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NMC-WOLLARD TMPS-200 Operation, Maintenance And Parts Manual

Truck mounted passenger stair
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Truck Mounted Passenger Stair TMPS-200
Manual No. 307559
TRUCK MOUNTED
TO: 35A3-25-1
PASSENGER STAIR
OPERATION, MAINTENANCE AND PARTS
MANUAL
Model TMPS-200
Effective Starting S/N1378
NMC-Wollard, Inc.
2021 Truax Blvd.
Eau Claire, WI 54703
715-835-3151
FAX 715-835-6625
Web Site: nmc-wollard.com
General Email: nmc-wollard@nmc-wollard.com

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Summary of Contents for NMC-WOLLARD TMPS-200

  • Page 1 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 TRUCK MOUNTED TO: 35A3-25-1 PASSENGER STAIR OPERATION, MAINTENANCE AND PARTS MANUAL Model TMPS-200 Effective Starting S/N1378 NMC-Wollard, Inc. 2021 Truax Blvd. Eau Claire, WI 54703 715-835-3151 FAX 715-835-6625 Web Site: nmc-wollard.com General Email: nmc-wollard@nmc-wollard.com...
  • Page 2 Congratulations on the purchase of your new Truck Mounted Passenger Stair TMPS-200 from NMC-Wollard, Inc. with its optional equipment this is the simplest, most flexible system on the market today. With proper operation and preventative maintenance it will last for years.
  • Page 3 Manual No. 307559 This manual is available on CD-ROM P/N 307559CD. Keep a copy of your NMC-Wollard, Inc. manuals on your computer or CD-ROM! You will be able to print and read pages. These manuals contain linked book marks and hypertext links on the tables of contents.
  • Page 4 1 YEAR LIMITED WARRANTY NMC-Wollard, Inc. NMC-Wollard, Inc. warrants to the original owner that all components of the equipment are free from defects in material and workmanship under normal use and service for 12 months or 1,000 hours, whichever comes first, from the date of shipment.
  • Page 5 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 fitness for a particular purpose or otherwise. NMC-Wollard, Inc. shall not be liable for loss of use of equipment, loss of time, loss of business, or for any other incidental, or consequential damages. No authorized NMC-Wollard, Inc.
  • Page 6 Labor rate are reviewed annually, if you do not have an established rate, call NMC-Wollard, Inc. We do not publish a rate book; instead, we have accumulated average times for repairs. We will authorize repair time once we have approved the repair.

  • Page 7: Table Of Contents

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 TABLE OF CONTENTS 1 YEAR LIMITED WARRANTY ......4 TABLE OF CONTENTS .
  • Page 8 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS TABLE OF CONTENTS 1 DESCRIPTION ........1 1.1 Product Safety .
  • Page 9 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2.7Servicing Loading Facilities Other Than Aircraft ....9 3 SPECIFICATIONS AND CAPABILITIES ..... . 1 3.1 Aircraft Servicing Capability - 2005 &...
  • Page 10 1 SERVICING ........1 1.1 NMC-Wollard, Inc. Torque Values ..... . 2 1.2 Preventative Maintenance .
  • Page 11 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.10 Installation of Optional Canopy ..... . 10 3.10.1 Deck Section......10 3.10.2 Lower Section .
  • Page 12 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 3 OVERHAUL/MAJOR REPAIR TABLE OF CONTENTS 1 GENERAL REPAIRS ....... 1 1.1 General Information .
  • Page 13 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 4 REPAIR PARTS TABLE OF CONTENTS CHAPTER 4 REPAIR PARTS 1 HOW TO USE THE REPAIR PARTS CHAPTER ....1 2 LIST OF VENDORS .
  • Page 14 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Option, HD Bumper, F350, 2009 ......84 Governor, F350 gas, option ......88 Lights, Canadian Running, Option .
  • Page 15 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 5 MANUFACTURERS’ INFORMATION TABLE OF CONTENTS Hydraforce Combination Valve ......2 DewEze 2005+ Clutch Pump Installation Instructions Part No.

  • Page 16: Revision Record

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 REVISION RECORD Rev. Issue Date Rev. Issue Date Initial Initial Date Inserted Date Inserted NMC- 8/31/05 8/31/05 Wollard, Inc. NMC- 3/31/06 3/31/06 Wollard, Inc NMC- 10/31/06 10/31/06 Wollard, Inc NMC- 03/31/07 03/31/07...

  • Page 17: Revision Highlights

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 REVISION HIGHLIGHTS TO: HOLDERS OF NMC-Wollard, Inc. OPERATION AND MAINTENANCE MANUAL NO. 307559, Truck Mounted Passenger Stair. Pages that have been revised are outlined below, together with highlights of the revision. Please delete and replace the affected pages and enter Revision No. And date to the Revision Record page 16.
  • Page 18 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 REVISION NO. 3 DATED 03/31/07 Chapter/Section Description of Changes And Page No. Rev Record/pg eff updated, Rev 3 added, SN eff Intro/11,13,16,17,21 SN 1378+ added. Solenoid detail added to 307556-3. Updated 2/2/7,10 SN 1378+ 307612.
  • Page 19 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Revision No. 6 Dated 03-31-09 Chapter/Section Description of Changes And Page No. Intro/16,19,21 Rev 6 added, pg effectivity updated. 2/1/4 Error corrected, 57 liters was 34. Revision No. 7 Dated 01-31-14 Chapter/Section Description of Changes And Page No.
  • Page 20 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 THIS PAGE INTENTIONALLY BLANK SEPTEMBER 30, 2008 INTRODUCTION PAGE 20 REVISION HIGHLIGHTS...

  • Page 21: Page Effectivity

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 PAGE EFFECTIVITY Chapter/Section Page Date Chapter/Section Page Date Cover 09/30/08 09/30/08 Introduction 09/30/08 09/30/08 Introduction 09/30/08 09/30/08 Limited Warranty 09/30/08 09/30/08 Limited Warranty 09/30/08 09/30/08 Limited Warranty 09/30/08 09/30/08 Table of Contents...
  • Page 22 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Chapter/Section Page Date Chapter/Section Page Date 09/30/08 03/31/07 09/30/08 03/31/07 09/30/08 03/31/07 09/30/08 08/31/05 09/30/08 03/31/07 09/30/08 10/31/06 09/30/08 10/31/06 09/30/08 08/31/05 3-TOC 09/30/08 09/30/08 3-TOC 09/30/08 03/31/08 09/30/08 03/31/08 09/30/08 03/31/08...
  • Page 23 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Chapter/Section Page Date Chapter/Section Page Date 03/31/08 01/31/14 01/31/14 01/31/14 01/31/14 01/31/14 01/31/14 01/31/14 01/31/14 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08 03/31/08...

  • Page 24: Configuration

    ____________________ Both the sales order and serial numbers are required for proper identification by NMC-Wollard, Inc. whenever you call for service parts or other technical support. The unit shipped with this operator’s manual was equipped with the items indicated on the following available options listing.
  • Page 25 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 303044 Option, 3 Position Gate Plate 303106 Option, 3 Meter Platform 303794 Option, Tow Hooks, Front 303809 Option, Parking Brake 304845 Option, Canopy, Vinyl, No Sides 304990 Option, Canadian Running Lights 305213 Option, High Water Temp Shutdown w/Low Oil Shutdown Diesel, F350/F450, 1999 &...

  • Page 26: Effectivity Code

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 EFFECTIVITY CODE This manual is effective on units having the following serial numbers 1378+ (August, 2005+) and as follows: Effectivity Code Serial Numbers 1378 and 1379 1378 thru 1381 1381+ 1382+ 1384-...
  • Page 27 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS Table of Contents Chapter 1 general information & operation instructions 1 DESCRIPTION ........1 1.1 Product Safety .
  • Page 28 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2.6.1 Using the Optional Hand Pump ....10 2.7 Servicing Loading Facilities Other Than Aircraft ....12 3 SPECIFICATIONS AND CAPABILITIES .

  • Page 29: Chapter 1 General Information & Operation Instructions

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 1 DESCRIPTION 1.1 PRODUCT SAFETY A brief definition of signal words that may be used in this manual: In di cates a haz ard ous sit u a tion which, if not avoided, will re sult in death or se ri ous in jury.

  • Page 30: Safety Decals

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 1.2 SAFETY DECALS 1.2.1 Safety Sign Care • Keep Safety Signs Clean And Legible At All Times. • Replace Safety Signs That Are Missing Or Have Become Illegible. • Replaced Parts That Displayed A Safety Sign Should Also Display The Current Sign.

  • Page 31: General Safety Precaution

    Cus tomer Ser vice De part ment at NMC-Wollard, Inc. There are in her ent haz ards as so ci ated with the op er a tion and ser vic ing of this ma chine.
  • Page 32 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 • To min i mize risk of se ri ous in jury or death, fol low these hy drau lic ser vic ing pre cau tions: • Fol low all nec es sary lock out/tagout pro ce dures.
  • Page 33 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fail ure to heed could re sult in se ri ous per sonal in jury or death. In ad di tion to these gen eral safety pre cau tions you will find spe cific safety mes sages em bed ded in the Op er ating and Main te nance Chap ters of this man ual.

  • Page 34: Equipment Description

    1.4 EQUIPMENT DESCRIPTION 1.4.1 Intended Usage The Wollard Model TMPS-200 is a mobile aircraft boarding facility for large transport-type aircraft. The height of the stair is hydraulically adjustable and will accommodate aircraft having door thresholds ranging from approximately 101-200 inches (256 cm to 508 cm) above the ground.

  • Page 35: Stabilizers

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 • ground illumination in vicinity of bottom step • ground illumination on each main stabilizer • top platform light in the platform end skin of the adjustable section. Stair lighting is controlled by a switch located on the dash in the truck cab.

  • Page 36: Main Section (Stationary Unit)

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 models, the stair treads, intermediate platform, and upper platform are surfaced with aluminum alloy diamond-plate treads. Rubber treads over aluminum alloy surfaces can be supplied as an alternate to the diamond plate.

  • Page 37: Hydraulic Reservoir

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 1.4.13 Hydraulic Reservoir The hydraulic reservoir (tank) is installed within the main frame under the main stair section near the forward end. Capacity is 15 U.S. gallons (57 liters). A sight gauge is provided to check the oil level.

  • Page 38: Operation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2 OPERATION Read and un der stand the Owner’s Man ual be fore op er at ing this ma chine. Fail ure to fol low the safety in struc tions could re sult in se ri ous in jury or death.
  • Page 39 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 1. IN CAB CONTROL SWITCHES STAIR LIGHTS switch - operates tread lights and spotlight. A-FRAME RELEASE switch - release A-Frame lock lever while lowering A-Frame. A-FRAME UP/DOWN switch - operates A-frame hydraulic valve to control hydraulic cylinder for precise positioning of the platform.
  • Page 40 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 NOTE: All hydraulic stair functions are manually activated by switches in the cab which control hydraulic solenoid valves. IMPORTANT: The sta bi liz ers are in ter locked to pre vent mov ing the unit if the sta bi liz ers are in the down po si tion.

  • Page 41: Daily Inspection

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Preparation for Service The unit is lubricated, adjusted, and tested at the factory prior to shipment. It is then prepared for shipment (See Section 4 of this chapter). Before placing the unit in service, perform the commissioning preparations.

  • Page 42: 3General Chassis Check

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 To prevent hand rails from falling away from the stair unit and creating a safely hazard, you must inspect and service them as described in this manual. Check that all the flip step pivot hardware is present and tight. Flip the step up for transporting.

  • Page 43: Driving The Unit

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2.3 DRIVING THE UNIT The stair must be fully retracted and the A-Frame fully lowered whenever traveling and when not being used. Failure to do so could result in overturned machine from wind or jet blast.
  • Page 44 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Leave the engine idling, place the transmission in neutral and set the parking brake. Switch ON the MASTER SWITCH. Hold the A-FRAME UP/DOWN switch UP or DOWN as instructed in step 4 or 5 and to position the A-Frame at its center position.
  • Page 45 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Release the parking brake and carefully idle the unit forward to the aircraft and make soft contact of the rubber platform bumper with the aircraft. Use the overhead spotlight as necessary for night operation.

  • Page 46: Driving Away From Aircraft

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 To avoid falling between aircraft and panels, always slide panels as close towards aircraft as possible, then slide back to the closest lock position. Keep hands and feet clear when sliding panels. Never leave panels retracted when positioned at an aircraft.

  • Page 47: Emer Gency Pro Ce Dures

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2.6 EMER GENCY PRO CE DURES 2.6.1 Using the Optional Hand Pump A man u ally op er ated hy drau lic pump is sup plied on the hy drau lic man i fold. The pump per mits rais ing or low er ing the stair and sta bi liz ers man u ally in the event of a fail ure of the en gine or hy drau lic sys tem.
  • Page 48 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 1. EMERGENCY HAND OPERATING HYDRAULICS Be sure that all per sons are clear of the stair unit and away from pos si ble pinch points while low er ing or rais ing the stair.

  • Page 49: Servicing Loading Facilities Other Than Aircraft

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Be careful that the stair unit can not roll toward the aircraft and release the parking brake. Chock ahead of the wheels if necessary. Roll or tow the stair unit away from the aircraft. When parked, reapply the parking brake.
  • Page 50 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS SEPTEMBER 30, 2008 2 OPERATION PAGE 13...

  • Page 51: Specifications And Capabilities

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3 SPECIFICATIONS AND CAPABILITIES 3.1 AIRCRAFT SERVICING CAPABILITY - 2005 & LATER All Aircraft having doorsill heights ranging from 100” (254cm) to 200” (508cm). 3.1.1 Stair Capacity Platform ....900 lbs. (409 kg) uniformly distributed load Each Step .

  • Page 52: Truck Chassis

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.1.7 Truck Chassis Ford Series F-350, Type F37 Gasoline Engine ....Ford 350 (5.4L) V8, Fuel injected Diesel Engine (option) . . . Triton Ford 6.0L (V8 engine block heater standard) 3.1.8...
  • Page 53 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Rotating beacon Hour meter Morse control Governor Mico lever brake lock Back-up alarm Heavy-duty bumper/grill guard Undercoating Rustproofing Rubberized stair treads and platforms CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS SEPTEMBER 30, 2008...
  • Page 54 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS PAGE 4 3 SPECIFICATIONS AND CAPABILITIES...

  • Page 55: Commissioning And Decommissioning For Operation And Shipping

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 4 COMMISSIONING AND DECOMMISSIONING FOR OPERATION AND SHIPPING 4.1 COMMISSIONING/DECOMMISSIONING FOR AIRPORT, CROSS COUNTY OR SHIPPING The unit has been thoroughly lubricated and tested before leaving the factory, but to ensure against damage, certain components have been strapped, wedged, packaged, or covered, and, if shipment was overseas, coated with preservatives.

  • Page 56: 2Rear Spring U-Bolts

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 1. TRUCK PREPARATION 4.2.2 Rear Spring U-Bolts Figure 1 Rear spring U-bolts (tie-downs) are shipped installed but not tightened. Prior to operating at destination, adjust rear spring U-bolts as follows: SEPTEMBER 30, 2008 CHAPTER 1 GENERAL INFORMATION &...

  • Page 57: Installing The Handrails

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Park vehicle on level surface. Assure that front spring lockouts have been installed. Raise adjustable stair to full extension. Lower A-frame fully. Operate stabilizers to full extension. Enter stair cavity to reach rear axle U-bolt adjustment nuts.

  • Page 58: Miscellaneous Preparation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 b. Check handrail for marks or scratches received during shipment. Use a file to smooth any nicks that might cause injury. Use fine or medium steel wool to polish surfaces. The 1/4-28 handrail attaching screws are shipped installed on the stair.

  • Page 59: 2Stabilizers

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 4.5.2 Stabilizers Each stabilizer is secured in the UP position. Remove straps. 4.5.3 Hydraulic Oil Check level of hydraulic oil in reservoir. Correct level is at "FULL" mark on sight gauge with all actuating cylinders retracted. Working capacity of reservoir is 15 U.S.
  • Page 60 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 1 GENERAL INFORMATION & OPERATION INSTRUCTIONS PAGE 6 4 COMMISSIONING AND DECOMMISSIONING FOR OPERATION AND SHIPPING...
  • Page 61 1 SERVICING ........1 1.1 NMC-Wollard, Inc. Torque Values ..... 2 1.2 Preventative Maintenance .
  • Page 62 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.10.1 Deck Section......10 3.10.2 Lower Section ......12 3.10.3 Final Assembly.

  • Page 63: Servicing

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 1 SERVICING Perform lock out/tagout pro ce dures be fore ad just ing, lu bri cat ing, clean ing or oth er wise ser vic ing. Fail ure to do so could re sult in un ex pected startup and could cause se ri ous in jury or death.

  • Page 64: Nmc-Wollard, Inc. Torque Values

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 NMC-Wollard, Inc. Torque Values The following data is excerpted from SAE Report J1701, March, 1999. The complete report is available from SAE at www.sae.org. It contains detailed information about variables for torque management to achieve correct fastener joint tightening. This is an advisory guide and responsibility for its application lies with the user.

  • Page 65: Preventative Maintenance

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Preventative Maintenance 1.2.1 Periodic Maintenance FREQUENCY DESCRIPTION OF PROCEDURE AS REQUIRED Inspect truck engine and chassis in accordance with the manufacturer's recommended maintenance schedule WEEKLY Check level of hydraulic oil in hydraulic reservoir.

  • Page 66: Changing Reservoir Oil

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 • Do not investigate for leaks with hands. Use a large piece of cardboard. 1.3.2 Hydraulic System – Special Instructions NOTICE! To minimize hydraulic system damage, do the following: • Clean li ness is the best way to in sure sat is fac tory com po nent life, on ei ther new or re paired units.

  • Page 67: General Lubrication Diagram

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 General Lubrication Diagram Item Specification Fig. Lubricate stair unlock mechanism shaft through All purpose grease the grease fittings on each shaft bracket. Lubricate the safety release linkage to both the SAE No.10 stair and upper frame support.
  • Page 68 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 6 1 SERVICING...

  • Page 69: Trouble Shooting

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 2 TROUBLE SHOOTING Perform lock out/tagout pro ce dures be fore ad just ing, lu bri cat ing, clean ing or oth er wise ser vic ing. Fail ure to do so could re sult in un ex pected startup and could cause se ri ous in jury or death.

  • Page 70: Basic Troubleshooting - Mechanical

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Basic Troubleshooting - Mechanical Problem Possible Cause Remedy Front only or rear Supply hose leaking Check hose for pressure. only stabilizers Pilot-operated check valve Replace defective operate. defective pilot-operated check valve. Upper section of A-frame flow control valve Replace valve.

  • Page 71: Basic Troubleshooting - Electrical System

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Basic Troubleshooting - Electrical System Problem Possible Cause Remedy Proximity switch improperly Readjust switch. "STABILIZERS adjusted NOT RETRACTED" indicator does not Proximity switch defective Replace defective switch. go out when stabilizer is Relay CR4 defective Replace defective relay.

  • Page 72: Electrical And Hydraulic Schematics And Diagrams

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Electrical and Hydraulic Schematics and Diagrams 18359 FIGURE 1. LIGHTS, FLOOD, BACKUP, OPTION SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 4 2 TROUBLE SHOOTING...
  • Page 73 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 SEE CHAP. 5, HYDRA FORCE COMBINATION VALVE 307609 FIGURE 2. HARNESS, CHASSIS CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 2 TROUBLE SHOOTING PAGE 5...
  • Page 74 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307556-1 FIGURE 3. ELECTRICAL SCHEMATIC, GAS/DSL, MANIFOLD HYD’S SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 6 2 TROUBLE SHOOTING...
  • Page 75 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307556-3 307556-2 FIGURE 4. WIRING DIAGRAM, GAS/DSL, MANIFOLD HYD’S CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 2 TROUBLE SHOOTING PAGE 7...
  • Page 76 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307619 FIGURE 5. SHUT DOWN, LOW OIL, TMPS200, GAS/DSL, OPTION, ELEC. SCHEMATIC (SN 1381+) SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 8 2 TROUBLE SHOOTING...
  • Page 77 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307619 FIGURE 6. SHUT DOWN, LOW OIL, TMPS200, GAS/DSL, OPTION, WIRING DIAGRAM CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 2 TROUBLE SHOOTING PAGE 9...
  • Page 78 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307612 FIGURE 7. HYDRAULIC SCHEMATIC SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 10 2 TROUBLE SHOOTING...
  • Page 79 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 307575 FIGURE 8. HYDRAULIC MANIFOLD, LIFT/STABILIZER CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 2 TROUBLE SHOOTING PAGE 11...
  • Page 80 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank. SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 12 2 TROUBLE SHOOTING...

  • Page 81: Removal And Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3 REMOVAL AND INSTALLATION Perform lock out/tagout pro ce dures be fore ad just ing, lu bri cat ing, clean ing or oth er wise ser vic ing. Fail ure to do so could re sult in un ex pected startup and could cause se ri ous in jury or death.

  • Page 82: Stair Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Turn hydraulic shutoff valve (located between tank and Y-strainer) to "OFF" position before disconnecting hydraulic lines. Disconnect battery. Disconnect all electric wires and hydraulic lines from truck section to the stair. Cap all open hydraulic lines and ports.

  • Page 83: Separating And Mating Stair Sections

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Separating and Mating Stair Sections 3.2.1 Separating Stair Sections Remove stairs from truck as outlined in preceding paragraphs. Using a hoist, raise lower end of main section to approximately four feet above floor level.

  • Page 84: Stair Cylinder Removal And Replacement

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 When adjustable section has mated sufficiently with main section, remove blocks from under upper end of main section and continue slipping sections together until upper platform level is approximately ten inches from highest step position on main platform.

  • Page 85: A-Frame Removal And Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 17. Check for hydraulic oil leaks. 18. Replace side panels. A-Frame Removal and Installation 3.4.1 A-Frame Removal Remove side panels. Support upper end of stair by placing a pipe (1-1/4" standard pipe is excellent), or other member of sufficient size and strength, across underside of top platform so that it protrudes from each side.

  • Page 86: Main Stair Frame Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.5.2 Main Stair Frame Installation Installation is the reverse of removal. Electrical Components Removal and Installation Electrical system components are conventional items requiring conventional methods of mounting. An automotive mechanic possessing normal skills can accomplish removal and installation of any electrical part with little effort.

  • Page 87: Hydraulic System Procedures

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.7.2 Hydraulic System Procedures NOTICE! To minimize hydraulic system damage, do the following: • Clean li ness is the best way to in sure sat is fac tory com po nent life, on ei ther new or re paired units.

  • Page 88: Installation And Removal Of Optional Extended Stair

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 To minimize the risk of tire/wheel failure and loss of vehicle control, when servicing tire/wheels: • Do not use cleaning solvent on tires. Solvents cause deterioration of the rubber. • Never inflate tires with air from systems using alcohol evaporators.

  • Page 89: Removing The Step Platform Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.9.2 Removing the Step Platform Assembly If you want to remove the step platform assembly in order to reach lower aircraft door sill heights, perform the following steps: Place stair and A-frame in DOWN position.

  • Page 90: Installation Of Optional Canopy

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.10 Installation of Optional Canopy FIGURE 1. OPTIONAL CANOPY 3.10.1 Deck Section Figure 2 The Deck section is the first canopy section to be installed. The stair must be DOWN. Unpack wings and all canopy components.
  • Page 91 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Install a temporary safety guard between handrails across front of deck to help prevent a fall and furthermore each person working on the stair deck should wear a safety harness secured to the deck.

  • Page 92: Lower Section

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Secure front and middle posts to outside of mounting plate with 3/8 capscrews and washers. Capscrews should face inward. Lower Section 3.10.2 Lower Section Figure 3 and Figure 4 FIGURE 3. CANOPY ASSEMBLY LOWER SECTION Install the deck section can opy.

  • Page 93: Final Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 NOTE: The brackets are shipped installed on the stair. Attach upper section overhang to upper section using 3/8 x 0.75 capscrews and washers. Make sure upper Section handrails do not contact lower Section posts. If needed, loosen handrail and/or post fasteners and move handrails and/or posts and retighten fasteners.
  • Page 94 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Install deck canopy Section and lower canopy Section. Place upper canopy Section on a non-scratch surface, top side down. NOTE: Roof pins are shipped installed. Install (6) 59-inch posts onto the roof pins. Install, but do not tighten, 3/8 x 0.75 capscrews and washers.
  • Page 95 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 5. UPPER STAIR SECTION CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 3 REMOVAL AND INSTALLATION PAGE 15...

  • Page 96: Ford 6.0L Diesel Clutch Pump Kit Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3.11 Ford 6.0L Diesel Clutch Pump Kit Installation FIGURE 6. FORD 6.0L DIESEL CLUTCH PUMP KIT Disconnect the battery. Remove the air deflector shield from the top of the fan shroud. SEPTEMBER 30, 2008...
  • Page 97 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Remove the OEM intercooler tube. Unbolt the electrical module (14) from its mounting bracket on the passenger side valve cover. Keep it plugged in and just move it out of the way for now. Unbolt the mounting bracket. It will not be needed again.
  • Page 98 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 14. Hold the deflector shield in place on top of the fan shroud before snapping into place, noting where it contacts the intercooler tube or the clutch pulley. Trim away that portion of the shield. Snap the shield into place making sure it does not make contact.
  • Page 99 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 7. FORD 6.0L DIESEL CLUTCH PUMP KIT CHAPTER 2 MAINTENANCE SEPTEMBER 30, 2008 3 REMOVAL AND INSTALLATION PAGE 19...

  • Page 100: F350 V8/Gas Clutch Pump Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 SN 718 & AFTER PRIOR TO SN 718 FIGURE 8. F350 V8/GAS CLUTCH PUMP INSTALLATION 3.12 F350 V8/Gas Clutch Pump Installation Disconnect battery and drain the radiator. Remove the upper radiator hose. Make note as to which end is which, as it will be turned around when it is installed later.
  • Page 101 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Remove the fan shroud and fan. Repositioning the air cleaner, are for the 5.4L engine only. Refer to fig. 8. If you have the 6.8L engine, discard the DewEze air cleaner bracket (21).

  • Page 102: Deweze, Ford 5.4L, 2008+ Clutch Pump Installation

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 15. Install the pump drive belt (21) making sure pulleys are aligned and the belt runs true. 16. Replace the fan and fan shroud. 17. Replace the upper radiator hose, turning the ends opposite from the way it was originally.

  • Page 103: Repairs

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 4 REPAIRS Per form lock out/tagout pro ce dures be fore ad just ing, lu bri cat ing, clean ing or oth er wise ser vic ing. Fail ure to do so could re sult in un ex pected startup and could cause se ri ous in jury or death.
  • Page 104 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 2 MAINTENANCE PAGE 2 4 REPAIRS...
  • Page 105 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 3 OVERHAUL/MAJOR REPAIR TABLE OF CONTENTS 1 GENERAL REPAIRS....... 1 1.1 General Information .
  • Page 106 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 3 OVERHAUL/MAJOR REPAIR PAGE 2 TABLE OF CONTENTS...
  • Page 107 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 1 GENERAL REPAIRS Shut off and tag out the ma chine be fore ad just ing, lu bri cat ing, clean ing or oth er wise ser vic ing. Fail ure to do so could re sult in un ex pected startup and could re sult in in jury or death.
  • Page 108 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank SEPTEMBER 30, 2008 CHAPTER 3 OVERHAUL/MAJOR REPAIR PAGE 2 1 GENERAL REPAIRS...
  • Page 109 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 4 REPAIR PARTS Table of Contents CHAPTER 4 REPAIR PARTS 1 HOW TO USE THE REPAIR PARTS CHAPTER ....1 2 LIST OF VENDORS .
  • Page 110 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Governor, F350 gas, option ......88 Lights, Canadian Running, Option.

  • Page 111: Chapter 4 Repair Parts

    Manual No. 307559 1 HOW TO USE THE REPAIR PARTS CHAPTER TO ORDER REPAIR PARTS, call NMC-WOLLARD, Inc. Customer Service at 1-715-835-3151. Be prepared to supply the model number and serial number of your machine. Inform the Customer Service Representative what page and figure number the part you require is on, along with the date that appears in the footer of the parts page.
  • Page 112 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 2 1 HOW TO USE THE REPAIR PARTS CHAPTER...

  • Page 113: List Of Vendors

    41625 Incom Intl. Inc., Morse Controls Div., 21 Clinton St., Hudson OH 44236-2802 44185 NMC-WOLLARD, Inc., 2021 Truax Blvd., Eau Claire, WI, 54703 54173 Custom Connector Corp., 1738 E 30th St., Cleveland, OH 44114 58854 (Sylvania Electric) GTE Products Corp., Lighting Products Group, 60...
  • Page 114 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 78225 Stant Mfg. Co., 1620 Colombia, Connersville, IN 47331-1672 78290 Struthers Dunn, Inc., South Windsor, CT 06074 80089 (RBM Controls) Essex Electromechanical Div., Hamilton Standard Controls Inc., 131 Godfrey Street, Logansport, IN 46947-1843 81834 Grote Mfg.

  • Page 115: Numerical Part Number List

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 3 NUMERICAL PART NUMBER LIST PART NO. PAGE PART NO. PAGE PART NO. PAGE 12645 Index 12765W 12651 3, 15, 17, 19 12768W 12651.11 12769W 9, 11 03953 12651.43 12770.01 1.0202 12651.56 12770.02...
  • Page 116 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 PART NO. PAGE PART NO. PAGE PART NO. PAGE 17676 11, 15 2.3648 3.2518 17677 11, 15 2.3665 3.2625 17678.01 9, 15 2.3706 3.2703 17678.03 2.3707 3.2766 17678.07 2.3709 3.2827 17679.02 2.3826 3.2878...
  • Page 117 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 PART NO. PAGE PART NO. PAGE PART NO. PAGE 302744 303859 306307 302753 303921 306389 81, 83, 85, 87 302754 303925 306391 81, 83, 85, 87 302842 303930 306394 81, 83, 85, 87...
  • Page 118 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 PART NO. PAGE PART NO. PAGE PART NO. PAGE 307565 308975 8797.96 307575 29, 37 308976 8807 307577 101, 105, 107 308977 8869 307585 45, 113 309165 8945.75 307594 309167 8946.1 307596...

  • Page 119: 4Illustrated Parts List

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 4 ILLUSTRATED PARTS LIST CHAPTER 4 REPAIR PARTS AUGUST 31, 2005 4 ILLUSTRATED PARTS LIST PAGE 1...

  • Page 120: Main Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 1. MAIN ASSEMBLY 1 OF 2 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 2 4 ILLUSTRATED PARTS LIST...
  • Page 121 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Unit Item Wollard Part No. Part No. Assy 307554 Base Group, 1 of 2 See Appropriate Truck Prep Page In this Chapter. 12645 Bolt, Stair 12681W A-Frame Assembly (See Figure 2)
  • Page 122 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 1. MAIN ASSEMBLY 2 OF 2 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 4 4 ILLUSTRATED PARTS LIST...
  • Page 123 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Eff Unit Item Wollard Part No. Part No. Assy 307554 Base Group, 2 of 2 Comm Locknut, 1/4-20 Comm Washer, 1/4" 304990 Canadian Run Lights, Option 304989 Kit, Daytime Running Lights...

  • Page 124: A-Frame Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 2. A-FRAME ASSEMBLY AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 6 4 ILLUSTRATED PARTS LIST...
  • Page 125 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12681W A-Frame Assembly 12682 Frame, Upper 12683 Frame, Lower 12675 Arm, Release 12681.5 Shaft, Pawl 12668 Pawl, A-Frame Comm Washer, 3/4"...

  • Page 126: Main Stair Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 3. MAIN STAIR ASSEMBLY 1 OF 2 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 8 4 ILLUSTRATED PARTS LIST...
  • Page 127 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12708W Main Stair Assembly, 1 of 2 12705W Main Stair Structure 12514 Main Outer Skin, Lower 12515 Main Outer Skin, Upper 12769W Pin, 1.50 x 8.75, ETD-150...
  • Page 128 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 3. MAIN STAIR ASSEMBLY 2 OF 2 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 10 4 ILLUSTRATED PARTS LIST...
  • Page 129 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12708W Main Stair Assembly, 2 of 2 “D” Size 12703W Support, LWR Step 17676 Angle, Tread 17677 Angle, Riser 12769W Pin, 1.50 x 8.75, ETD-150...

  • Page 130: Handrail Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 4. HANDRAIL ASSEMBLY AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 12 4 ILLUSTRATED PARTS LIST...
  • Page 131 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 304454L Handrail Assy, LH 304454R Handrail Assy, RH 304461L Pipe, Handrail, LH 304461R Pipe, Handrail, RH 6259 Pad, Stanchion, Drilled 302999 Plug, Pipe, Alum, 1.25...

  • Page 132: Adjustable Stair Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 5. ADJUSTABLE STAIR ASSEMBLY 1 OF 3 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 14 4 ILLUSTRATED PARTS LIST...
  • Page 133 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12651 Adjustable Stair Assembly, 1 of 3 12716 Structure, Adjustable Stair 12520 Skin, Outer 13219 Wing Assembly (See Figure 6)
  • Page 134 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 5. ADJUSTABLE STAIR ASSEMBLY 2 OF 3 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 16 4 ILLUSTRATED PARTS LIST...
  • Page 135 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12651 Adjustable Stair Assembly, 2 of 3 Comm HHCS, 3/8-16 x 2.00 9439 Bumper Comm Rivet, Blind Alum, Washer HD,...
  • Page 136 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 5. ADJUSTABLE STAIR ASSEMBLY 3 OF 3 AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 18 4 ILLUSTRATED PARTS LIST...
  • Page 137 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12651 Adjustable Stair Assembly, 3 of 3 13219 Wing Assy (See Figure 6) 12624.01 Track, Lower, LH 300268 Extrusion 12538 Side Cap, Platform 12589.01...

  • Page 138: Wing Assembly, Platform

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 6. WING ASSEMBLY, PLATFORM AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 20 4 ILLUSTRATED PARTS LIST...
  • Page 139 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 13219 Wing Assembly, Platform 9433 Frame, Wing 9436 Wheel 300029 Bolt, Carriage, 3/8-16 x 4.00 305157 Nut, Jam, Lock, 3/8-16 300028 Bolt, Carriage, 3/8-16 x 2.50...

  • Page 140: Adjustable Section Handrail

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 7. ADJUSTABLE SECTION HANDRAIL AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 22 4 ILLUSTRATED PARTS LIST...
  • Page 141 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 5474 Adjustable Section Handrail 307373 Handrail, Upper Adj. 6259 Pad, Stanchion 302999 Plug, Railing 5699 Post, Vertical 7352 Nut, Plate Comm HHCS, 1/4-28 x 1.25...

  • Page 142: Main Stabilizer Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 8. MAIN STABILIZER ASSEMBLY AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 24 4 ILLUSTRATED PARTS LIST...
  • Page 143 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12794 Main Stabilizer Assembly 12789W Tube, Lower 12793W Tube, Upper 304106 Shoe Weldment Stabilizer 302964 Shoe Weldment, Stabilizer, Super-Duty 12817...

  • Page 144: Rear Stabilizer Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 9. REAR STABILIZER ASSEMBLY AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 26 4 ILLUSTRATED PARTS LIST...
  • Page 145 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12803W Rear Stabilizer Assembly 12797W Arm, Stabilizer 12801W Pad, Stabilizer 12798W Pin, Clevis Comm Cotter Pin, 3/16 x 1.50" 3.0296 Washer, Flat, 1"...

  • Page 146: Hydraulic Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 10. HYDRAULIC ASSEMBLY 1 OF 2 MARCH 31, 2007 CHAPTER 4 REPAIR PARTS PAGE 28 4 ILLUSTRATED PARTS LIST...
  • Page 147 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307555 Hydraulic Assembly 18039 Cyl, 1 1/8R x 2B x 9S 300231 5200-148 Kit, Seal 5200-148 12817 Cylinder, 1 1/4R x 2 1/2B x 12S 1.7957...
  • Page 148 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 10. HYDRAULIC ASSEMBLY 2 OF 2 MARCH 31, 2007 CHAPTER 4 REPAIR PARTS PAGE 30 4 ILLUSTRATED PARTS LIST...
  • Page 149 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307555 Hydraulic Assembly 8796.21 Hose Assy, #06M, 123.54” LG 8796.101 Hose Assy, #06M, 156.75” LG 8796.114 Hose Assy, #06M, 111.00” LG...
  • Page 150 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 11 HYDRAULIC TANK (SN 1382+) AUGUST 31, 2005 CHAPTER 4 REPAIR PARTS PAGE 32 4 ILLUSTRATED PARTS LIST...
  • Page 151 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307596 Tank Assy, Hyd. TMPS200 1.9008 9690217 Gauge, Pressure, 0-30 PSI, 1/8NPT 1.8090 FBA108W Fill Unit, W/ Strainer, A115W 3.1568...

  • Page 152: Hydraulic Tank (Sn 1378-1379)

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 12. HYDRAULIC TANK (SN 1378-1379) OCTOBER 31, 2006 CHAPTER 4 REPAIR PARTS PAGE 34 4 ILLUSTRATED PARTS LIST...
  • Page 153 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part Part No. Assy 5456 Tank Asm, Hydraulic, TMPS 307164 Hydraulic Tank 306580 Nutsert, 10-24 304771 Gasket 307165 Cover F009591 RHMS 10-24 x 3/4 SS...

  • Page 154: Hydraulic Manifold, Lift/Stabilizer

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 13. HYDRAULIC MANIFOLD, LIFT/STABILIZER MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 36 4 ILLUSTRATED PARTS LIST...
  • Page 155 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307575 Manifold, Lift/Stabilizer 308883 CP08-20-N Plug 308849 CV10-20-0-N Check Valve 308850 CV08-20-0-N Check Valve, 4 PSI 308851 CV08-20-0-N Check Valve, 150 PSI...

  • Page 156: Tank, Heated, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 14. TANK, HEATED, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 38 4 ILLUSTRATED PARTS LIST...
  • Page 157 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 16493 Tank, Heated, Option 3.0847 Comm Coupling, I" NPT 2.2839 Heater, 120V (Artmo) 2.0180 Comm Connector 2.0906 Comm Cable, 14-3 Type SO 2.3709...

  • Page 158: Electrical Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 15. ELECTRICAL ASSEMBLY 1 OF 3 MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 40 4 ILLUSTRATED PARTS LIST...
  • Page 159 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307556 Electrical Assembly, 1 of 3 307371 Solenoid Assembly (See Figure 16) 2.3607 883-3301 Spotlight (75175) 3.1178 Grommet Comm Rivet, Pop, #6-8, Alum 2.3902...
  • Page 160 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 15. ELECTRICAL ASSEMBLY 2 OF 3 MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 42 4 ILLUSTRATED PARTS LIST...
  • Page 161 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- nmc- Vendor Nomenclature Units Item wollard Part No. Part No. Assy 307556 Electrical Assembly, 2 of 3 2.1401 Stancor Relay,Power,SPNO,12VDC/80A 70-902 2.0985 SDLA-70 Breaker,Circuit,70A Auto-Reset 2.1941 30056-40 Breaker,Circuit,40A Auto-Reset 2.3543 30056-25 Breaker,Circuit,25A Auto-Reset 2.3451...
  • Page 162 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 15 ELECTRICAL ASSEMBLY 3 OF 3 MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 44 4 ILLUSTRATED PARTS LIST...
  • Page 163 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307556 Electrical Assembly, 3 of 3 NW035381 595902 Frame, 6 Switch NW036731 594802 Holder, Switch, End Piece NW034176 511005 Switch, Rocker, Off-On, SPST...

  • Page 164: Solenoid Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 16. SOLENOID ASSEMBLY MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 46 4 ILLUSTRATED PARTS LIST...
  • Page 165 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy Solenoid Installation 307371 Solenoid Assembly (Inc Items 1-9) 303793 Module, Solenoid Control 303792 Solenoid, 12V, 3 Wire 303931 Clevis, 1/4-20 x 1/4 Pin 307365 Shim, Sol.

  • Page 166: Placards And Signs

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 (Standard) (USAF) ILLS. NOT AVAILABLE FIGURE 17. PLACARDS AND SIGNS OCTOBER 31, 2006 CHAPTER 4 REPAIR PARTS PAGE 48 4 ILLUSTRATED PARTS LIST...
  • Page 167 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 12679W Placards and Signs 304272 Decal, Warn, Stair Lock, Large 305335 Decal, Warn, Stair Crush 304327 Decal, Warn, Wing Panel...

  • Page 168: Placards, Special, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 18. PLACARDS, SPECIAL, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 50 4 ILLUSTRATED PARTS LIST...
  • Page 169 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 302744 Placards, Special, Option 302842 Placard, Weight 302843 Placard, Load Capacity Comm Pop Rivets, Aluminum #4-4 303251 Placard, Vehicle Height...

  • Page 170: Beacon, Rotating, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 19. BEACON, ROTATING, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 52 4 ILLUSTRATED PARTS LIST...
  • Page 171 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 8807 Beacon, Rotating, Option 2.3911 Amber Rotating Light (10402) RB11-12V 2.1532 Wire, 14 Ga. 192” 2.1031 8801-K22 Toggle Switch, Beacon On-Off (15605)

  • Page 172: Light, Warning, Amber, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 20. LIGHT, WARNING, AMBER, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 54 4 ILLUSTRATED PARTS LIST...
  • Page 173 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 10099 Light, Warning, Amber, Option 39476 035-10-312 Light, Amber Warning (20984) 10099.3 Pole Assembly Comm RHMS, #10-24 x 1.00 Comm Nut, Lock, #10-24 10099.9...

  • Page 174: Lights, Flood, Back-Up, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 21. LIGHTS, FLOOD, BACK-UP, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 56 4 ILLUSTRATED PARTS LIST...
  • Page 175 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 18359 Light, Flood, Back-up, Option 2.3836 Floodlight CHAPTER 4 REPAIR PARTS MARCH 31, 2008 4 ILLUSTRATED PARTS LIST PAGE 57...

  • Page 176: Morse Control, Option - 2005

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 22. MORSE CONTROL, OPTION - 2005+ MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 58 4 ILLUSTRATED PARTS LIST...
  • Page 177 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307539 Morse Control, Option - 2005+ 306294 Shifter, Morse Control 307523 Cable Mount, Morse 1.5956 D044585 Floor Stand (41625) 1.5955...

  • Page 178: Morse Control Shifter Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 23. MORSE CONTROL SHIFTER ASSEMBLY MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 60 4 ILLUSTRATED PARTS LIST...
  • Page 179 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 306294 315829 Morse Control Shifter Assembly 043698 Shaft Comm 043716 044654 Reflector Strip 048449 Decal, Patent 060058 Decal, Morse 043197...

  • Page 180: Gas Cap, Protect-O Seal Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 24. GAS CAP, PROTECT-O SEAL OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 62 4 ILLUSTRATED PARTS LIST...
  • Page 181 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 16391 Gas Cap, Protect-O Seal Option 1.7899 Fill Unit, without Baffle CHAPTER 4 REPAIR PARTS MARCH 31, 2008 4 ILLUSTRATED PARTS LIST...

  • Page 182: Alarm, Backup, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 25. ALARM, BACKUP, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 64 4 ILLUSTRATED PARTS LIST...
  • Page 183 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 16499 Alarm, Backup, Option 14733 Bracket, Alarm Mounting 2.3665 Alarm 2.2612 Wire 2.2478 Flex Guard, 1/4" Comm Screw, Self-drill, 1/4-20 x 0.50...

  • Page 184: Stair And Deck Tread, Rubber, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 26. STAIR AND DECK TREAD, RUBBER, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 66 4 ILLUSTRATED PARTS LIST...
  • Page 185 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 17406 Stair and Deck Tread, Rubber, Option 304759 Rubber Tread, Adj. 17408 Deck Plate, LH, Alum. 17409 Deck Plate, RH, Alum.

  • Page 186: Platform, 3-Meter, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 27. PLATFORM, 3-METER, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 68 4 ILLUSTRATED PARTS LIST...
  • Page 187 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 303106 Platform, 3-Meter, Option 303575 Stair Weldment 303576 Bumper, 5 x 7 x 118 303577 Hold-On Weldment, Bumper 303588 Plate, Deck, Center, RH...

  • Page 188: Stair Assembly, Extended, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 28. STAIR ASSEMBLY, EXTENDED, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 70 4 ILLUSTRATED PARTS LIST...
  • Page 189 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 301160 Stair Assembly, Extended, Option 9439 Bumper 301435.1 Handrail, Wing, RH 301435.2 Handrail, Wing, LH 12738 Bumper 12739 Hold-On, Bumper...

  • Page 190: Canopy Assembly Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 29. CANOPY ASSEMBLY OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 72 4 ILLUSTRATED PARTS LIST...
  • Page 191 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 300865 Canopy Assembly Option 301211.1 Pin, Offset Roof, LH 301211.2 Pin, Offset Roof, RH 301187 Roof, Deck 301268 Overhang, Upper...

  • Page 192: Canopy, Installation & Assembly

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 18, 19, 20 18, 19, 20 18, 19, 20 16, 17, 18, 19 TYP BOTH SIDES 13, 21 TYP BOTH SIDES 16, 17, 18 TYP BOTH SIDES 13, 21 TYP BOTH SIDES...
  • Page 193 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 5985 Canopy, Installation & Assembly 305306 Hoop, Fixed #1, Main 305307 Hoop, Fixed #1, Bow 305308 Hoop, Fixed #2, Main...

  • Page 194: Step Reinforcement Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 31. STEP REINFORCEMENT OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 76 4 ILLUSTRATED PARTS LIST...
  • Page 195 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 306247 Step Reinforcement Option 302847.1 Side Support Angle (LH) 302847.2 Side Support Angle (RH) 302848.1 Adjustable Step Support 302848.2 Main Step Support 302848.3...

  • Page 196: Battery Jumper System Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 32. BATTERY JUMPER SYSTEM OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 78 4 ILLUSTRATED PARTS LIST...
  • Page 197 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 18360 Battery Jumper System Option 2.3869 Jumper Cable Plug Assembly F101134 Comm Clamp CHAPTER 4 REPAIR PARTS MARCH 31, 2008...

  • Page 198: Option, Hd Bumper F350, 1999-2000

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 33 OPTION, HD BUMPER F350, 1999-2000 1 0F 4 JANUARY 31, 2014 CHAPTER 4 REPAIR PARTS PAGE 80 4 ILLUSTRATED PARTS LIST...
  • Page 199 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 303814 Bumper, F350, HD, Option (1999-2000) 303930 Weldment, Heavy Duty Bumper 303925 Support Weldment, Rubrails 303921 Gusset Wldmt 303949 Rubrail Weldment, L.H.

  • Page 200: Option, Hd Bumper F350, 2000-2008

    FIGURE 33. OPTION, HD BUMPER F350, 2000-2008 2 OF 4 JANUARY 31, 2014 CHAPTER 4 REPAIR PARTS PAGE 82 4 ILLUSTRATED PARTS LIST...
  • Page 201 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 303814 Bumper, F350, HD, Option (2000-2008) 306389 Weldment, Heavy Duty Bumper 306391 Support Weldment, Rubrails 306399 Rubrail Weldment, L.H. 306400 Rubrail Weldment, R.H.

  • Page 202: Option, Hd Bumper, F350, 2009

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 33 OPTION, HD BUMPER, F350, 2009 3 OF 4 JANUARY 31, 2014 CHAPTER 4 REPAIR PARTS PAGE 84 4 ILLUSTRATED PARTS LIST...
  • Page 203 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 303814 Bumper, F350, HD, Option (2009) 309175 Weldment, Heavy Duty Bumper 309173 Support Weldment, RH,Frt,Rubrails 309174 Support Weldment, LH,Frt,Rubrails 309165 Rubrail Weldment, L.H.
  • Page 204 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 33 OPTION, HD BUMPER F350, 2010 + 4 0F 4 JANUARY 31, 2014 CHAPTER 4 REPAIR PARTS PAGE 86 4 ILLUSTRATED PARTS LIST...
  • Page 205 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 309735 Bumper, F350, HD, Option (2010+) 309736 Weldment, Heavy Duty Bumper 309179 Rubrail Weldment, L.H. 309740 Rubrail Weldment, R.H. 309741...

  • Page 206: Governor, F350 Gas, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 34 GOVERNOR, F350 GAS, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 88 4 ILLUSTRATED PARTS LIST...
  • Page 207 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307521 Govenor, F350 Gas, 0-25MPH, Opt. 307522 Module, Govenor 2.3478 Loom, 1/4 ID, Flexgaurd 72” 2.1532 Wire, 14Ga, Bk 84”...

  • Page 208: Lights, Canadian Running, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 35. LIGHTS, CANADIAN RUNNING, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 90 4 ILLUSTRATED PARTS LIST...
  • Page 209 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 304990 Lights, Canadian Running, Option 304989 Kit, Daytime Run Lights 304191 Decal, Canada Vehicle Alteration CHAPTER 4 REPAIR PARTS MARCH 31, 2008...

  • Page 210: Shut Down, Low Oil, Gas/Dsl, Option (Sn 1381+)

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 36. SHUT DOWN, LOW OIL, GAS/DSL, OPTION (SN 1381+) MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 92 4 ILLUSTRATED PARTS LIST...
  • Page 211 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307619 Shut Down, Low Oil, TMPS200 Gas/Dsl, Opt (SN1381+) Ford Pressure Switch 3.2283 Ftg, Hyd, 04MP-02FP 2.3707 Pressure Switch, SP2C-8F-8PSI...

  • Page 212: Harness Assemblies

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 37. HARNESS ASSEMBLIES MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 94 4 ILLUSTRATED PARTS LIST...
  • Page 213 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy Harness Assemblies 300209 Harness Wire, Left Main Stairs 300210 Harness Wire, Right Main Stairs 300211 Harness, Wire Left Adj. Stairs 300212 Harness, Wire Right Adj.

  • Page 214: Wheel/Tire, F350 Current Year, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Illustration Not Available At Time Of Publication. FIGURE 38. WHEEL/TIRE, F350 CURRENT YEAR, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 96 4 ILLUSTRATED PARTS LIST...
  • Page 215 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 1.6581 Wheel/Tire, F350 Current Year, Option CHAPTER 4 REPAIR PARTS MARCH 31, 2008 4 ILLUSTRATED PARTS LIST PAGE 97...

  • Page 216: Fire Extinguisher, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 39. FIRE EXTINGUISHER, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 98 4 ILLUSTRATED PARTS LIST...
  • Page 217 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 19251 Fire Extinguisher, Option 1.8786 Fire Extinguisher, 5# CHAPTER 4 REPAIR PARTS MARCH 31, 2008 4 ILLUSTRATED PARTS LIST PAGE 99...

  • Page 218: Truck Prep, F350 6.0L Diesel (1 Of 2)

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 40. TRUCK PREP, F350 6.0L DIESEL (1 OF 2) MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 100 4 ILLUSTRATED PARTS LIST...
  • Page 219 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307557 Truck Prep, F350 5.4l Diesel (1 Of 2) 560A89 Decal, Diesel Fuel 307298 Glass, 1/4 x 16 x 16 x 2.5RD 303769 HHCS 3/8-16 x 1.5, Gr8...
  • Page 220 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 40. TRUCK PREP, F350 6.0L DIESEL (2 OF 2) MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 102 4 ILLUSTRATED PARTS LIST...
  • Page 221 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307557 Truck Prep, F350 6.0L Diesel (2 OF 2) 307377 Pump Kit w/ Clutch F350 V8 711575 Pump Mount Bracket...

  • Page 222: Truck Prep, F350 V8 Gas (1 Of 2)

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 41. TRUCK PREP, F350 V8 GAS (1 OF 2) MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 104 4 ILLUSTRATED PARTS LIST...
  • Page 223 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307577 Truck Prep, F350 5.4l Diesel (1 Of 2) 562A279 Decal, Gasoline Only 307298 Glass, 1/4 x 16 x 16 x 2.5RD 303769 HHCS 3/8-16 x 1.5, Gr8...
  • Page 224 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 41. TRUCK PREP, F350 V8 GAS (2 OF 2) MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 106 4 ILLUSTRATED PARTS LIST...
  • Page 225 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 307577 Truck Prep, F350, 5.4L, Gas (2 OF 2) 711625 Engine Bracket 740383 Crankshaft Pulley 711630 Idler Bushing 740145 Idler Pulley, Flat 3.75”...

  • Page 226: Hourmeter Installation Option, Diesel

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 42. HOURMETER INSTALLATION OPTION, DIESEL MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 108 4 ILLUSTRATED PARTS LIST...
  • Page 227 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 305216 Hourmeter Installation Option, Diesel 1.8317 Gauge, Hourmeter, Sol St, 9-60VDC 18921 Bracket, Hourmeter F002958 Wire, 16 GA, Black, J1128 GPT SAE 96”...

  • Page 228: Heat, Hydraulic Tank, Option

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 43. HEAT, HYDRAULIC TANK, OPTION MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 110 4 ILLUSTRATED PARTS LIST...
  • Page 229 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 308380 Heat, Hyd. Tank, Option 2.3894 Heater, Flex, 120V/450W, PSA 45459 Cord, Power, 14/3, 125V/15A, 6’ 562A54 Placard, 110V, AC-Only...

  • Page 230: Outside Controls, Optional

    FIGURE 44. OUTSIDE CONTROLS, OPTIONAL MARCH 31, 2008 CHAPTER 4 REPAIR PARTS PAGE 112 4 ILLUSTRATED PARTS LIST...
  • Page 231 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 308433 Outside Controls, Optional 307585 Decal, Controls, Electrical 2.1998 Switch, Toggle, SP3T, Momentary 2.3012 Switch, Toggle, DP3T, Momentary 2.3826 Wire 16/8 SO 48”...

  • Page 232: Truck Prep, F350 V8 Gas, 2008

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 45. TRUCK PREP, F350 V8 GAS, 2008+ SEPTEMBER 30, 2008 CHAPTER 4 REPAIR PARTS PAGE 114 4 ILLUSTRATED PARTS LIST...
  • Page 233 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig.- NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 308707 Truck Prep, F350 V8 Gas, 5.4L 306307 Truck Chassis, F350V8 Triton Gas 307298 Glass, 1/4x16x16x2.5RD 303769 HHCS 3/8-16x1.5 Gr8...

  • Page 234: Pump Kit W/Clutch F350 V8, Gas, 2008

    Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 FIGURE 46. PUMP KIT W/CLUTCH F350 V8, GAS, 2008+ SEPTEMBER 30, 2008 CHAPTER 4 REPAIR PARTS PAGE 116 4 ILLUSTRATED PARTS LIST...
  • Page 235 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Fig. - NMC- Vendor Nomenclature Units Item Wollard Part No. Part No. Assy 308703 Pump Kit w/Clutch F350 V8, Gas, 2008+ 308970 711677 Pump Bracket 308971 711072 Idler Bushing 308972 Pump (rear port)
  • Page 236 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 THIS PAGE INTENTIONALLY BLANK SEPTEMBER 30, 2008 CHAPTER 4 REPAIR PARTS PAGE 118 4 ILLUSTRATED PARTS LIST...
  • Page 237 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 CHAPTER 5 MANUFACTURERS’ INFORMATION Table of Contents Hydraforce Combination Valve - 307575 ..... . 3 DeWeeze Pump Kit w/Clutch F350 V8, Gas, 2008+.
  • Page 238 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank AUGUST 31, 2005 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 2 TABLE OF CONTENTS...
  • Page 239 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Hydraforce Combination Valve - 307575 = Harness Wire See 307609 - Harness, Chassis in Chapter 2. CHAPTER 5 MANUFACTURERS’ INFORMATION AUGUST 31, 2005 HYDRAFORCE COMBINATION VALVE - 307575 PAGE 3...
  • Page 240 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 This Page Intentionally Blank AUGUST 31, 2005 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 4 HYDRAFORCE COMBINATION VALVE - 307575...
  • Page 241 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Hydraforce Combination Valve - 30575 Standard Coils and Proportional Valve Coils CHAPTER 5 MANUFACTURERS’ INFORMATION AUGUST 31, 2005 HYDRAFORCE COMBINATION VALVE - 307575 PAGE 5...
  • Page 242 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Hydraforce Combination Valve - 30575 Standard Coils and Proportional Valve Coils AUGUST 31, 2005 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 6 HYDRAFORCE COMBINATION VALVE - 307575...
  • Page 243 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Hydraforce Combination Valve - 30575 Standard Coils and Proportional Valve Coils CHAPTER 5 MANUFACTURERS’ INFORMATION AUGUST 31, 2005 HYDRAFORCE COMBINATION VALVE - 307575 PAGE 7...
  • Page 244 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 Hydraforce Combination Valve - 30575 Standard Coils and Proportional Valve Coils AUGUST 31, 2005 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 8 HYDRAFORCE COMBINATION VALVE - 307575...
  • Page 245 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 DeWeeze Pump Kit w/Clutch F350 V8, Gas, 2008+ CHAPTER 5 MANUFACTURERS’ INFORMATION SEPTEMPER 30, 2008 DEWEEZE PUMP KIT W/CLUTCH F350 V8, GAS, 2008+ PAGE 9...
  • Page 246 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 DeWeeze Pump Kit w/Clutch F350 V8, Gas, 2008+ SEPTEMPER 30, 2008 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 10 DEWEEZE PUMP KIT W/CLUTCH F350 V8, GAS, 2008+...
  • Page 247 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 DeWeeze Pump Kit w/Clutch F350 V8, Gas, 2008+ CHAPTER 5 MANUFACTURERS’ INFORMATION SEPTEMPER 30, 2008 DEWEEZE PUMP KIT W/CLUTCH F350 V8, GAS, 2008+ PAGE 11...
  • Page 248 Truck Mounted Passenger Stair TMPS-200 Manual No. 307559 DeWeeze Pump Kit w/Clutch F350 V8, Gas, 2008+ SEPTEMPER 30, 2008 CHAPTER 5 MANUFACTURERS’ INFORMATION PAGE 12 DEWEEZE PUMP KIT W/CLUTCH F350 V8, GAS, 2008+...

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