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Soren V-0067 Instruction Manual

N. 2 ripple pumps
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Soren srl
Via Pacinotti 29
20094 Corsico, MI / Italia
tel +39 02 45177.1 r.a. fax +39 02 45177.340
Email: soren@soren.it
When requesting information about your machine always state:
•
model of the machine, serial n°, order n°.
•
Keep this manual in a safe place for future reference.
•
REA/CCIAA 856472/MI
Cap. soc. € 832.000 i.v.
C.f./Iva 01720330156
INSTRUCTION MANUAL
N. 2 RIPPLE PUMPS
s/n : V-0067 e V-00668
•
COMMESSA: 2009573
CUSTOMER : MACHINERY WORLD Ltd
•
Wolvey Lodge Business Centre
Cloudsley Bush Lane
Wolvey
LE10 3 HB LEICESTERSHIRE
GREAT BRITAIN
tel. 0044-01455 220179
fax. 0044-01455221314
FACTORY :
Same
•
DELIVERY DATE : December 2009
•
FOR

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  • Page 1 20094 Corsico, MI / Italia tel +39 02 45177.1 r.a. fax +39 02 45177.340 Email: soren@soren.it INSTRUCTION MANUAL N. 2 RIPPLE PUMPS s/n : V-0067 e V-00668 • COMMESSA: 2009573 CUSTOMER : MACHINERY WORLD Ltd • Wolvey Lodge Business Centre...

  • Page 2: Table Of Contents

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 INDEX INTRODUCTION • CERTIFICATE OF PRODUCT CONFORMITY • 1. STANDARD WARRANTY 2. MACHINE DESCRIPTION AND ANNEX INDEX Machine identification Machine purpose and working principle Programmed and unprogrammed usage Specifications –...
  • Page 3 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 INTRODUCTION The purpose of this manual is to provide instructions for the safe installation, operation and maintenance of your SOREN equipment. SOREN is committed to provide quality equipment and customer satisfaction.
  • Page 4 RIPPLE PUMPS Machine: No. 1 FAR Type : V-0067 / V-0068 Serial number: conforms with the prescriptions of the Machine Directive 98/37/CE; conforms with the prescriptions of the other CE Directive: 2006/95/CE; 2004/108/CEE; 1935/2004 CE also declares that: the following technical harmonized norms have been applied: EN ISO 12100/1;...

  • Page 5: Standard Warranty

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 STANDARD WARRANTY ♦ Obligations of Seller (SOREN): during the warranty period, Seller shall repair or, at Seller's option, replace parts determined by Seller to be defective in material or workmanship.

  • Page 6: Machine Description And Annex Index

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 2. MACHINE DESCRIPTION AND ANNEX INDEX 2.1 MACHINE IDENTIFICATION SOREN rotary pumps are identified by a nameplate (reproduced here below) indicating: • Manufacturer •...

  • Page 7: Programmed And Unprogrammed Usage

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 The product cannot pass between the two rotors and goes to occupy the space formed between the rotary lobes and the pump casing, so that it is directed towards the outlet.

  • Page 8: Annex Index

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Tests on the machine under normal working conditions gave the following results: “A” equivalent continuous acoustic pressure is less than 80 dB (A).

  • Page 9: Safety

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 3. SAFETY 3.1 GENERAL INFORMATION ON SAFETY The following notes give information on how to use and service SOREN rotary pumps safely. To work under safe conditions please follow SOREN operating, maintenance and setting up procedures.

  • Page 10: Installation

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 3.4 INSTALLATION Electricity and service fluid outlets should only be connected up by trained and authorized personnel. 3.5 SAFETY INSPECTIONS Before starting up the rotary pump: Make sure all the safety guards and devices have been installed.

  • Page 11: Dangers From Electricity

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 3.8 DANGERS FROM ELECTRICITY DANGER ! The rotary pump is driven by an electric ratio-motor/gear motor and could have various electric and electronic controls and devices. This could mean serious danger of electric shock, causing serious injuries even death.

  • Page 12: Dangers From Heat

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 3.10 DANGERS FROM HEAT WARNING! The surface of the rotary pump can reach elevated temperatures (exceeding 65°C) during production, cleaning and sterilization steps, which could cause burns if you touch it.

  • Page 13: Dangers From High Pressure

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 3.12 DANGERS FROM HIGH PRESSURES WARNING ! Fluids treated with rotary pumps are under pressure. This could create danger for persons working nearby if there is any loss.

  • Page 14: Safety Notices

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Make sure all connections and doors are closed up tight before starting the • washing cycle. 3.14 SAFETY NOTICES Here below are some standard notices used by Soren on rotary pumps.

  • Page 15: Installation

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 4. INSTALLATION 4.1 RECEIPT AND INSPECTION SOREN tests and inspects its machines before they are shipped, and is careful to pack them in the best way; it cannot however guarantee for the condition of the machine when it arrives.

  • Page 16: Operations

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 5. OPERATIONS 5.1 IMPORTANT PRECAUTIONS FOR USE The rotary pump must be cleaned and sanitized before being used, following instructions given in the WASHING AND SANITIZATION chapter.

  • Page 17: Stopping

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 5.4 STOPPING Stop ratio-motor/gearmotor • Clean and sanitize the pump by following instructions in the WASHING • AND SANITIZATION chapter.

  • Page 18: Washing And Sanitization

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 6. WASHING AND SANITIZATION DANGER! Always use the lock devices, of which only the person assigned to the work has the key, to disconnect the power supply before pump disassembly.
  • Page 19 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 6.2.2 Washing with CIP system If the pump has been included in an installation using CIP system washing/sanitization, the chemical solutions and cycles can normally also be used for the rotary pump.

  • Page 20: Maintenance

    RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 7. MAINTENANCE AND RECOMMENDED SPARE PARTS LIST 7.1 MAINTENANCE DANGER! The pump could start working if someone touches the controls or if it receives a signal from the control panel.
  • Page 21 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Use you index fingertip to push the gasket completely into its housing in one position only if you are fitting it on manually. Repeat the operation in the other positions until the turn has been completed.
  • Page 22 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Extract rotors using special tooling supplied with the pump. • EXTRACTOR FOR PUMPS N1 AND N2 EXTRACTOR FOR PUMPS N3, N4 AND N6 Dual unit body Disassemble product piping.
  • Page 23 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 • Hub hole with signs of wear (2) • Worn rotor sides (3) • Signs of rubber deterioration. Replace worn rotors with new ones.
  • Page 24 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 • Check shaft gaskets for correct position. • Put the cylindrical compartment back in again (pump with 2-piece body). • Lubricate rotors and shafts with alimentary grease.
  • Page 25 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 GEAR CASE CAPACITY PUMP VERTICAL HORIZONTAL MODEL INLET/OUTLET INLET/OUTLET CAPACITY LITRES CAPACITY LITRES N. 0 0.18 0.22 N. 0,5 0.33 0.50 N. 1 0.33...
  • Page 26 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 • OIL FILLING (All models except N.0) Remove filler plug and fill up to the middle of the sight glass; then put back filler plug.
  • Page 27 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Pump N.0 ALL MODELS (except N.0) Grano – set screw Ghiere – bearing adjusting nut GEAR CASE DISASSEMBLY AND ASSEMBLY • CASE DISASSEMBLY - N.0 PUMP 1.
  • Page 28 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 • CASE ASSEMBLY- N.O PUMP 1. Assemble the new O-rings onto the cover and screw up the bearing adjusting nuts: do not screw up completely;...
  • Page 29 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 8. Assemble the bottom plug. Fill up the gear case with 0.22 l. oil when the pump has been set up with inlet and outlet placed horizontally; with 0.18 l.
  • Page 30 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 9. Mark them so as not to confuse the pieces with others from the same kind of pumps. 10. Remove set screws of gear case cover.
  • Page 31 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 PROBLEM SHOOTING Product loss: Worn shaft seals • Worn shaft seal bushings • Seals cleaned or lubricated insufficiently • Burring or pitting in the gasket housing or in the seal bushings •...
  • Page 32 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 Seals assembled incorrectly • Loose bearings • Excessive rotor wear Pump working dry • Abrasive product • Washing solution in circulation with rotors working •...
  • Page 33 RIPPLE PUMPS INSTRUCTIONS MANUAL mod. N. 1 FAR - s/n V-0067 / V-0068 – Machinery C.2009573 7.2 RECOMMENDED SPARE PARTS Recommended spare parts for 2 years or 4000 working hours. Spare parts list refers to a single machine. RIPPLE PUMPS mod. N.1 FAR, s/n V-0067 / V-0068 •...

This manual is also suitable for:

V-00668

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