Conductix-Wampfler ProfiDAT Programm 0514 Mounting Instructions

Data transmission system
Table of Contents

Advertisement

Quick Links

Mounting Instructions
ProfiDAT
Data Transmission System
®
Programm 0514
MAL0514-0005b-EN
www.conductix.com
translated document
page 1 of 82

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ProfiDAT Programm 0514 and is the answer not in the manual?

Questions and answers

Summary of Contents for Conductix-Wampfler ProfiDAT Programm 0514

  • Page 1 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 MAL0514-0005b-EN www.conductix.com translated document page 1 of 82...
  • Page 2: Table Of Contents

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Contents General Notes ..................................... 6 About this Document ..............................6 Limitation of Liability ..............................6 Copyright ..................................7 Spare Parts .................................. 7 Material defects ................................7 Technical support ................................ 7 Safety Instructions ..................................8 Explanation of Symbols ...............................
  • Page 3 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Interfaces ................................... 23 3.2.1 Electrical ..................................23 3.2.2 Mechanical ................................24 Technical Data for the Transceiver ..........................25 Technical Data for HF Cables ........................... 25 Operating Conditions ..............................26 Product Description and Mode of Operation ..........................27 Overview ..................................
  • Page 4 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.4 Installing the rail connector (without PE) ........................44 6.4.5 Installing the Anchor Point ............................44 6.4.6 Installing the Entry Funnel ............................47 6.4.7 Adjusting the length of the ProfiDAT Profile ......................47 ®...
  • Page 5 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Troubleshooting ..................................78 Dismantling and Disposal ................................. 79 10.1 Safety ..................................79 10.2 Dismantling ................................79 10.2.1 Dismantling the Assembly ............................79 10.3 Disposal ..................................80 Additional Documents ................................81 11.1 Conformity Declaration ..............................
  • Page 6: General Notes

    Programm 0514 1 General Notes 1.1 About this Document This document facilitates safe and efficient working with the Conductix-Wampfler ProfiDAT data-transmission system. The data- ® transmission system consists of components integrated into a conductor rail system by the system engineer for the transmission of data between a base unit and a mobile system component.
  • Page 7: Copyright

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 1.3 Copyright This document is subject to copyright, and is exclusively intended for internal use by customers. Provision of the mounting instruction to third parties, reproduction in any form — even in part — as well as the reuse and/or disclosure of its content are not permitted without the written approval of the manufacturer, except for the customer's internal use.
  • Page 8: Safety Instructions

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2 Safety Instructions 2.1 Explanation of Symbols Safety and hazard information is identified by symbols in this mounting instruction. Safety instructions are introduced by signal words that signal the scale of the hazard. Always observe safety and hazard instructions, and work carefully to avoid accidents, bodily injury and damage to property! …...
  • Page 9: Personnel Requirements

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.2 Personnel Requirements 2.2.1 Qualifications Inadequately trained persons are at risk of injury! Improper use can result in serious personal injury or material damage.  All activities must only be performed by qualified personnel. WARNING! Only persons who can be expected to perform their work reliably are acceptable personnel.
  • Page 10: Training

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.2.3 Training Before commissioning the equipment, personnel must be trained by the owner. Log the implementation of training for better tracea- bility. Example of a training log: Date Name Type of training Training given by Signature 11/5/2009...
  • Page 11: Intended Use

     Use of transceivers not supplied by Conductix-Wampfler  Use of the system parallel to a conductor rail system of a brand/type not approved by Conductix-Wampfler   Use of the system with accessories that are not approved and not authorized by the manufacturer Use of the system by untrained personnel ...
  • Page 12: Protective Measures To Be Taken By The Owner/Operator

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Environmental conditions The ProfiDAT data transmission system may only be used under the ambient conditions described in chapter 3. ® The ProfiDAT data transmission system must not be used under the following ambient conditions: ®...
  • Page 13 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 The owner must observe the following standards, regulations and directives when operating the system:  EMC Directive 2014/30/EU, includ- EMC Directive EN 6100-6-2 Interference immunity in industrial areas EN 61000-6-4 Interference emissions for industrial areas EN 61000-3-2 Limit values for harmonic currents EN 61000-3-3...
  • Page 14: Special Hazards

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6 Special Hazards The following chapter lists residual risks determined on the basis of a risk assessment.  Follow the safety instructions and warnings in this installation manual to reduce health hazards and to avoid dangerous situa- tions.
  • Page 15: Electrical Hazards And Sources Of Danger

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6.2 Electrical Hazards and Sources of Danger Risk of death by Contact with energized components can lead to death or severe injury by elec- electrical shock! trical shock. There is also a risk of injury from shock reactions, falling or being thrown across the room as a result of an electrical shock.
  • Page 16: Mechanical Hazards And Sources Of Danger

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6.3 Mechanical Hazards and Sources of Danger Risk of crushing injury! There is a risk of crushing of skin and limbs due to: Current collectors (spring force) during installation, dismantling and ...
  • Page 17 Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Danger of injury by There is a danger of being entangled in moving parts when the system is in catching and operation during installation, commissioning, or service. Moving parts include, for entanglement! instance, the crane and the current collectors attached to it.
  • Page 18: Danger Due To Dust And Vapors

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6.4 Danger due to Dust and Vapors Danger of sensitization, Abrasion debris from the carbon brushes collects in the ProfiDAT profiles and the ® irritation of the mucous guide profile. This dust is very fine and is classified as harmful to health. Frequent membranes, and exposure can lead to sensitization.
  • Page 19: Danger Related To The Place Of Use

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6.5 Danger related to the Place of Use Danger by slipping and When entering the system, there is a danger of slipping and falling due to falling! environmental conditions such as moisture, snow, water, contamination and wind. ...
  • Page 20: Emergency Stop

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 2.6.7 Emergency Stop The ProfiDAT data transmission system is used for transparent transmission of safety-relevant signals. These signals must be ® generated by a higher-level component. Suitable safety components must be used to guarantee the emergency-stop function. The emergency stop must be implemented using safety equipment provided by the customer and depends on the nature of the power supply.
  • Page 21: Safety Devices

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Danger area Fig. 1: Sketch of the hazard area at the current collector 2.7 Safety Devices The data transmission system has no safety devices. The system is always operated in conjunction with the plant in which the data transmission system is installed.
  • Page 22: Conduct In The Event Of Accidents And Malfunctions

    Remove the component and replace with a new component   Determine the cause of the fault and repair the component Conductix-Wampfler must be informed immediately if personal injury or material damage can occur during breakdowns.  Conductix-Wampfler GmbH Phone: +49 (0) 7621 662-0...
  • Page 23: Technical Specifications

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 3 Technical Specifications 3.1 General Information Designation Value, unit System length (without segmentation) 500 m Profile length 5000 mm External profile dimensions (width x height) 50 mm x 56 mm Power supply: ProfiDAT transceiver 24 V DC*...
  • Page 24: Mechanical

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Power supply/control voltage: The controller of the ProfiDAT data transmission system requires the following power supply: ® Description Voltage/frequency AC power supply Infeed switching cabinet 120–500 V, 50/60 Hz DC control voltage Transceiver 24 V DC* * Deviations may occur, see the manufacturer’s documentation (chapter 11.2 “Other applicable Documents”)
  • Page 25: Technical Data For The Transceiver

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 3.3 Technical Data for the Transceiver Designation Value, unit Ethernet 1 x 100 Mbit/s RJ45* Supply voltage: 24 V DC* Data rate up to 100 Mbit/sec Operating frequency 4.9–5.8 GHz** Energy consumption See the data sheet for the transceiver Temperature range See the data sheet for the transceiver...
  • Page 26: Operating Conditions

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 3.5 Operating Conditions Designation Value Notes Minimum Maximum Conditions At a relative humidity of Ambient temperature -25°C +50 °C [100% at +20°C] Wind speed in operation 25 m/sec (10 Bft) 32.7 m/sec (12 Wind speed when not in operation Bft) Faults due to incorrect operating conditions!
  • Page 27: Product Description And Mode Of Operation

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 4 Product Description and Mode of Operation 4.1 Overview Fig. 2: Overview 4.2 Brief Description The ProfiDAT data transmission system provides a means of communication between the base station and the mobile system ®...
  • Page 28: Description Of Assemblies

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 4.3 Description of Assemblies 4.3.1 ProfiDAT System ® Profile (slotted wave guide)  The profiles are used as a data channel. They are electrically conductive and are simultaneously used as a protective conductor (PE). The standard length of a profile is 5000 mm.
  • Page 29: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Infeed antenna (infeed unit) with cable  The feed-in antenna is installed at the end of the system (end infeed). It is used to feed data signals in and out. System lengths up to 250 m are possible with end infeed. Fig.
  • Page 30: Electrical Components

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Current collector  Two divided carbon brushes guide the current collector on the Profi- profile. The antennas are inserted into the slot in the ProfiDAT ® ® profile and are electrically isolated from the carbon brushes. Fig.
  • Page 31: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Transceiver The transceiver is a PROFINET/PROFIsafe-compatible communication device based on the IEEE 802.11n standard. Communication with PROFINET-IO uses a Layer 2 Tunneling Protocol (L2TP). Installation can be on a wall, profile, or DIN rail. The figure shows an example, because various transceiver types are available.
  • Page 32: Modes Of Operation

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Display: “24V OK” indicator lamp Lit: ProfiDAT transceiver power supply is active. ® (in the door): HF cables HF cables are used for connector cables and adapter cables for the transmission of data between the transceiver and antennas (see Fig.
  • Page 33: Transport, Packaging And Storage

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 5 Transport, Packaging and Storage 5.1 Shipment 5.1.1 Safety Instructions for Transport Risk of death due to suspended loads! When lifting loads, there is a risk of death from falling parts or parts swinging out of control. ...
  • Page 34: Transport Inspection

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 5.1.3 Transport Inspection Check the delivery for completeness and transport damage immediately upon receipt. If transport damage is externally visible, proceed as follows: Do not accept delivery, or accept it only with reservations. ...
  • Page 35: Storage Of Packaged Parts

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 5.3 Storage of packaged Parts Store packaged parts under the following conditions: Do not store outdoors.  Store in a dry, dust-free place.   Do not expose to aggressive media. Protect from direct sunlight.
  • Page 36: Installation And Commissioning

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6 Installation and Commissioning 6.1 Safety Personnel:  Installation and commissioning may only be carried out by specially trained technicians! Use the following personal protective equipment for all installation and commissioning work: ...
  • Page 37: Preparations

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.2 Preparations Required tools:  Open-ended spanner, SW10 Open-ended spanner, SW17  Open-ended spanner, SW24  Set of Allen keys, SW3  Allen key, SW5   Phillips screwdriver Torque wrench ...
  • Page 38: Grounding

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.3 Grounding The system operator must ensure sufficient grounding of the steel structure, especially the painted components. Safety regulations and country-specific directives for the grounding of electrical equipment (e.g. VDE/UVV/VBG4) must be followed. The grounding of the steel structure must be taken into consideration for different application cases: Protection against electrical shock ...
  • Page 39: Mechanical Installation

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4 Mechanical Installation Personnel:  Installation by technical personnel only At least two people  The following describes the installation of the data transmission system step by step in a logical sequence.
  • Page 40: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Determining the Air Gap: (C°) = maximum average temperature = minimum average temperature (C°) Air gap s (mm) Fig. 19: Determining the air gap for the expansion element Procedure: (1) Determine t and t and enter them on the axes, then draw a connecting line (1) from t to t...
  • Page 41: Mounting The Profidat ® Profile

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.2 Mounting the ProfiDAT Profile ® Work steps: Fig. 20: Hanger-clamp installation  Push 2 hanger clamps (1) onto the ProfiDAT profile (2). ® Fig. 22: Hanger clamp for installation on a C-rail Fig.
  • Page 42: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 23: Mounting the ProfiDAT ® profile on an expansion element  Push the ProfiDAT profile (2) toward the expansion element (7) and insert it into the PE rail connector (8) on the expansion ®...
  • Page 43: Installing The Pe Rail Connector

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.3 Installing the PE rail connector Fig. 25: PE rail connector mounted on the expansion element Steps:  Push a PE rail connector (1) onto the left profile of the expansion element (3) or in the ProfiDAT -Profil as in Fig.
  • Page 44: Installing The Rail Connector (Without Pe)

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.4 Installing the rail connector (without PE) Fig. 26: Mounting the rail connectors on the ProfiDAT ® profile Steps:  Push a rail connector (1) onto the mounted ProfiDAT profile (4) until it reaches the center. ®...
  • Page 45: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 28: Installed anchor point Work steps: Fig. 29: Marking the gap on the insulating profile  Mark the distance from the hanger clamp and interfaces on the insulating profile. Mark the two sections A and B so that they are not confused during installation. ...
  • Page 46: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 31: Installing the PE rail connector PE and insulating profiles  Push section A, a PE rail connector (1) and section B onto the aluminum profile and align them. Comply with the distances specified in Fig.
  • Page 47: Installing The Entry Funnel

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.6 Installing the Entry Funnel Systems with drive-in/out zones require the installation of an entry funnel so that the current collector can be driven in and out of the profile. Fig. 34: Installing the entry funnel Work steps: ...
  • Page 48: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 36: Insulation profile (1) aluminum rail (2) clamping surface (A)  The cutting direction (1) must be from the open profile side, so from top to bottom (see Fig. 35). ...
  • Page 49: Installing The Infeed

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.8 Installing the Infeed The infeed is installed either at the beginning/end of the system (end infeed) or within the system (section infeed). Depending on the system, the end infeed is via an infeed antenna directly on the profile or in conjunction with an entry funnel. 6.4.8.1 Installing an End Infeed Infeed antenna on entry funnel:...
  • Page 50: Connecting The Profidat ® Profile To The Entry Funnel

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Depending on the version, the angled plug of the connecting cable lies parallel or perpendicular to the ProfiDAT profile. ®  Lay the cable to the infeed switching cabinet/transceiver.  Secure the cable run to the support structure with cable ties (drive-in zone, steel structure, etc.). The cable must not be crushed! Respect the bending radius of the cable (at least 40 mm).
  • Page 51: Installing The Terminating Unit

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 If a temperature sensor is to be used (see chapter 6.4.15) the bracket for it must be installed during this step! The insulation profile of the ProfiDAT must always be 138 mm shorter than the aluminum ®...
  • Page 52: Installing The Current Collector

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514  Push the heat-shrink sleeve over the terminating resistor (6) and the socket on the terminating unit, and shrink with a heat gun. 6.4.11 Installing the Current Collector There are two versions of the current collector: single and dual current collectors. 6.4.11.1 Installing dual Current Collectors The dual current collector consists of two identical current-collecting arms.
  • Page 53: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Make sure that the current collector is installed with its central axis exactly on the central axis of the ProfiDAT profile, and that the specified installation distance between the towing arm and the ®...
  • Page 54: Installing The Pe Cable On The Profidat ® Profile

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.12 Installing the PE Cable on the ProfiDAT Profile ® The ProfiDAT profile must be connected to the customer's PE cable at the start of the system. This cable must be a PE cable and ®...
  • Page 55: Use Of The Profidat ® Profile Without Pe Function

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.4.13 Use of the ProfiDAT profile without PE function ® If the ProfiDAT profile is used without the PE function, it must nevertheless be connected to the grounded crane/steel structure. ® The following steps must be performed when the PE function is not used: ...
  • Page 56: Mounting A Temperature Sensor (Optional)

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514  Install trace heating in all ProfiDAT profiles in the same way. ®  Lead the trace-heating cables out of the groove to the terminal box for the infeed. When connecting the ProfiDAT profiles, make sure that the trace-heating cable is not damaged.
  • Page 57: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 53: Marking the profile  Measure the required distance to the cable penetrations in the support structure and mark the position on the ProfiDAT profile. ® Make markings on the insulating profile and the aluminum profile! Fig.
  • Page 58: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 56: Marking the cutting points on the insulating profile  Starting from the marked position, make one marking to the left and another to the right at 70 mm each. Mark the two sections A and B so that they are not confused during installation.
  • Page 59: Electrical Installation

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.5 Electrical Installation Risk of death by electrical shock! Contact with energized components can lead to death or severe injury by electrical shock. There is also a risk of injury from shock reactions, falling or being thrown across the room as a DANGER! result of an electrical shock.
  • Page 60: Installing The Profidat ® Infeed Switching Cabinet

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.5.1 Installing the ProfiDAT Infeed Switching Cabinet ® Danger of death due to incorrect installation! The incorrect or improper installation of electrical components can lead to death or severe injury by electrical shock. There is also a risk of injury from shock reactions, falling or being thrown DANGER! across the room as a result of an electrical shock.
  • Page 61: Installing A Profidat ® Transceiver On A Mobile System Component

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.5.2 Installing a ProfiDAT Transceiver on a Mobile System Component ® Also observe the information and safety instructions in the manufacturer's documentation when installing the transceiver! Fig. 60: Connections on the transceiver Work steps: ...
  • Page 62: Installing The Connecting Cable (Hf Cable) On The Infeed Antenna

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.5.3 Installing the Connecting Cable (HF cable) on the Infeed Antenna The connecting cable to the infeed antenna on the ProfiDAT profile is installed between the transceiver in the infeed switching ®...
  • Page 63: Profile-Heating (Optional)

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.6 Profile-heating (optional) Condensation on the contact surface of the ProfiDAT profile can lead to insulation faults, as well as increasing oxidation of the rail ® and wear of the carbon brushes. The conductor rail heating is designed to prevent condensation, hoarfrost or ice from forming around the contact surface.
  • Page 64: Profile-Heating Controller

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.6.1 Profile-heating Controller The figure below shows the switching cabinet for the profile heating with the three indicators on the front side. The green lamp (1) indicates the operational readiness of the controller. The white lamp (2) indicates whether the heating is switched on or off.
  • Page 65: Profile-Heating Components

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.6.2 Profile-heating Components The profile heating consists of the trace-heating cable, the wiring components and the temperature-dependent power supply. Trace-heating cable The trace-heating cable is a resistive heating cable used in different nominal sizes. It is drawn into the cavity between the profile rail and the profile insulation (see chapter 6.4.14).
  • Page 66: Checklist And Initial Commissioning

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 6.7 Checklist and Initial Commissioning This checklist serves as a guide to ensure the safe operation of the electrification system. The checklist is intended for qualified professionals who install and commission electrification systems and are familiar with the regulations on safety at work and accident prevention.
  • Page 67: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Description Remark: OK/not OK Installation 1.1. The number of profile hanger clamps is correct (with a maximum spacing of 2500 mm). 1.2. The expansion elements are correctly installed. ® 1.3. The ProfiDAT profiles are correctly aligned.
  • Page 68: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Description Remark: OK/not OK ® The ProfiDAT transceiver on the mobile system part is switched on and the LAN is connected ® ® Switch on the 24-V power supply to the ProfiDAT transceiver and allow the ProfiDAT 2.2.
  • Page 69: Operation

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 7 Operation 7.1 Safety Risk of death due to suspended loads! Falling loads can lead to severe injuries or even death.  Never walk under suspended loads. WARNING!  Only move loads under supervision. ...
  • Page 70: Maintenance And Servicing

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 8 Maintenance and Servicing 8.1 Safety Danger of injury due to improperly executed maintenance tasks! Improper maintenance can result in serious injury to person and property.  Before starting work, ensure sufficient space for assembly. WARNING! ...
  • Page 71: Maintenance Plan

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 8.2 Maintenance Plan The following chapters describe the maintenance tasks required for optimal, trouble-free operation. The tasks specified and per- formed as per the maintenance plan must be logged. If regular checks reveal increased wear, the required maintenance intervals should be shortened in accordance with the actual signs of wear.
  • Page 72: Documentation

    Documentation  The results of inspections and the measures taken are to be documented in written reports.  Conductix-Wampfler must be informed immediately of any defects or malfunctions that occur during the test phase and within the warranty period. 8.2.2...
  • Page 73: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 64: Pulling out the antenna  Pull out the antenna (4) in an upwards direction. Make sure that the carbon brushes (5) do not fall out. CAUTION!  Loosen the coupling ring of the cable (6) and disconnect the cable from the antenna (4). ...
  • Page 74: Maximum Wear Of The Carbon Brushes

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Make sure that the antenna (4) and at the carbon brushes (5) make contact with the current- collecting head (1). CAUTION!  Tighten the 2 hexagonal-socket-headed screws (3; see Fig. 63). Fig.
  • Page 75: Replacement Of Carbon Brushes On The Profidat ® Current Collector

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 8.2.4 Replacement of Carbon Brushes on the ProfiDAT Current Collector ® Required tools: Allen key, SW5  Work steps: Fig. 68: Remove the current-collecting head from the ProfiDAT profile ®  Pull the current-collecting head (1) down and out of the ProfiDAT profile (2).
  • Page 76: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Fig. 70: Pull out the carbon brushes  Pull out the carbon brushes (4) in an upward direction.  Pull out the antenna (5) in an upwards direction. The cable on the antenna does not have to be disconnected. ...
  • Page 77: Mal0514-0005B-En

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Make sure that the antenna (5) and at the carbon brushes (4) make contact with the current- collecting head (1). CAUTION!  Tighten both hexagonal-socket-headed screws (3; see Fig. 69). Fig. 72: Inserting the current-collecting head into the ProfiDAT profile ®...
  • Page 78: Troubleshooting

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 9 Troubleshooting Danger of injury due to improper troubleshooting! Improper troubleshooting can result in serious injury to person and property.  Contact the manufacturer in case of malfunction. WARNING!  Allow troubleshooting to be carried out only by personnel from or authorized by the manufacturer.
  • Page 79: Dismantling And Disposal

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 10 Dismantling and Disposal 10.1 Safety Danger of injury due to improper dismantling! Stored residual energy, sharp components, and points and edges on and in the data transmission system or the required tools can cause injuries. WARNING! ...
  • Page 80: Disposal

    Mounting Instructions ProfiDAT Data Transmission System ® Programm 0514 Personnel  May only be carried out by trained technicians At least two people  Required tools Open-ended spanner, SW10  Open-ended spanner, SW17  Open-ended spanner, SW24  Allen wrench SW3 ...
  • Page 81: Additional Documents

    ProfiDAT Data Transmission System ® Programm 0514 11 Additional Documents 11.1 Conformity Declaration The conformity declaration for this product can be obtained from Conductix-Wampfler on request. 11.2 Other applicable Documents Seq. Document No. Document name C79000-G8900-C322-03 Industrial Wireless LAN, SCALANCE W760/W720 Operating Instructions...
  • Page 82: Index

    Maintenance and Servicing ..........70 Training ................10 Maintenance plan ............... 71 Troubleshooting ..............78 Material defects ..............7 Unauthorized Personnel............9 Conductix-Wampfler GmbH Phone: +49 (0) 7621 662-0 Rheinstrasse 27 + 33 Fax: +49 (0) 7621 662-144 79576 Weil am Rhein – Märkt info.de@conductix.com...

Table of Contents