Summary of Contents for Bluerock Tools CG-211Y
- Page 1 Volume OPERATIONAL MANUAL MODEL: CG-211Y PIPE TORCH/BURNER MACHINE by BLUEROCK ® Tools...
- Page 2 C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner.
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Page 3: Table Of Contents
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Table of Contents SAFETY PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS SPECIFICATIONS INCLUDED ACCESSORIES BLUEROCK ® T DDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN OOLS ONLINE SHOP AT BLUEROCKTOOLS COM OR FROM YOUR LOCAL RETAILER... -
Page 4: Safety
Chapter C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Welding safety glasses must be worn at Long and loose hair must be all times in work areas. - Page 5 C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Ø DO shut off gas while changing cutting tips so as not to accidentally cause gas related injuries.
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Page 6: Specifications
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Chapter Specifications MECHANICAL DATA Forward or Reverse Movement Type Manual Hand Power Wormwheel Electricity Used Cutting Tip Types G02, G03 (similar to Airco Brand) Minimum Pipe Cutting Diameter... -
Page 7: Cutting Tip Specifications
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Cutting Tip Specifications Cutting Cutting Cutting Oxygen Acetylene Diameter Thickness Speed Pressure Pressure Type Model (mm) (mm) (mm) -
Page 8: Operations
THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the CG-211Y is to cut steel pipe using oxy-acetylene or propane gas flame cutting. The machine is designed to cut straight and bevel cuts. This machine is used for seamless steel pipe cutting and beveling. -
Page 9: Setting Up The Machine
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E SETTING UP THE MACHINE Ø Install the main spreader bar and the torch holder assembly. Tighten the appropriate wing-nuts. -
Page 10: Transporting The Machine
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Ø Tighten the valve assembly side onto the top of the flat steel bar left of the main chain tightener wing nut (see figure above). -
Page 11: Running The Machine
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E RUNNING THE MACHINE Ø Do all pre-operational and operational safety checks from Chapter 1. Ø Consider your security and stability as well as the orientation of the machine in the work area. Consider the work surface material, condition, strength, density and rigidity. - Page 12 C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E 12= Constant • Example: d=299mm=29.9cm=30 sections of chain. • D=30+12=42 Sections of Chain Total, So you would use 42 sections of chain for a pipe 299mm in diameter.
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Page 13: Proper Lighting Of Gas Torch
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E PROPER LIGHTING OF GAS TORCH Ø Before attempting to light the torch tip follow this check list: Verify the regulator pressure adjustment screws are backed out. - Page 14 C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Ø If done using the machine, close oxygen and gas valves on the main cylinder regulators. Purge oxygen and gas lines.
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Page 15: Troubleshooting
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Chapter Troubleshooting Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. Problem Cause Solution Leak gas 1. -
Page 16: General Maintenance
C G - 2 1 1 Y T O R C H B U R N E R M A C H I N E Chapter General Maintenance Ø Inspect valve assembly connections. Ø Lubricate all moving parts in the clutch assembly. Ø...
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