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TONAZZI COLIBRI' 601 Manual

Tube filling machine. command and/or control panel
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COLIBRI' 601
MACCHINA INTUBETTATRICE
QUADRI COMANDO E/O PANNELLI DI CONTROLLO
TUBE FILLING MACHINE
COMMAND AND/OR CONTROL PANEL
CLIENTE:
BODY'N SCENTS INC.
CUSTOMER:
MATRICOLA N°:
502000019
SERIAL N°:

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  • Page 1 COLIBRI’ 601 MACCHINA INTUBETTATRICE QUADRI COMANDO E/O PANNELLI DI CONTROLLO TUBE FILLING MACHINE COMMAND AND/OR CONTROL PANEL CLIENTE: BODY’N SCENTS INC. CUSTOMER: MATRICOLA N°: 502000019 SERIAL N°:...
  • Page 3 Sede Amministrativa / Registered Administrative Office: Via Kennedy, 2/4 - 20023 CERRO M. (MI) ITALIA Tel: (0331) 514356 - Fax (0331) 515671 COLIBRI’ 601 MACCHINA INTUBETTATRICE / TUBE FILLING MACHINE QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL CLIENTE: BODY’N SCENTS INC.

  • Page 5: Table Of Contents

    INDEX USER MANUAL Operating instructions and specifications Machine Process Cycle Control panel Display . Description . Description Of Controls . Program Structure Main Menu . Selections Functional selectors Key selector Parameters change Semiautomatic adjustment . Operating size setting B-10 Menu . B-11 Message Language Selection .
  • Page 6 Marchesini Group This page has been left deliberately blank PAGE 2...

  • Page 7: User Manual

    USER MANUAL Operating instructions and specifications Machine Process Cycle A feed unit deposits a bottle in each bucket on the product chain conveyor. The presence of the product enables pick-up of the carton and the leaflet. The product and the leaflet are inserted in the carton by the pushers. The cartons are then closed.

  • Page 8: Control Panel

    PART A Control panel If pressed for longer than 3 seconds this pushbutton will 1 Stop pushbutton also perform a lamp test. 2 Start pushbutton 3 Power on led 4 CPU fault warning led When lit this indicates a PLC operating fault. Fix: fault in the communication between display and PLC.

  • Page 9: Display

    PARTE B Allen Bradley Display Description The primary function of the control panel is to facilitate the operator’s tasks by displaying machine status and stoppage messages on the control panel display. This approach has made it possible to dispense with a large number of warning lights and LED. The display of status and stoppage messages enables rapid diagnosis of machine conditions and therefore more rapid operator intervention.

  • Page 10: Description Of Controls

    Allen Bradley PARTE B Description Of Controls Programming key All those functions which require insertion of the programming key will modify machine functioning. Turning the key to the "PRG" position immediately stops the machine. In order to prevent accidental or unauthorised use, do not leave the programming key inserted when not in use. The programming key must only be used by authorised, qualified personnel.

  • Page 11: Program Structure

    PARTE B Allen Bradley Program Structure P. B-4 P. B-5 P. B-11 P. B-16 P. B-10 P. B-15 P. B-9 P. B-14 P. B-8 P. B-13 P. B-7 P. B-12 P. B-6 PAG. B-3...

  • Page 12: Main Menu

    Allen Bradley PARTE B Main Menu The main menu is displayed when the machine is switched on and displays production parameters. . The main menu displays the following items: Machine speed In cycles per minute (RPM). Hour Expressed in 00:mm:ss Machine status messages The central zone is reserved for displaying stop messages and/or indications for the operator.

  • Page 13: Selections

    PARTE B Allen Bradley Selections Pressing the key corresponding to "SELECTIONS" on the main menu, the following display will appear Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. To return to the previous menu, press the F5 = RETURN key.

  • Page 14: Functional Selectors

    Allen Bradley PARTE B Functional selectors You can set the function selectors without stopping the machine and inserting the programming key. To access the functional selectors, select the F6 = "FUNCTIONAL SELECTORS" option on the "SELECTIONS"; the following display will appear Function selectors can be set at disenabled or enabled by pressing the function key for the line showing the selector you wish to set.

  • Page 15: Key Selector

    PARTE B Allen Bradley Key selector To set the keyswitch selectors you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. To access the key selectors, select the F7 = "KEY SELECTORS" option on the "SELECTIONS"; the following display will appear: Key selectors can be set at disenabled or enabled by pressing the function key for the line showing the selector you wish to set.

  • Page 16: Parameters Change

    Allen Bradley PARTE B Parameters change To modify the parameters you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. To access the size configuration data, select the F8 = "PARAMETERS CHANGE" option on the "SELECTORS";...

  • Page 17: Semiautomatic Adjustment

    PARTE B Allen Bradley Semiautomatic adjustment To access the size configuration data, select the F9 = "SEMIAUTOMATIC ADJUSTMENT" option on the "SELECTORS"; the following display will appear The list of the adjustement is: Carton length adjust. close This selector is of the momentary type, i.e. it is ON when pressed down and OFF when released. To switch the selector, press the key to the left of the selector.

  • Page 18: Operating Size Setting

    Allen Bradley PARTE B Operating size setting To access the size configuration data, select the F10 = "OPERATING SIZE SETTING" option on the "SELECTORS"; the following display will appear: Press the F5 = "RETURN" key to return to the previous menu. PAG.

  • Page 19: Menu

    PARTE B Allen Bradley Menu To access the menu, select "MENU" ; the following display will appear Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. Press the F5 = "RETURN" key to return to the previous menu. PAG.

  • Page 20: Message Language Selection

    Allen Bradley PARTE B Message Language Selection To access the language, select the F6 = "MESSAGE LANGUAGE SELECTIONS" option on the "MENU"; the following display will appear: To select a language, press the key F6 corresponding to the language you require. Press the F5 = "RETURN"...

  • Page 21: Size Configuration

    PARTE B Allen Bradley Size configuration To access the format configuration, select the F7 = "SIZE CONFIGURATION" option on the "MENU"; the following display will appear. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-13...

  • Page 22: Production Data

    Allen Bradley PARTE B Production data To access the production data, select the F8 = "PRODUCTION DATA" option on the "MENU"; the following display will appear: Resetting counters To reset counters you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel.

  • Page 23: Machine States

    PARTE B Allen Bradley Machine states To access the production data, select the F9 = "MACHINE STATES" option on the "MENU"; the following display will appear: Press the F5 = "RETURN" key to return to the previous menu. PAG. B-15...

  • Page 24: Service Menu

    Allen Bradley PARTE B Service menu To access the production data, select the F10 = "SERVICE MENU" option on the "MENU"; the following display will appear: Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. Press the F5 = "RETURN"...

  • Page 25: Maintenance

    PARTE B Allen Bradley Maintenance To access the production data, select the F6 = "MAINTENANCE" option on the "SERVICE MENU"; the following display will appear: This screen shows the hours to the periodic maintenance cycle. If no maintenance is carried out at the end of the cycle programmed, the "PERIODIC MAINTENANCE" message is displayed.
  • Page 26 Allen Bradley PARTE B This page has been left deliberately blank PAG. B-18...

  • Page 27: Functional Selectors Continued

    502000019-1-1 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Selettori Funzionali Segue . . . Controllo carichi minimi Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione.
  • Page 28 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL 502000019-1-1 Interfaccia Operatore / Operator Interface Spurgo. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento dello spurgo.

  • Page 29: Key Selectors Continued

    502000019-1-1 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Selettoti Con Chiave Segue . . . Gruppo dose Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione.
  • Page 30 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL 502000019-1-1 Interfaccia Operatore / Operator Interface Rompiponte. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento del rompiponte.
  • Page 31 502000019-1-1 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Variazione Parametri Segue . . . Velocità di produzione Tramite questo parametro si imposta la velocità di produzione della macchina, espressa in cicli al minuto. Il valore impostato deve essere compreso entro i limiti indicati tra parentesi.
  • Page 32 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL 502000019-1-1 Interfaccia Operatore / Operator Interface Impostazione Nuovo Formato Segue . . . Parametri per l’impostazione del formato Permette di inserire i valori, come da scheda formato, di: FASE APERTURA UGELLO A SPILLO FASE CHIUSURA UGELLO A SPILLO FASE INIZIO COLPO D’ARIA DURATA COLPO D’ARIA...
  • Page 33 502000019-1-1 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Stati Macchina Segue . . . Gradi Macchina Visualizza il numero di impulsi dell’encoder (da 0 a 355 gradi). E’ utilizzato per l’impostazione delle camme elettroniche da Fim 30 per la fase del colpo d’aria taglio filo prodotto e l’apertura dell’ugello a spillo.

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