Multicam Systems Pty A2MC Installation And Training Manual

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A2MC Machine

Installation and

Training

Documentation

Revised 9 February, 2017© Multicam Systems Pty Ltd

by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior

written permission of Multicam Systems Pty Ltd.

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Summary of Contents for Multicam Systems Pty A2MC

Page 1 Installation and Training Documentation Revised 9 February, 2017© Multicam Systems Pty Ltd All rights reserved. No part of this document may be reproduce or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior...
Page 3: Machine Component Identification
Location of Air assist head attachment* Operator’s sub console unit Mist sprayer attachment* Inverter enclosure - Danger High Voltage A2MC controller enclosure - Danger High Voltage Micro air filter inlet and distribution Power Box Master On/Off control for machine - Danger High Voltage Machine frame...
Page 4: Health And Safety
HEALTH AND SAFETY WARNING Machine must only be operated by persons trained and accredited by Multicam Systems General Safety And Machine Specifications This manual and the safety guidelines contained within it are designed to enable the user to obtain the best performance from the machine over a long lifetime and to ensure the safety of the operator.
Page 5: General Requirements
General Requirements Noise Emission The noise level produced by the machine will be dependant on; • the material being cut • ancillary devices being used (knife heads, drill heads etc) • attachments to the machine (vacuum pumps, dust collectors, air compressors etc) •...
Page 6: Dust Extraction
Materials Suitable for Cutting The machine is designed to cut, engrave and form a wide range of materials, as detailed below: • Plastics - all plastics can be cut, including the 'hard' plastics such as polycarbonate. • Woods - the majority of wood-based materials can be readily cut, including MDF, plywood and other composite boards.
Page 7: General Safety Rules
Corrosion Some of the components of the machine may be subject to corrosion in unfavourable conditions. The machine should be used in a dry, moisture free atmosphere and should not be exposed to water-based fluids or lubricants. The machine should not be exposed to acidic or alkaline substances and it should be maintained in accordance with the servicing schedule.
Page 8: Personal Protective Equipment
Personal Protective Equipment It is recommended that the operator, and other persons working in the vicinity of the machine, use the following personal protective equipment in conjunction with the machine: • Hearing protection • Eye protection • Gloves when handling materials to be machined •...
Page 9 Safe Operation of Machines The machine must only be operated by persons trained and accredited by Multicam Systems. The machine should be operated only in a well-lit environment in order that the operator can monitor the working of the machine and carry out safe loading and unloading. If the workplace is poorly lit, then additional lighting will need to be provided.
Page 10: Safety During Maintenance
Safety During Maintenance Changes or additions to the main electrical system in connection with the installation and operation of the machine should always be carried out by a suitably competent and licenced electrical engineer. Repairs carried out by untrained or unauthorised personnel may result in personal injury or serious malfunction and damage to the machine.
Page 11: Warning Labels
Warning Labels The following chart details the warning signs and labels and their locations on the machine. They are designed to assist and remind the operator to exercise caution when approaching the machine and the working area. Operators should read carefully and take due note of the warnings and instructions for safe operation before operating the machine.
Page 12: Safety Rules
Safety Rules WARNING Machine must only be operated by persons trained and accredited by Multicam Systems MANUALS. Always read the appropriate manual or instructions before attempting to operate or maintain equipment. Make sure that you understand all instructions. CORRECT SUPERVISION. When in doubt as to the correct way to operate the equipment always consult your supervisor.
Page 13 PERSONAL PROTECTIVE EQUIPMENT. Wear the correct safety glasses, ear protection and foot protection at all times. LOOSE EQUIPMENT. Do not operate any machine while wearing rings, watches, jewellery, loose clothing, neckties or untied long hair. SAFE WORKING AREA. Keep the area around the equipment well lit, dry and free from external obstructions and waste material.
Page 14: Maximum Pressure
Vacuum Pump Operating Information To protect the vacuum pump from premature failure it is important that the following procedures be adhered to; Maximum Pressure The maximum allowable pressure is not exceed -40kPa. Exceeding this value will cause the pump to overheat causing severe damage and voiding warranty. Operating Temperature The vacuum pump surface will become extremely hot during operation.
Page 15 Job Design Considerations Before designing a job for cutting on the machine there are a number of factors that must be taken in to account. A designer must always consider how the component is to be produced using the machine, tooling and materials available. Sometimes the design requirements will place demands on the tooling that could lead to undesirable practices such as the use of small diameter or extra long tooling.
Page 16 Cutter Selection Choose a cutter that is appropriate for the material to be cut and the edge finish required. Use of a tooling catalogue will assist in this process. The number of flutes, the flute profile, the direction of the flute will all affect speed of cut and edge finish. There will always be a trade off in speed of cut, edge quality and cutter life that should be considered in your production process.
Page 17 Number of Cutting Passes The number of cutting passes required is determined by the following factors; • Depth of cut • Diameter of cutter in use • Material being cut • Edge finish The order of priority of these factors is the responsibility of the Operator and Production Manager and is usually made on a job by job basis.
Page 18 Cutter and Collet Usage Handling Cutters • Cutters are extremely sharp. Extreme care must be observed when handling cutters to prevent injury. The use of gloves is recommended. • Always store cutters in their cases when not in use • Always wear protective eye wear when handling cutters.
Page 19 Suggested Feed Rates PRODUCT FEEDRATE PLUNGE RATE DIRECTION TOOL DIA Acrylic 3000mm/min 1200mm/min Climb 3.175mm 4.5mm Acrylic 2500mm/min 1200mm/min Climb 3.175mm Acrylic 2500mm/min 1200mm/min Climb 4.76mm 10mm Acrylic 2000mm/min 1000mm/min Climb 6.35mm 20mm Acrylic 1500mm/min 800mm/min Climb 6.35/8mm Aluminium 2500mm/min 400mm/min Conventional 3.175mm...
Page 20 How to Avoid Tool Breakage Most CNC tool breakages are caused by incorrect or faulty colleting A router tool spinning at 18,000rpm is in trouble if it's as little as 5 microns off centre. This is about how thick a deposit of resin or dust is when it's squashed inside the collet. Collets are manufactured to exacting tolerances and when they are 5 microns out of round both the collet and the tool are strained because the distorted collet cannot grip the tool shank perfectly.
Page 21 SMART Console Quick Reference Guide...
Page 22 SMART Console Quick Function Guide...
Page 23: Start-Up Procedure
Machine Start-up and Shut-down Procedure WARNING Machine must only be operated by persons trained and accredited by Multicam Systems In order to comply with safety issues it is important that the correct start-up and shut-down sequence is followed. These procedures are designed to ensure operator safety and machine longevity.
Page 25 Digitise 2D & 3D Jobs Verify job Safety Interlock Machine Limits Control (Co-ordinate G41/G42 Compensation display) Multi XML Control A2MC General User Interface control G41/G42 Modal Preset Send M-Code Set up Lifter Send G-Code Run Lifter Enable/Disable Machine's motors 303.1...
Page 27 Machine Configuration Blank Configuration Parameters Machine Serial No. GUI Version / Apps Version A2MC Release Version No. Machine IP Address Machine Memory Type & Capacity Program Origins X Offset Y Offset Z Offset G54 Machine Origin G55 User Origin G56 Programmed A...
Page 29 Machine Training Schedule Date: Company Serial No: Contact Technician The following persons have been trained in the procedures shown below: Trainee: Trainee: Trainee: Trainee: Description Yes/No Basic operation procedures in GUI software including: Adding Tools and Tool Descriptions Mapping Tools to ATC Other: Other: Other:...
Page 31 Machine Training Schedule Date: Company Serial No: Contact Technician The following persons have been trained in the procedures shown below: Trainee: Trainee: Trainee: Trainee: Description Yes/No Basic operation procedures in GUI software including: Adding Tools and Tool Descriptions Mapping Tools to ATC Other: Other: Other:...
Page 33 Run test jobs (not in material) Warranty sighted Fill out Customer Information Sheet and Machine configuration in manual Copy System Parameters XML file from A2MC to local computer for backup Machine is in full working order Technician Signature_________________ Customer Signature____________________...
Page 35 Run test jobs (not in material) Warranty sighted Fill out Customer Information Sheet and Machine configuration in manual Copy System Parameters XML file from A2MC to local computer for backup Machine is in full working order Technician Signature_________________ Customer Signature____________________...
Page 37 MULTICAM MACHINERY GUIDE TO SAFE OPERATION WARNING Machine must only be operated by persons trained and accredited by Multicam Systems To ensure the proper and safe operation of the machine it is important that the following points be observed. 1.The machine must only be operated by persons correctly trained in its full and proper use. 2.The machine must only be operated in accordance with instruction provided by Multicam Systems and with reference to the Machine User Manual.
Page 39 MULTICAM MACHINERY GUIDE TO SAFE OPERATION WARNING Machine must only be operated by persons trained and accredited by Multicam Systems To ensure the proper and safe operation of the machine it is important that the following points be observed. 1.The machine must only be operated by persons correctly trained in its full and proper use. 2.The machine must only be operated in accordance with instruction provided by Multicam Systems and with reference to the Machine User Manual.
Page 41 Machine Safety Hazard Identification, Assessment and Control Note: Machine commissioning and training is not complete until this document has been signed and presented to the machine operator or chief safety officer. This document to be used in conjunction with your in-house Safe Work Method Statement (SWMS) and displayed at the machine in plain site of the machine operator. Machine Description: Multicam CNC Flat Bed Routing Machine Model: __________ Serial No: _____________ Hazard...
Page 43 Machine Safety Hazard Identification, Assessment and Control Note: Machine commissioning and training is not complete until this document has been signed and presented to the machine operator or chief safety officer. This document to be used in conjunction with your in-house Safe Work Method Statement (SWMS) and displayed at the machine in plain site of the machine operator. Machine Description: Multicam CNC Flat Bed Routing Machine Model: __________ Serial No: _____________ Hazard...
Page 45: Warranty
All items submitted for warranty repair must be shipped to the offices of Multicam Systems Pty Ltd. All freight costs are to be borne by the customer and do not constitute part of the warranty provisions.
Page 47 All items submitted for warranty repair must be shipped to the offices of Multicam Systems Pty Ltd. All freight costs are to be borne by the customer and do not constitute part of the warranty provisions.