008 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 25 CUSHMAN TITAN XD/HD Mount the rear polycarbonate to the roof with the included bolts, washers, nuts and covers. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...

  • Page 26: Detailed View

    CUSHMAN TITAN XD/HD DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 27 CUSHMAN TITAN XD/HD Mount the rear polycarbonate to the rear bottom panel with the included bolts, washers, nuts and covers. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 28 CUSHMAN TITAN XD/HD FRONT PANEL 1. Install the front panel ledge onto the prepared pins. 60E01U01-10M012 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 29 CUSHMAN TITAN XD/HD Mount the front panel ledge to the door frame with the included bolt, washers and cover on both sides. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 30 CUSHMAN TITAN XD/HD Tighten original nuts (red circle) on both sides. DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 31 CUSHMAN TITAN XD/HD Place the right front sealing ledge onto the right door frame. 60E01U01-10M016 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 32 TITAN XD/HD Mount the right front sealing ledge to the right door frame using the included bolts and washers. REPEAT PREVIOUS STEPS WITH THE LEFT FRONT SEALING LEDGE. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 33 CUSHMAN TITAN XD/HD FRONT PANEL 1. Place the front plastic cover onto the door frames. 60E01U01-10M013 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 34 CUSHMAN TITAN XD/HD Mount the front plastic cover to the door frames with th included bolts and washers on both sides. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 35 CUSHMAN TITAN XD/HD Place the front glass assembly onto the door frames and align into position. 60E01U01-10M006 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 36 CUSHMAN TITAN XD/HD Mount the front upper ledge to the roof using the included bolts, washers and covers. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 37 CUSHMAN TITAN XD/HD Loosen the glass stop holder bolts and adjust the glass stop into the best position on both side. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 38 Connect the wiper harness with the wiper motor DETAILED VIEW. Route the washer tube through the front glass using original grommet (red circle). Connect the washer tube to the washer jet. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 39 Uninstall the harness cover. Route the wiper harness branch to the wiper motor (blue line). Then, install the harness cover and mount using the included M6x14 bolts, washers and covers (red circle). DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 40 CUSHMAN TITAN XD/HD FOR TITAN XD INSTRUCTIONS, CONTINUE TO NEXT PAGE. FOR TITAN HD INSTRUCTIONS, PROCEED TO PAGE 66 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 41 CUSHMAN TITAN XD/HD Route the bottom of the pre-installed Wiper Harness through the right front support ledge hole (red circle). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 42 CUSHMAN TITAN XD/HD Continue routing the Wiper Harness under the dashboard using front LEFT light opening (red line). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 43 CUSHMAN TITAN XD/HD Uninstall original left dashboard cover (red circle) and route the Wiper Harness through the hole. Save the screws for the later use. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 44 CUSHMAN TITAN XD/HD Install the washer tank to the washer tank bracket using included bolts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 45 TITAN XD/HD Mount the washer pump and washer tank brackets together using the included bolts. Connect the washer tube from the washer pump to the tank (green arrow). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 46 Connect the Wiper Harness from the wiper/washer and the washer tube to the washer pump. Use red wire to top terminal and yellow/green wires to bottom terminal DETAILED VIEW of the harness connection to pump Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 47 CUSHMAN TITAN XD/HD Align the washer assembly into position and mount with the original dashboard cover screws. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 48 CUSHMAN TITAN XD/HD Route the rest of the Wiper Harness under the dashboard to the left side of the vehicle (blue line). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 49 Uninstall the original left dashboard cover and replace it with the included cover (red rectangle). Route the branch of the Wire Harness for the wiper/washer switch under the dashboard and through the prepared hole (blue rectangle). 60E01U01-00-001 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 50 TITAN XD/HD Connect the switch branch of the Wiper Harness to the switch and press the switch into the hole. DETAILED VIEW of the connection on back of switch. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 51 CUSHMAN TITAN XD/HD Connect the wiper/washer harnesses to the vehicle´s main harness. BEFORE FIRST USAGE FILL THE WASHER TANK WITH THE WASHER LIQUID. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 52 CUSHMAN TITAN XD/HD Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 53 CUSHMAN TITAN XD/HD Following the red line in the picture below, route the harness through the steering column area to the wiper/washer switch. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 54 CUSHMAN TITAN XD/HD Connect the washer tank harness to the washer motor. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 55 CUSHMAN TITAN XD/HD Place the plastic dashboard cover onto the front dashboard. 60E01U01-10M014 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 56 CUSHMAN TITAN XD/HD Connect front lights to Vehicle wiring harness. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 57 Place the front lights onto the front plastic panel and mount to the original holder using the included bolts, washers and covers. Mount the front lights to the front plastic panel using original bolts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 58 CUSHMAN TITAN XD/HD Place the plastic dashboard cover onto the front dashboard. 60E01U01-10M014 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 59 Mount the plastic dashboard cover to the front panel ledge using the included screws, washer and covers. needed drill ᴓ6mm holes into the center marks (can be seen on the reverse side of the cover). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 60 CUSHMAN TITAN XD/HD RIGHT DOOR + LEFT DOOR Place the right door onto hinges after lubricating the hinge pins and installing the 10mm washers. 60E01U01-50M005 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 61 CUSHMAN TITAN XD/HD Mount the safety string snap-hook to the door frame, using pre-installed eyebolt. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 62 CUSHMAN TITAN XD/HD IF MIRRORS ARE NOT PRE-INSTALLED, FOLLOW INSTRUCTIONS BELOW Uninstall original bolts and washers from the polycarbonate fixing assembly. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 63 CUSHMAN TITAN XD/HD Place the right door mirror onto the left door panel and mount using included bolts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 64 CUSHMAN TITAN XD/HD Repeat previous steps with the left door. CAB INSTALL COMPLETE Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 65 D. SELF DRILLING/TAPPING SCREWS AND CAPS (3 EACH) E. LEFT/RIGHT HEADLIGHT BRACKETS (1 EACH) F. POWER WIRE HARNESS (1) G. HEADLIGHT BLACKOUT COVERS (2) H. 8” (200mm) CABLE TIES (8) Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 66 If your vehicle has headlights, remove them from the front of the vehicle and set aside. Drill a 1” diameter hole to the left 6” and up 6” from the existing RH headlght hole. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 67 CUSHMAN TITAN XD/HD Run Wiper Harness from right side ROPS through newly drilled hole DETAILED VIEW FROM OVERHEAD Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 68 Remove the 2 Phillips screws from the far back of the rear deck and lift and set aside the wooden bed to begin installation of the Power Harness Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 69 Use zip ties as needed to hold wiring in place. Fuse box Ground here CONNECT RED WIRE HERE DO NOT INSTALL FUSE UNTIL AFTER PAGE 79 Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 70 CUSHMAN TITAN XD/HD Remove the 3 access panels in order to gain access to pull the wire harness through Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 71 CUSHMAN TITAN XD/HD Route Power Harness through the steel holders, and then upward through rubber boot access area alongside the steering column Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 72 Red to Double Red Black to Double Yellow REPLACE THE 3 ACCESS COVERS Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 73 CUSHMAN TITAN XD/HD Install the washer tank to the washer tank bracket using included bolts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 74 TITAN XD/HD Mount the washer pump and washer tank brackets together using the included bolts. Connect the washer tube from the washer pump to the tank (green arrow). Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 75 CUSHMAN TITAN XD/HD Align the washer assembly onto the dasboard cover and mount with included screws, washers and nuts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 76 Connect the Wiper Harness from the wiper/washer and the washer tube to the washer pump. Use red wire to top terminal and yellow/green wires to bottom terminal DETAILED VIEW of the harness connection to pump Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 77 TITAN XD/HD Connect the switch branch of the Wiper Harness plug to the back of the wiper/washer switch and press the switch into the hole. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 78 DETAILED VIEW OF PLUG IN TO BACK OF SWITCH INSERT FUSE INTO BLOCK SHOWN ON PAGE 70 REINSTALL BACK WOODEN PANEL AND SECURE WITH THE 2 SCREWS. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 79 CUSHMAN TITAN XD/HD Align the washer assembly into best position. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 80 CUSHMAN TITAN XD/HD Fix the washer assembly to the dashboard with the original bolts. If necessary use included self –drilling tapping bolts. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 81 CUSHMAN TITAN XD/HD DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 82 CUSHMAN TITAN XD/HD HD MODELS WITH NO HEADLIGHTS Pre-determine the proper position for the Blackout plate to cover the headlight openings Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 83 CUSHMAN TITAN XD/HD Remove the cover layer from the 2-sided tape along the back of the Blackout cover. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 84 Position and push the Blackout cover into place, being sure to push down around the entire edge. If the cover is not firmly held, use the supplied ABS adhesive Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 85 3. Put short side of mounting bracket over mounting stem and mounting nut. Tighten. 4. Insert wire extensions through the back mounting stem and connect to the light wires with butt connector s Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 86 8. Put supplied bolt on the back bracket stem from behind to secure the entire light assembly 9. Crimp spade connectors onto extension wires 10. Reconnect the power wires to the extension wires to the headlight. Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com...
  • Page 87 CUSHMAN TITAN XD/HD DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 88 CUSHMAN TITAN XD/HD DETAILED VIEW Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...
  • Page 89 CUSHMAN TITAN XD/HD Return to pgs. 59-65 to complete HD installation Phone: 630-324-6793 DFK America Inc. Email: info@dfkcabs.com 2215 W. Curtiss Street www.dfkcabs.com Downers Grove, IL...

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