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AFL LG 250 Installation Instructions Manual

Sealed fiber optic splice

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LG 250 SEALED FIBER OPTIC SPLICE
CLOSURE
1.0
GENERAL
1.01 The LG 250 Sealed Fiber Optic Splice Closure
provides a unique, flexible fiber splicing system
for Fiber-in-the-Loop or distribution splicing.
Typical types of cables that can be used in this
closure are: central core shielded, central core
dielectric, loose tube shielded, loose tube
dielectric, ribbon shielded, ribbon dielectric.
Also, the closure incorporated a unique cable
clamp design that secures the cable and allows
the dome and C-Half sections to be removed
with out disturbing previously installed cables.
The
LG-250
consists
components. Refer to Figure 1.
1.02 Dome: Protects all internal components.
1.03 C-Half Section: Creates end sealing surface with
center section. Each C-Half section comes with
four (4) hex head bolts for securing for securing
to center section.
1.04 Center Section: Center section consists of five
(5) cable sheath strain relief and central strength
member tie-downs and will accommodate four (4)
LL-2400, two (2) LL-4848 or four (4) LL-4800
splice trays. The Express side incorporates as
storage tray and clear cover for bare or ribbon
fiber. Included and installed in the Center Section
are five (5) sealing port grommet sets. The
Express side of the closure has two (2) and the
Drop/Lateral side has three (3) ports.
1.05 O-Ring: Provides sealing between dome and the
center section assembly.
1.06 V-Band: Provides locking and final clamping
between the dome and center section assembly.
2.0
SPECIFICATIONS
Parameter
Maximum Cable Diameter
Minimum Cable Diameter
Maximum Cable Entry
Overall Dimensions (ht. x dia.)
3.0 Contents
3.01 The LG-250 comes with materials to install five
(5) cables into ports and up to three (3) drops per
port on the Drop/Lateral side of the closure.
3.02 Accessory Materials
91710-06
LL-2400
911289-00-02
LL-2448
91711-07
LL-4800
911437-00-02
LL-4848
FC001091
CGK
INSTALLATION INSTRUCTIONS
of
five
(5)
main
Value
0.70" (17.8mm)
0.30" (7.6mm)
5 ports
19" X 8.75" (438mm X 222mm)
Single Fusion (24SF) Splice Tray
Universal (24SF or 48 MF) Splice Tray
Mass Fusion (48MF) Splice Tray
Mass Fusion (144MF) Splice Tray
Cable grounding kit (for 5 cable)
V-Band
Dome
C-Half
Figure 1 – Components of LG250 Fiber Optic Closure
Figure 1 - Components of the LG-150 Closure
FC000040
CGH-5
FC000006
OHK
911969-00
PWK
FC000070
RT 1x6
3.03 Tools and Supplies Required for Installation:
- Cable Cleaner or Wipes
- ¾" Vinyl tape (if bonding)
- 216 Style Tool (3/8" – 7/16" Hex Driver)
- Wire Cutters for Strength Member
- Splicers Scissors
- Splice Equipment and Sleeves
- Cable Stripper
- Cable Splicers Knife
- Needle Nose Pliers
- Slotted Screw Driver (optional)
4.0 CABLE PREPARATION
CAUTION: When preparing cable, insure that buffer
tubes and fibers are NOT cut, nicked or kinked. If this
occurs, cut back to eliminate damaged area.
4.01 Express Cables: Remove 66" of cable sheath
and expose buffer tubes, removing shield, Mylar
or Kevlar if present.
Drop (Stub) Cables: Remove 72" of cable
sheath.
(See
measurements).
4.02 Remove all cable coating compounds. Clean
sheath, all primary tubes and dielectric strands
FC000387 REV.5
C-Half
O-Ring
Center Section
Cable grounding kit (for 5 cables)
Universal Strand Mount Hanger Kit
Pole/Wall Mount Bracket Kit
1 x 6 Router Kit
Figures
2A
2D
for
1

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Summary of Contents for AFL LG 250

  • Page 1 FC000387 REV.5 LG 250 SEALED FIBER OPTIC SPLICE CLOSURE GENERAL 1.01 The LG 250 Sealed Fiber Optic Splice Closure provides a unique, flexible fiber splicing system V-Band for Fiber-in-the-Loop or distribution splicing. Typical types of cables that can be used in this...
  • Page 2 Center Section with approved cable cleaner. Clean outer sheath Drop/Lateral Express/Feeder back approximately 6” from opening. Allow Ports Ports cleaner to dry completely. Hanger Attachment 4.03 Trim any solid filler tubes and discard. Trim Drop 1 central strength members to 3-1/2” from sheath Input opening.
  • Page 3 Figure 4 - CSM Clamp Photo 3- CSM Clamp Removal 7.0 GROMMETS KIT CONTENTS 7.01 Photo 4 above shows the grommets included in the cable entry ports and the accessories located in the sub-component kit bag. The fully round grommets were placed into the cable ports at the factory.
  • Page 4 to Photos 5a and 5b – Measuring the Cable for Sizing Grommets. Note: Make sure that you are using the correct set of grommets and applicable Band-Mic for either the Express or Drop ports, and that the initial measurements are correct. Photo 6a - Counting the Grommet Layers Photo 6b - Tearing out the Grommet Layers Photo 5a and Photo 5b - Measuring the Cable...
  • Page 5 8.03 Check the sizing of the grommet with the core layers are visible should now be facing each and layers removed. Determine if the fit is close other. The grommets cable access slots must be to the final sizing requirements. The seam in the oriented to two separate positions.
  • Page 6 the larger grommet flanges are positioned to the alternating in a crossing pattern to lower the first slot of the cable entry port with one grommet cable gradually and evenly to proper grommet and the last entry port slot with the other compression.
  • Page 7 11.02 Note the orientation of the cable retention See Figure 8a and 8b. clamp. The spurs inside the clamp should grip the cable to prevent it from being accidentally CSM Clamp Top Plate pulled out of the closure. Refer to Photo 14 – Cable Retention Clamp Orientation.
  • Page 8 Insulating Tape Backside of CSM Tie-Down Nut Figure 9b – Isolated D1 and D2 Figure 8b - Isolated D1 and D3 Cables Figure 8b – Crimping the ground wire to 14.0 STORAGE ROUTING FIBER the Armor BUNDLES 13.0 COMMON ISOLATED BOND WIRE Note: there are several methods of routing fiber...
  • Page 9 See Note: If all fibers in the Drop/Lateral cable Figure 10d and 10e. bundles are not assigned for splicing, the AFL 1x6 Router Kit (P/N: FC000070) is recommended for use to route those fibers into the tray at this time.
  • Page 10 can be installed into the top of the splice torque is 23 in/lbs.) Check each cable retention trays if more working fiber is desired. clamp and CSM clamp to assure these are tight. 14.16 Route the drop and express bundles to the tray 16.02 Apply lubricant to the gasket surfaces of the C- and prepare as required.
  • Page 11 Photo 18 – Dome Alignment. Figure 12 - Alignment of Mounting Brackets Figure 13 PHOTO 18 - Dome Alignment ©2014, AFL. All rights reserved PO BOX 3127, Spartanburg, SC 29304 Tel: 1.800.866.3977 www.aflglobal.com ©2014, AFL. All rights reserved FC000387 6.13.14...