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INSTRUCTION MANUAL
TM
CYCLOMIX
MICRO, MICRO +
MICRO + PH
MIXING MACHINE
Manual : 1412 573.191.112
Date : 15/12/14 - Cancels : 25/06/13
Modif.: Update
TRANSLATION FROM THE ORIGINAL MANUAL
Before assembly and start-up, please read and clearly understand all the
IMPORTANT :
documents relating to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR
NOTICE.
KREMLIN - REXSON
l
150, avenue de Stalingrad
93 245 - STAINS CEDEX – France
: 33 (0)1 49 40 25 25
Fax : 33 (0)1 48 26 07 16
www.kremlin-rexson.com
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Summary of Contents for Kremlin-Rexson CYCLOMIX MICRO+
- Page 1 INSTRUCTION MANUAL CYCLOMIX MICRO, MICRO + MICRO + PH MIXING MACHINE Manual : 1412 573.191.112 Date : 15/12/14 - Cancels : 25/06/13 Modif.: Update TRANSLATION FROM THE ORIGINAL MANUAL Before assembly and start-up, please read and clearly understand all the IMPORTANT : documents relating to this equipment (professional use only).
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Page 2: Table Of Contents
14. INDICATIONS GIVEN BY THE LEDS......................31 15. MAINTENANCE ............................31 TROUBLESHOOTING......................33 DIAGNOSTICS ......................... 34 16. DISASSEMBLY - REASSEMBLY......................36 MIXER............................36 FLOWMETER ........................... 36 PILOTED VALVES (FLUID VALVES AND TEST VALVES) ............. 37 KREMLIN REXSON Page 1 Manual : 573.191.112... - Page 3 Declaration Pneumatic & electric diagrams Doc. 573.191.120 Annexes Mixing ratio chart Cyclomix micro Doc. 573.359.050 Spare parts Color changer Doc. 573.186.112 + 573.187.050 + 573.188.050 Cyclomix : Flowmeters and sensors Doc. 573.705.070 replacement KREMLIN REXSON Page 2 Manual : 573.191.112...
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Page 4: General Safety Instructions
Ground the equipment (use the connection on the pump). Do not use any product or solvent incompatible with the pump components. Use the appropriate solvent for the material being sprayed to increase the equipment working life. KREMLIN REXSON Page 3 Manual : 573.191.112... -
Page 5: Maintenance Requirements
1 - to stop the air supply, 2 - to open the gun fluid circuit to depressurize the hoses, 3 - to shut off the machine electrical supply, 4 - to open the drain valves. KREMLIN REXSON Page 4 Manual : 573.191.112... -
Page 6: Environment
- a control bay (2) with automaton and electromagnetic control components, - a fluid module (1) that receives the volumetric meters, the automatic valves for materials and solvents and electropneumatic control components. Material outlet Material inlet KREMLIN REXSON Page 5 Manual : 573.191.112... - Page 7 On the machine bay, there is a cord grip. It enables to supply electricity to the machine via a safety isolating switch (115V / 230V). Do not use electrostatic spraying for water-based paints or paints with a resistivity lower than 5 M . KREMLIN REXSON Page 6 Manual : 573.191.112...
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Page 8: Operating Principle
Base piloted valve (depending upon version) Base meter Base piloted valve (depending upon version) Cata meter Catalyst piloted valve (depending upon Injection piloted valve version) Cata solvent piloted valve (depending upon Mixer version) KREMLIN REXSON Page 7 Manual : 573.191.112... -
Page 9: Technical Features
Total indicator for base, catalyst and solvent consumption Connections : - Air : Inlet : F 1/4 BSP / Outlet : F 1/4 BSP - Material : : Inlet : M 1/2 JIC / Outlet : M 1/2 JIC KREMLIN REXSON Page 8 Manual : 573.191.112... - Page 10 The control bay is the same for all the versions of the CYCLOMIX MICRO. You can change the configuration displacing the shunt located on the µ card (J7 terminal) - (refer to"Annexes" - electric diagram, folio 2). KREMLIN REXSON Page 9 Manual : 573.191.112...
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Page 11: Installation
Maximum air pressure P air : 6 bar / 87 psi Maximum fluid pressure P prod : 175 bar / 2536 psi Number given by KREMLIN REXSON. The two first numbers indicate the Série / Serial manufacturing year. CYCLOMIX MICRO machine part number Environmental Indication (refer to §... -
Page 12: Installation Diagram
The 1 m distance indicated in the diagram is given for your information only and KREMLIN REXSON shall not be liable for it. The user is liable for the exact delimitation of the zones which depends on the materials used, the material environment and the use conditions (refer to EN 60079 -10 standard). -
Page 13: Implantation
The display unit is installed in a safe area. The fluid module is in a safe area or Z2. Incorrect installation : the display unit and/or the fluid module are installed in the spraybooth. KREMLIN REXSON Page 12 Manual : 573.191.112... - Page 14 The piloting is carried out thanks to a magnet provided with the machine. The distance between the control box and the fluid part is of 5 m / 196.85 ft (cable provided with the machine). KREMLIN REXSON Page 13 Manual : 573.191.112...
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Page 15: Connection Of The Control Bay And Of The Fluid Part
- or on the color changer (cata and cata solvent) installed in the machine. It depends upon the configuration of the machine. Base(s) and solvent base inlet / The air connection is made on the two outlet G 1/4 connecting parts. KREMLIN REXSON Page 14 Manual : 573.191.112... -
Page 16: Operating
Nota : Parameters have been programmed in the factory before the delivery of the machine. You must adapt the parameters to the use. They must be modified by an authorized person (refer to list of parameters). KREMLIN REXSON Page 15 Manual : 573.191.112... -
Page 17: First Switching On
F-3 : parameters F-4 : consumptions To surf from a menu to another, you must move placing the magnet on the sensors indicated with '▲/▼'. The menus scroll as follows : Consumptions Production Flushing Parameters KREMLIN REXSON Page 16 Manual : 573.191.112... - Page 18 ESC/ ESC/ ESC/ ESC/ Without CATA flushing ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ With CATA flushing ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ If CATA flushing ▲▼ KREMLIN REXSON Page 17 Manual : 573.191.112...
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Page 19: First Placing Into Operation
3 way-valve to IN to flush the fitting at the outlet of the injector. Once the first placing into opeartion and the flushing carried out, install the mixer and leave the 3 way-valve on IN. KREMLIN REXSON Page 18 Manual : 573.191.112... -
Page 20: Application Programming (F3)
If you want to desactivate the password, you just have to parameterise the code again as access code. PROCEDURE TO GET THE VERSION NUMBER OF THE ELECTRONIC CARD - Install the magnet on the OK key, - Start the machine. KREMLIN REXSON Page 19 Manual : 573.191.112... -
Page 21: Parameters For Machine Without Catalyst Flushing
Parameter of time between the air opening and the fluid opening before fault (Value of Minmum value : 1 s origin) Maximum value : 6 s Parameter of the proportioning test : to activate this parameter KREMLIN REXSON Page 20 Manual : 573.191.112... -
Page 22: Parameters For Machine With Catalyst Flushing
Minimum value : 1% Maximum value : 100% Parameter of the fluid dry extract to count the VOC 55 % Minimum value : 0% Maximum value : 100% KREMLIN REXSON Page 21 Manual : 573.191.112... - Page 23 (parameter 100 pulses available for machine with serial (Value of number > 14 V 1152). origin) Minimum value : 0 pulse Maximum value : 5000 pulses KREMLIN REXSON Page 22 Manual : 573.191.112...
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Page 24: Production (F1)
In the 3 shades' version, during the color change, the potlife is updated with the new parameters of the selected color. If you validate another color, the potlife in progress with the old color will remain until a flushing or a regeneration is carried out. KREMLIN REXSON Page 23 Manual : 573.191.112... -
Page 25: Proportioning Test
For a long duration shutdown without CATA flushing, flush the catalyst circuit : You must disconnect the CATA hose and connect, instead of it, the SOLVENT hose (CATA). Pilot with air the VP6 valve until the solvent flows clean. KREMLIN REXSON Page 24 Manual : 573.191.112... - Page 26 The volume of flushing with solvent starts when the flowmeter begins counting. It means that the time between the validation of the flushing and the opening of the gun is not taken into account. KREMLIN REXSON Page 25 Manual : 573.191.112...
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Page 27: Consumptions / Print (F4)
(for a 3 shades' machine) the key Consumption of the catalyst Enables to print the consumptions and the parameters activating the key Consumption of the CATA solvent (depending upon version of the machine) KREMLIN REXSON Page 26 Manual : 573.191.112... -
Page 28: Downloading Data From Cyclomix Micro To A Computer
USB plugs on the computer. Cable not supplied by KR. According to the USB plug used a "port com" number appears in the "device manager" screen (Menu Start > Control panel > Device manager). KREMLIN REXSON Page 27 Manual : 573.191.112... - Page 29 At the first connection, create a new connecting session, write a name in (order number or paint reference) by choosing the first left icon. Press OK. This screen appears. Select the "port com" number previously noted during your connection. Press KREMLIN REXSON Page 28 Manual : 573.191.112...
- Page 30 Create a .txt file through "transfer" (transfer > capture text), choose some file name as target (ex : dataPU3000.txt), with a location within the PC disk, and press "START" (the empty file is created / leave the HyperTerminal window always open) : KREMLIN REXSON Page 29 Manual : 573.191.112...
- Page 31 Launch the data transfer from the control box (menu "F4. Prn" + OK), the data do appear (partially) in the display zone. Get back in the "transfer" menu (transfer > capture text) and press "Stop" : Data then become available when opening the previous created .txt file. KREMLIN REXSON Page 30 Manual : 573.191.112...
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Page 32: Indications Given By The Leds
Guards (air motor cover, coupling shields, connectors,…) have been designed for safe use of the equipment. The manufacturer will not be held responsible for bodily injury or failure and / or damage to property due to removal or partial removal of the guards. KREMLIN REXSON Page 31 Manual : 573.191.112... - Page 33 Never leave the mixed material in the machine. Properly adjust the pot life parameter to avoid hardening. Carry out a flushing when the work is over. Flush when ending the work. KREMLIN REXSON Page 32 Manual : 573.191.112...
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Page 34: Troubleshooting
Control the good operation of the appears only in F1 mode base flowmeter or on the catalyst electronic card. (production) and except flowmeter. the priming /regeneration Increase the value of P12. stage) KREMLIN REXSON Page 33 Manual : 573.191.112... -
Page 35: Diagnostics
(Vp 2), if it is catalyst, change the valve (Vp 6). In production : the fluid flows from the TA test Change the 3 way-valve. outlet KREMLIN REXSON Page 34 Manual : 573.191.112... - Page 36 - Check the piloting electrovalve of the VP6 valve, - Check if there is a clogging of the injector. AUTO-WASH You cannot switch to production with the auto-wash : it only can be used as a support. KREMLIN REXSON Page 35 Manual : 573.191.112...
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Page 37: Disassembly - Reassembly
Depressurize the systems. The machine is manufactured under the ATEX agreement and can not be modified. KREMLIN REXSON will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, connectors,…) have been designed for safe use of the equipment. -
Page 38: Piloted Valves (Fluid Valves And Test Valves)
(13), take care of shaping the cartridge lip (14) by hand as shown in the above drawing (cartridge turned piston). The nut (16) must be glued on the piston (13) with loctite adhesive (eg : Loctite 222). KREMLIN REXSON Page 37 Manual : 573.191.112...
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