Phoenix TL600 Operation Manual

Lavatory service truck

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MODELS TL600/TL700

LAVATORY SERVICE TRUCK

OPERATION MANUAL

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Summary of Contents for Phoenix TL600

Page 1 MODELS TL600/TL700 LAVATORY SERVICE TRUCK OPERATION MANUAL...
Page 2: Copyright Release
PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK COPYRIGHT RELEASE THIS PUBLICATION IS INTENDED FOR THE SOLE USE OF OWNERS AND OPERATORS OF THE EQUIPMENT LISTED ON THE COVER. REPRODUCTION AND DISTRIBUTION OF THIS PUBLICATION IS AUTHORIZED TO THE OWNERS AND OPERATORS OF THE PRODUCT. USE BY OTHERS FOR PURPOSES NOT DIRECTLY RELATED TO THE FACILITATION OF OPERATION OR MAINTENANCE OF THIS PRODUCT IS PROHIBITED.
Page 3 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK EFFECTIVE CHANGES THE FOLLOWING IS A LIST OF REVISIONS AS DESCRIBED BELOW WITH HIGHLIGHTS OF THE REVISIONS. PLEASE DELETE ALL AFFECTED PAGES AND INSERT THE REVISED PAGES. CHAPTER SECTION & DESCRIPTION OF CHANGE...
Page 4: Safety Precautions
TL600/TL700 LAVATORY SERVICE TRUCK SAFETY PRECAUTIONS THE PHOENIX METAL PRODUCTS, INC., MODEL TL600 IS A VEHICLE DESIGNED TO SERVICE THE LAVATORIES OF COMMERCIAL AND MILITARY AIRCRAFT. THE VEHICLE IS A COMMERCIAL CHASSIS MODIFIED WITH TANKS AND PUMPING SYSTEMS TO ACCOMPLISH THE SERVICING OF AIRCRAFT LAVATORIES.
Page 5: Table Of Contents
PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK TABLE OF CONTENTS CHAPTER PAGE /SECTION COPYRIGHT RELEASE REVISIONS /CHANGES SAFETY PRECAUTIONS INTRODUCTION GENERAL INFORMATION AND OPERATION INSTRUCTIONS SPECIFICATIONS AND CAPABILITIES SYSTEM DESCRIPTION OPERATION MAINTENANCE AND SERVICING INSTRUCTIONS SYSTEM DESCRIPTION SERVICING/LUBRICATION INSPECTIONS...
Page 6: Introduction
AIR COOLED INLINE FOUR CYLINDER DIRECT INJECTION DIESEL ENGINE. ALL FEATURES FOUND ON HIGHWAY VEHICLES ARE INCORPORATED IN THIS CHASSIS. THE TL600 IS A MODULAR UNIT WITH 2 TANKS SURROUNDED BY A STAINLESS STEEL SHROUD. CONTROLS FOR PUMPING, LIGHTS AND MEASUREMENT OF CHARGING FLUIDS ARE LOCATED ON THE TOP DECK.
Page 7: General Information And Operation Instructions
PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES DIMENSIONS: ISUZU MODEL STANDARD (1) LENGTH: 230“ (2) HEIGHT: 88” (3) WIDTH: 80 “ MAY 2018...
Page 8 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES DIMENSIONS: ISUZU MODEL WITH OPTIONAL LIFT AND GRILL (1) LENGTH: 273” (2) HEIGHT: 88” (3) WIDTH: 85” MAY 2018...
Page 9 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES (1) DESCRIPTION: ISUZU, CAB OVER—MODEL NPR W4500— GVWR 14,500 LBS WHEELBASE 132.5” (2) CHASSIS SPECIFICATIONS: GASOLINE: A. ENGINE - GMPT L96 VORTEC V - 8, 365 in (6.0L).
Page 10 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES DIMENSIONS: FORD MODEL STANDARD (1) LENGTH: 296” (2) HEIGHT: 76” (3) WIDTH: 85” MAY 2018...
Page 11 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES DIMENSIONS: FORD MODEL WITH OPTIONAL LIFT AND GRILL OPTION (1) LENGTH: 322” (2) HEIGHT: 76” (3) WIDTH: 90” MAY 2018...
Page 12 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES VEHICLE: FORD, GASOLINE (1) DESCRIPTION: FORD, MODEL F350 SUPER DUTY, GVWR 13,000 LBS, WHEELBASE 137” (2) CHASSIS SPECIFICATIONS: A. ENGINE - FORD MODEL 5.4L TRITON 3 VALVE SINGE OVERHEAD CAM SEFI (SEQUENTIAL ELECTRONIC FUEL INJECTION).
Page 13 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES LAVATORY SERVICE MODULE (1) TANKS: WASTE TANK - CAPACITY: (TL600) 360 U.S. GALLONS (TL700) 400 U.S. GALLONS FLUSH TANK - CAPACITY (TL600) 240 U.S. GALLONS (TL700)) 300 U.S. GALLONS (2) PUMPS - FLUID PUMP - 1”...
Page 14 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 1 - SPECIFICATIONS AND CAPABILITIES (6) HEATING - HEATERS (OPTIONAL) 1 TANK IMMERSION HEATER: 110 VOLTS/2000 WATTS EACH 1 AIR HEATER: 12 VOLTS DC/ENGINE COOLING SYSTEM 110 VOLT HEATER IS CONNECTED TO (1) CONNECTION POINT–...
Page 15: System Description
THE WASTE TANK IS LOCATED IN THE REAR OF THE MODULE. CAPACITY FOR THE WASTE TANK IS 360(TL600) OR 400(TL600) U.S. GALLONS. IT IS FABRICATED OF 12 GAUGE 304 STAINLESS STEEL. A TRAY ON THE TOP OF THE WASTE TANK CONTAINS AN INSPECTION HATCH, A DRAIN AND A WASTE HOSE CONNECTOR.
Page 16: System Description
SECTION 2- SYSTEM DESCRIPTION FLUSH TANK THE FLUSH TANK CAPACITY IS 240(TL600) OR 300(TL700) U.S. GALLONS. IT IS USED FOR THE RINSING AND REPLENISHING OF AIRCRAFT LAVATORIES. IT IS FABRICATED OF 12 GAUGE 304 STAINLESS STEEL. THERE IS A 1-1/4 INCH PVC BALL VALVE LOCATED ON THE OUTBOARD RIGHT HAND SIDE, BOTTOM FOR DRAINING.
Page 17: Electrical
PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 2- SYSTEM DESCRIPTION ELECTRICAL THE ELECTRICAL CIRCUIT CONSISTS OF THE VEHICLE IGNITION SYSTEM, ELECTRIC CLUTCH, FOOT SWITCH TO ACTUATE THE ELECTRIC CLUTCH, WORK LIGHTS AND 12 VOLT HEATER FAN SWITCHES.
Page 18 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 2- SYSTEM DESCRIPTION ELECTRICAL SYSTEM THE ELECTRICAL SYSTEM IS TIED INTO THE IGNITION CIRCUIT OF THE VEHICLE. POWER FOR OPERATION OF THE SERVICING FUNCTION CAN ONLY BE DONE WHILE THE VEHICLE IS RUNNING AND THE IGNITION IS IN THE ON POSITION.
Page 19 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 GENERAL INFORMATION AND OPERATION INSTRUCTIONS SECTION 2- SYSTEM DESCRIPTION FLUSH TANK IMMERSION HEATER 12 VDC HOT WATER HEATER 1500 WATT UTILITY HEATER FIGURE 2A. MAY 2018...
Page 20 SECTION 3 - OPERATION GENERAL OPERATION OF THE PHOENIX TL600 IS FAIRLY SIMPLE. ALL CONTROLS ARE CLEARLY MARKED AND SELF EXPLANATORY. THE FOLLOWING PROCEDURES ARE RECOMMENDED FOR THE OPERATION OF THIS EQUIPMENT. YOUR ORGANIZATION MAY HAVE A MORE DETAILED OR DIFFERENT PROCEDURE FOR OPERATION OF THIS EQUIPMENT.
Page 21 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION ISUZU MODEL: BRAKE FLUID - RADIATOR RESERVOIR - INSIDE DRIVERS DOOR ON OUTSIDE OF RIGHT SIDE OF VEHICLE BELOW CAB DASHBOARD—REMOVE PANEL TO EX- POSE RESERVOIR - LEFT SIDE OF VEHICLE...
Page 22 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION FORD MODEL: RADIATOR RESERVOIR - DRIVER SIDE OF VEHICLE NEXT TO THE BRAKE FLUID BRAKE FLUID UNDERNEATH HOOD ON THE DRIVER SIDE NEAR THE FIREWALL. WINDSHIELD WASH FLUID- RESERVOIR ON THE PASSENGER SIDE OF THE VEHICLE NEAR THE FIREWALL.
Page 23 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION (5) CHECK FOR LEAKS ON ENGINE COMPONENTS AND ON GROUND BELOW. (6) START ENGINE AND LISTEN FOR UNUSUAL NOISES. CHECK LIGHTS, TURN SIGNALS, BRAKE LIGHTS, BEACON, HORN.
Page 24 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION FORD MODEL: TRANSMISSION OIL DIPSTICK ENGINE OIL DIPSTICK POWER STEERING CHECK & SERVICE MAY 2018...
Page 25 LAVATORY SERVICE EQUIPMENT (1) CHECK LEVEL OF FLUSH TANK LEVEL GAUGE. CAPACITY OF TANK IS 240(TL600) OR 300(TL700) U.S. GALLONS. (FIGURE # 4.) (2) ASSURE THAT THE WASTE TANK IS EMPTY OR THAT THERE IS SUFFICIENT CAPACITY REMAINING FOR THE INTENDED USE.
Page 26 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION FLUSH TANK CHECK LEVEL OF FLUSH TANK - WASTE LEVEL GAUGE CHECK LEVEL WASTE TANK - (OPTIONAL) FIGURE (4) MAY 2018...
Page 27 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION FLUID HOSE WASTE HOSE CHECK FOR CONDITION OF BOTH FLUID HOSE AND WASTE HOSE WASTE TANK VALVE MAKE SURE VALVE HANDLE IS IN THE CLOSED OR UP POSITION FIGURE # 5.
Page 28 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION HIGH HYDRAULIC TANK LEVEL GAUGE CHECK LEVEL OF HYDRAULIC RESERVOIR - LEVEL SHOULD BE AT HIGH MARK 110 VOLT HEATER CONNECTION - DISCONNECT PRIOR TO DRIVING VEHICLE...
Page 29 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION NOTE: REFER TO YOUR ORGANIZATIONS PROCEDURE FOR RINSING AND CHARGING AIRCRAFT WASTE TANK. WARNING: LAVATORY FLUIDS MUST BE PROPERLY DISSOLVED OR DILUTED ACCORDING TO MANUFACTURER’S INSTRUCTIONS. FAILURE TO COMPLY MAY RESULT IN DAMAGED PUMP AND/OR FLOW METER PARTS.
Page 30 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION WARNING: LAVATORY FLUIDS MUST BE PROPERLY DISSOLVED OR DILUTED ACCORDING TO MANUFACTURER’S INSTRUCTIONS. FAILURE TO DO SAY MAY RESULT IN DAMAGED PUMP AND/OR FLOW METER PARTS.
Page 31 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION AIRCRAFT SERVICING WITH PLATFORM LIFT (CONT’D) CRUISE CONTROL ON/OFF BUTTON IDLE-UP INSTRUCTIONS DECAL CRUISE CONTROL LIGHT CRUISE CONTROL SET/ RESUME DIAL SWITCH ISUZU IDLE-UP MAY 2018...
Page 32 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION AIRCRAFT SERVICING WITH PLATFORM LIFT (CONT’D) AUX 1 IDLE-UP SWITCH FORD IDLE-UP REMOVE WASTE HOSE COUPLING FROM STOWAGE NIPPLE IN TRAY OF WASTE TANK. CONNECT WASTE CONNECTOR TO LIFT PLATFORM HOSE HOLDER.
Page 33 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION AIRCRAFT SERVICING WITH PLATFORM LIFT (CONT’D) HOLD OPERATIONAL SAFETY TOGGLE SWITCH TO ON WHILE HOLDING LIFT TOGGLE SWITCH IN UP POSITION UNTIL DESIRED HEIGHT IS ACHIEVED.
Page 34 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION LAVATORY EQUIPMENT AND TRUCK SERVICING . (1) EMPTYING OF UNIT DRIVE THE VEHICLE TO A DESIGNATED WASTE DUMPING SITE. POSITION WASTE TANK DRAIN OVER PIT FOR OPEN DUMP. FOR CLOSED DUMP, POSITION VEHICLE SO DRAIN HOSE WILL ATTACHED TO WASTE NIPPLE.
Page 35 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION COLD WEATHER OPERATIONS IN SUB-FREEZING CONDITIONS THE FLUID IN THE TANK AND PLUMBING CAN FREEZE. IF A FREEZING CONDITION OCCURS THE TANKS AND/OR PLUMBING COMPONENTS CAN BURST.
Page 36 PHOENIX METAL PRODUCTS, INC TL600/TL700 LAVATORY SERVICE TRUCK CHAPTER 1 SECTION 3 - OPERATION (2) 12 VOLT AIR HEATER (A) DURING SUB FREEZING CONDITIONS AND AFTER THE VEHICLE ENGINE TEMPERATURE HAS RISEN, THE AIR HEATER INSIDE THE LAVATORY MODULE WILL SUPPLY WARM AIR TO THE PLUMBING CIRCUIT. A TOGGLE SWITCH LOCATED AT THE REAR OF THE MODULE ON THE METER BOX CONTROLS THE HEATER.

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