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Summary of Contents for Turbosol UNI 30 D
- Page 1 ENGLISH ISTRUCTIONS FOR USE AND MAINTENANCE CT. 200.359 ITALIANO COMPREHENSIVE CATALOGUE & SPARE PARTS Serial number PUMPING SYSTEMS FOR THE BUILDING INDUSTRY...
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Page 2: Table Of Contents
INDEX USE AND MAINTENANCE SPARE PARTS 1 - Use and maintenance Tav. 1 - Chassis 1.1 - Introduction 1.2 - General information Tav. 2 - Pump group 2 - Symbol key 3 - Caution and other hazards Tav. 3 - Gearbox group 3.1 - Caution and other hazards 4 - Description of the machine Tav. - Page 3 Written authorization from Turbosol must be obtained for any and all full or partially reprinting or reproduction, of the information contained in this booklet.
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Page 5: Introduction
TURBOSOL SERVICE For any problem related to trouble with this machinery or when you need spare parts, contact your local Turbosol dealer. -
Page 6: Symbol Key
2 - SYMBOL KEY OBLIGATION It is compulsory to read this It is compulsory to read this maintenance booklet with regard to maintenance booklet prior regular and general maintenance to operating the machine It is compulsory to grease the Lifting point indicated point PROHIBITION Warning:... -
Page 7: Caution And Other Hazards
3 - CAUTION AND OTHER HAZARDS 3.1 - CAUTION AND OTHER HAZARDS A - Operate the unit only with the bonnet properly G - The spray gun should not be directed towards closed. people. In case of blockage of the gun, no one B - Operate the unit only with the vibrating sieve proper- should look directly into the hose of the deflector. -
Page 8: Manufacturer's Registration Plate Location
The meaning of the various symbols used is as follows. The manufacturer’s registration plate (1) is attached to (A) = Type of machine: UNI 30 D (S) (MF) the chassis of the machine. UNI 30 D = Machine with piston pump... - Page 9 4.2 - DESCRIPTION OF THE MACHINE Standard equipment: Accessories upon request: • Protection frame for mechanical parts. On line pressure gauge for hoses Ø 50. • Self-bearing frame with pneumatic wheels and Pumping nozzle for hoses Ø 40. articulated draw-bar. Pumping nozzle for hoses Ø...
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Page 10: Size Of The Machine
4.3 - SIZE OF THE MACHINE Here are the size of the machine and its gross weight (ready for use). Version DS Version DMF LENGTH WIDTH HEIGHT WEIGHT LENGTH WIDTH HEIGHT WEIGHT 2150 mm 1500 mm 110 mm 810 kg 2150 mm 1500 mm 1600 mm... -
Page 11: Hoisting
5 - TRANSPORT 5.1 - HOISTING In order to lift the machine hook the cables up to the handles (12) of the bonnet (make sure first that the Use only hoisting equipment, hooks and ropes that have hooks are closed) and to the tow bar (13). been tested and approved for lifting at least 1000 kg. -
Page 12: Operating Principles
6 - USE OF THE MACHINE 6.1 - OPERATING PRINCIPLES The sieved mortar falls into the hopper. From here it is pumped by means of a gravity ball valve pump up to the place where it is need through rubber hoses and sprayed Therefore it is possible to start the unit without load, or with a spraygun (or various type depending of the ma- in case of a blockage in the... - Page 13 6.2 - PUMPABLE MATERIALS Please find some basic concepts on how to make a pumpable mix-design for the UNI 30: • the aggregates must have a good proportional gradient on the granulometric curve: mixed sand with a grain size of 0-6 mm; •...
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Page 14: Preliminary Operations
Use only original hoses and couplings. The connection between hoses and couplings must be done by TURBOSOL PRODUZIONE S.P.A. or by companies directly authorized. Make sure that the bonnet is tightly closed with the For no reason TURBOSOL PRODUZIONE S.P.A. -
Page 15: Connections
Make sure that the mortar hoses are correctly anchored The longer hoses (20 m) are always connected together at the building in order to avoid dangerous shaking due to the machine and then the shorter hoses until the to the strokes. connection to the gun. -
Page 16: Starting The Machine
6.4 - STARTING THE MACHINE Preliminary controls • Diesel level: Make the following checking: Remove the tank tap (31), • Compressor oil level: pour in clean diesel and The level must be on MAX notch printed on the dip close tightly. stick. -
Page 17: Starting Up
Check that the safety screw (14) that blocks the Tools or wipers left in the engine compartment may as bonnet is properly fixed. well cause the brake down of the cooling fan. • Inspection plugs Make sure that the inspection plugs (34) on the ma- chine are tightly closed. - Page 18 When the engine has warmed up for some minutes, Make sure that the by-pass lever (20) is in vertical switch it off pulling the indicated head (40). position (recycle of material into the hopper). Caution: the machine must always work with material or water in the hopper.
- Page 19 Usually, when machine stand-by, operator move by-pass open the tie-rod, remove the inspec- tion plugs of the delivery valve (41), remove the rubber ball valve (42), and pour some slurry in the valve body (43). Then place back the ball valve and the inspection plug, finally close tight the tie-rod and start again.
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Page 20: Washing And Stopping The Machine
6.5 - WASHING AND STOPPING THE MACHINE During all these operations the air cocks must Stopping the machine remain completely closed or open. The partial While pumping the last mix, which should be more fluid, opening will cause the stop of the machine. the machine should be stopped only when the agitator can be seen in the hopper. - Page 21 • Remove vibrating • Disconnect the drain plug (51) from the suction group. sieve and wash it. • Wash (possibly with high pressure water) the internal part of the plastering machine and precisely: the hop- per, the mortar deviator group, the valves and all the parts which are dirty.
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Page 22: Maintenance Of The Machine
ELF rizontal position Polytelis 100 (28). suggested by Turbosol, therefore in order to obtain a correct lubri- cation it is important to follow the above described operations. Pour in only oil SHELL RIMULA EXTRA D 15W40. -
Page 23: At The End Of The Working Day
• Engine air filter check • In the version with built-in mixer (MF) grease: the mixer The engine air filter is made of door lever (61), the blind mixer 2 filtering cartridges (1° and 2° support body (62), the washer stage). -
Page 24: Machine Not At Work For Long Time
Machine not at work for long time If the machine is going to be placed in the warehouse for long time the following controls and procedures will have to be followed: • Discharge the cooling water from drain plug of the cylinder. -
Page 25: Change Of Wear And Tear Parts By Qualified Personnel
7.2 - CHANGE OF WEAR AND TEAR PARTS BY QUALIFIED PERSONNEL Change of the worn ball valves Replace the gaskets of the inspection plugs All the described operations will have to be done In order to change the damaged valve’s seat please with the engine switched off. -
Page 26: Change Of The Worn Piston
Changing of the damaged valve’s seats Change of the worn piston In order to change the worn valve’s seats proceed following the instructions given below: Make sure that the piston is stopped in the front part of the Delivery valve’s seat cylinder, close to the valve’s group. -
Page 27: Change Of The Teethed Wheel And The Rubber Ring Of The Centrifugal Joint
7.3 - TO BE PERFORMED BY THE QUALIFIED PERSONNEL Change of the teethed wheel and the rubber ring of the Operations to be performed every year or every 100 centrifugal joint hours • Change the compressor oil. • Remove the accumulator. •... -
Page 28: Trouble Shooting
8 - TROUBLE SHOOTING 8.1 - THE MORTAR DOES NOT COME OUT OF THE GUN Blockage of the spraygun. Blockage of the mortar hose. A mix that is too poor, a hardened crust of material or a An improper mix design (see 6.2.) or a long break could pebble or a deflector of small size for the material being determine the blockage of the mortar delivery hose. -
Page 29: Other Inconvenients
8.2 - OTHER INCONVENIENTS Blockage of the valves. Loose belt A mix too poor (check 6.2.) can cause the valve’s blockage. • The belt slides and the mortar pressure gauge shows a pressure • lower than 20 bar. THE MATERIAL IS NOT FLOWING OUT OR THE HOSES AND THE In this case thighten the belt using MORTAR PRESSURE GAUGE SHOWS A PRESSURE OF the register screws (80). -
Page 30: Works To Be Performed By The Operator
8.3 - WORKS TO BE PERFORMED BY THE OPERATOR NCONVENIENTS AUSES EMEDIES Obstruction in the spraygun • Disassemble sprygun clean it (page 28). Mortar hose blocked • Find the blockage and remove it (page 28). Blockage in the ball valves •... - Page 31 NCONVENIENTS AUSES EMEDIES The mortar is too dry • Make it more fluid by adding water. The delivery valve is blocked • Wash the delivery valve (page 21) because of faulty mix and modify the mix (page 13). Blocked mortar hose •...
- Page 32 NCONVENIENTS AUSES EMEDIES Worn piston • Change the large deflector with a Deflector of too large size deflector of smaller size. The mortar is too fat • Check the mix design following what indicate on page 13 Insufficient air supply •...
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Page 33: Works To Be Performed By The Qualified Personnel
NCONVENIENTS AUSES EMEDIES The plastering machine starts alone Loss of air from the hoses • Check the air hoses and air cou- while not engaged plings in order to identify the origin of the loss. Air circuit partially blocked • Check that the air cock at the ma- chine is not partially closed, that the air hose is not bent or that the The plastering machine stops alone... - Page 34 9 - RESPONSIBILITY OF THE OPERATOR of the machine is responsible PERSON IN CHARGE for assuring that whoever operates such machinery is well aware of the instructions contained in this use and maintenance manual, and in particular that said operator has received special training in the proper execution of those operations marked in the manual by the following symbol:...
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