Meinertz FloorLine Installation Instructions Manual

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FloorLine

Installation

Instructions

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Summary of Contents for Meinertz FloorLine

Page 1 FloorLine Installation Instructions...
Page 2: Floorline Panel - Overview
FloorLine Panels - overview 1. Floor grating (aluminium) 9. Bearing block (aluminium/brass) 2. Moulding strip (Santoprene) 10. Fan coupling (plastic) 3. Guide profile (aluminium) 11. Pipe fixture (aluminium) 4a. Finned pipe, flow (copper) 12. Installation profile (aluminium) 4b. Finned pipe, return (copper) 13. Panel end (aluminium) 5. Velcro tape 14. CHM motor control print 6. Flexible pipes 15. Motor connection 7. Motor 16. Connection cable and terminals 8. Fan (aluminium) 17. Adjustment blocks (aluminium)
Page 3: Table Of Contents
Contents FloorLine Panel - overview ....... . . page 2 Contents ..........page 3 Introduction .
Page 4: Introduction
Introduction Read these installation instructions Before installation carefully before installing the Convec Before installation of the panel the fol- FloorLine panel. lowing should be completed: • System pipes, flow and return The installation of FloorLine panels is divided into pre-installation and final • External wiring for CHR/BMS and installation. power supply • Check! Measurements of the instal- Pre-installation comprises installation of lation duct and level of final floor fittings and any shut-off valves connected to the heating system as well as electric • Check! Panel number wiring. Final installation comprises the panel itself, which should be installed as late in the building process as possible to provide the best protection of mechanical parts against dust and paint residue, as well as shocks, impacts and other damage. Installation duct The panels are supplied with self-jointing rubber strips, which “absorb” small inaccuracies in the installation duct. To achieve the visually best result, it is necessary to observe the measurements of the installation duct as precisely as possible, particularly the duct width of 139 mm (see page 6).
Page 5: Unpacking The Panel 1/3
Unpacking the panel 1/3 Check the panel number on the box. Break the seal on the box. Unpacking the panel 2/3 Open the box. Lift the gratings off the panel and place them on the opened part of the box. NB! Avoid mixing gratings from different panels as they are cut to individual dimensions. Remove the panel from the box. Unpacking the panel 3/3 Under the panel is a protective sheet of strong cardboard. Use this to protect the panel against dust, impacts, etc. Maj 2007...
Page 6: Positioning Of Installation Fittings 1/2
Positioning of installation fittings 1/2 Check that the installation duct meets the specified dimensions. If the duct is deeper 139 ± 1 mm than 73 mm, a stable support must be cre- ated for the panel. 63 - 73 mm Duct length can be calculated as follows: • Panels shorter than 6000 mm: the length equals total panel length + 5 mm. • Panels longer than 6000 mm: the duct is extended further 1 mm per meter panel. Positioning of installation fittings 2/2 Fix the enclosed installation fitting to the base of the installation duct. Connect the system pipes. NB! Check that the flow and return pipes are correctly positioned. Installing the panel 1/4 1. Flow 2. Return 3. Flexible pipes 4. Terminal 5. Motor Maj 2007...
Page 7 Installing the panel 2/4 Lower the FloorLine panel into the installation duct. Installing the panel 3/4 Attach the flexible pipes to the installation fittings. NB! The enclosed gaskets must be used. Installing the panel 4/4 Tighten the joints with a moderate torque. You are recommended to use an NV24 open ring spanner (order no. 088H4821). Maj 2007...
Page 8: Checking The Joints 1/1
Checking the joints 1/1 After tightening, pressurise the system and check for possible leaks. Power connection 1/2 Connect cables from the CHR room thermostat (or BMS system) and from the 24 V power supply. Power connection 2/2 Wiring must be carried out according to the electrical curcuit diagrams on page 13-14. Maj 2007...
Page 9: Adjusting The Panel 1/2
Adjusting the panel 1/2 Adapt the panel to the floor height using the integrated adjusting screws located at suitable intervals along the full length of the panel. Use a 2.5 mm Allen key. NB! On account of the panel’s load strength, it is important for all adjusting screws to be adjusted correctly. Adjusting the panel 2/2 Put the floor grating in place and check that it is aligned with the floor surface. Opening the guide profile 1/4 Remove the floor grating from the panel. Maj 2007...
Page 10 Opening the guide profile 2/4 Release the guide profile from the pipe fixture by pulling sightly. Repeat this along the full length of the panel. Opening the guide profile 3/4 The guide profile can now be lifted to give access to the base of the panel. Opening the guide profile 4/4 When the guide profile is closed, secure it with light pressure on the Velcro pads. Maj 2007...
Page 11: Connecting Several Panels In Series
Connecting several panels in series 1/5 Push the panels together. The joint blocks (A) ensure precise panel jointing. Extend the flexible pipes to reach the fittings on the next panel. Connecting several panels in series 2/5 To give room for thermal expansion, pull the panels 2 mm apart. Connecting several panels in series 3/5 Insert gaskets between the flexible pipes and the fittings before fastening. Maj 2007...
Page 12 Connecting several panels in series 4/5 Tighten the flexible pipes with an NV24 ring spanner. NB! Always hold the pipe in place in the panel with multigrip pliers. Connecting several panels in series 5/5 After tightening, pressurise the system and check for leaks. Maj 2007...
Page 13: Diagram: Control With Tww Room Thermostat
System with CHR room thermostat A CHR can control up to 10 Convec pan- NB! CHR room thermostats and CHM motor els in the same room. control have a common “0”. A Convec panel can be supplied with a valve to control flow through the panel. CHM motor control power room supply thermostat Stand-alone (ST) panel power room supply thermostat Panels in series Wiring 24 Vdc 24 Vdc Power supply 0 Vdc (22-28 Vdc) 24 Vdc 24 Vdc 0 Vdc Heat/Cool RPM (0-10 V) H. valve + HV + 24 Vdc 1 2 3 4 5 6...
Page 14: Diagram: Control Via External Cts Signal
System with BMS control A Convec panel can be controlled directly perform the panel control, e.g. stopping from a BMS system by a 0-10 V signal. the motor if blocked or the control of Control of min. and max. fan speed is any decentralized valves. NB! Water supply valves are connected performed by the BMS system. However, the CHM motor control will continue to to cooling outputs 9 and 10. BMS system CHM motor control power supply Stand-alone (ST) panel power supply Panels in series Wiring 24 Vdc 24 Vdc Power supply 0 Vdc (22-28 Vdc) 24 Vdc 24 Vdc 0 Vdc Heat/Cool BMS system RPM (0-10 V) HV + 0-10 V...
Page 15: Operating Conditions
Operating conditions Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Test pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 bar Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10 - 60 °C Water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 85 °C...
Page 16 For further information please contact: MEINERTZ A/S Sverigesvej 11 DK-8660 Skanderborg Phone +45 8652 1811 Fax +45 8652 1515 www.meinertz.com Maj 2007...