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Copyright 2006 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties.
HEINZMANN
Digital Electronic Speed Governors
Basic Systems
PRIAMOS I
DC 16.1-03
DC 30.1-03
DC 40.1-03
Heinzmann GmbH & Co. KG
Engine & Turbine Controls
Am Haselbach 1
D-79677 Schönau (Schwarzwald)
Germany
Phone
+49 7673 8208-0
Fax
+49 7673 8208-188
E-mail
info@heinzmann.com
www.heinzmann.com
V.A.T. No.:
DE145551926
®
Manual DG 93 101-e / 04-06
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Summary of Contents for Heinzmann PRIAMOS I Series
- Page 1 Digital Electronic Speed Governors Basic Systems PRIAMOS I DC 16.1-03 DC 30.1-03 DC 40.1-03 Copyright 2006 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties. Manual DG 93 101-e / 04-06...
- Page 3 Priamos I for engines up to approx. 4000 kW Basic System DG 161 - 03 Basic System DG 301 - 03 Basic System DG 401 - 03 Control Unit DC 161 - 03 Control Unit DC 301 - 03 Control Unit DC 401 - 03 Actuator StG 16 - 01 Actuator...
- Page 5 Practice all plant and safety instructions and precautions. Warning Failure to follow instructions may result in personal injury and/or damage to property. HEINZMANN will refuse all liability for injury or damage which results from not following instructions Danger Please note before commissioning the installation:...
- Page 6 HEINZMANN have been advised of a particular purpose and even if a particular purpose is indicated in the manual. HEINZMANN also disclaim all liability for direct, indirect, incidental or consequential damages that result from any use of the examples, data, or other information contained in this manual.
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Page 7: Table Of Contents
Contents Contents Page 1 Safety Instructions and Related Symbols................1 1.1 Basic Safety Measures for Normal Operation..............2 1.2 Basic Safety Measures for Servicing and Maintenance ..........2 1.3 Before Putting an Installation into Service after Maintenance and Repair Works..3 2 General Remarks........................ - Page 8 Contents 8 Actuators ..........................21 8.1 Design and Mode of Operation ..................21 8.2 Installation ........................22 8.3 Specification ........................23 8.4 Measurements........................ 25 9 Regulating Linkage ......................26 9.1 Length of Lever Arm..................... 26 9.2 Order Specification for Lever Arm ................26 9.3 Connecting Linkage.......................
- Page 9 Contents 16 Order Specifications for Manuals..................48 PRIAMOS I...
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Page 11: Safety Instructions And Related Symbols
1 Safety Instructions and Related Symbols 1 Safety Instructions and Related Symbols This publication offers wherever necessary practical safety instructions to indicate inevitable residual risks when operating the engine. These residual risks imply dangers to persons product and engine environment. The symbols used in this publication are in the first place intended to direct your attention to the safety instructions! This symbol is to indicate that there may exist dangers to the engine, to the... -
Page 12: Basic Safety Measures For Normal Operation
1 Safety Instructions and Related Symbols In this publication the Table of Contents is preceded by diverse instructions that among other things serve to ensure safety of operation. It is absolutely imperative that these hints be read and understood before commissioning or servicing the installation. -
Page 13: Before Putting An Installation Into Service After Maintenance And Repair Works
1 Safety Instructions and Related Symbols • Never use a water hose to clean cabinets or other casings of electric equipment! 1.3 Before Putting an Installation into Service after Maintenance and Repair Works • Check on all slackened screw connections to have been tightened again! •... -
Page 14: General Remarks
2 General Remarks 2 General Remarks HEINZMANN digital governors with control units DC 16.1-03 up to DC 40.01-03 constitute speed governors offering a wide range of functions. In addition to speed regulation, the following functions are available: a) Starting Fuel Flow Adjustment When setting starting fuel flow, starting minimum fuel flow or starting maximum fuel flow are available as alternatives. - Page 15 2 General Remarks change-over switching of the droop can be provided, i.e., during stationary operation also droop zero is possible g) Temperature Dependent Idling Speed For low temperatures, the engine can be run at some higher idling speed. With the engine warming up, idling speed is reduced to its normal value.
- Page 16 2 General Remarks When selecting and determining the functions, it has to be ascertained whether the hardware equipment suffices with respect to the total range of functions. Note PRIAMOS I...
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Page 17: Mode Of Operation
3 Mode of Operation 3 Mode of Operation The actual speed of the engine is read by a pulse pickup from a cog wheel, preferably from the starter gear. The microprocessor (CPU) of the control unit compares the actual speed with the preset value. -
Page 18: Block Diagram Of The Digital Governor Dg 16.1 - 03 Up To Dg 40.1 - 03
4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03 4 Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03 Feedback Drive Figure 1: Blockdiagram DG 16.1 - 03 up to DG 40.1 - 03 PRIAMOS I... -
Page 19: Sensors
5 Sensors 5 Sensors 5.1 Overview Coolant Sensor Speed Oil Pressure Boost Pressure Temperature HZM Designation IA .. TS 01-28-PT1000 DSO 01-6 DSL/G 0..-2 DSO 01-10 DSL/G 0..-5 DSO 01-16 DSL/G 0..-10 Connection SV 6-IA-2K SV 6-IA-2K DIN 43650 A DIN 43650 A 2 pole 2 pole... -
Page 20: Magnetic Pickup Ia
The installation of the pickup has to be arranged in such a way as to obtain a frequency as high as possible. Normally, the HEINZMANN digital governors DG 16.1 - 03 up to DG 40.1 - 03 are designed for a maximum frequency of 6.000 Hz. The frequency (by... -
Page 21: Tooth Profile
5 Sensors 5.2.3 Tooth Profile Any tooth profile is admissible. The top width of the tooth should be 2.5 mm minimum, the gap and the depth of the gap at least 4 mm (8 mm at IA 22 - 76 and IA 23 - 102). For index plates the same dimensions are valid. -
Page 22: Mounting Measurements
5 Sensors 5.2.6 Mounting Measurements Figure 3: Magnetic Pickup Measures Thread Length Thread Size Remarks L (mm) Type 01 - 38 M 16 x 1,5 02 - 76 M 16 x 1,5 03 - 102 M 16 x 1,5 11 - 38 5/8"-18UNF-2A appropriate 12 - 76... -
Page 23: Cooling Medium Temperature Sensor Ts 01 - 28 - Pt 1000
5 Sensors 5.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000 Measuring range -50°C up to +150°C ±1.5°C Precision 1000 Ohm ±0.5 % Resistance at 25 °C (R25) Maximum operating voltage Maximum operating current 3 mA Recommended operating current approx 1mA Time constant in fluids approx. -
Page 24: Pressure Sensors
5 Sensors 5.4 Pressure Sensors 5.4.1 Oil Pressure Sensor Measuring range 0 - 6 bar or 0 - 10 bar Over pressure 15 bar resp. 20 bar Supply voltage 10 - 34 V DC Output signal 4 - 20 mA Storage temperature -25°C up to +85°C Ambient temperature... -
Page 25: Boost Pressure Sensors
5 Sensors 5.4.2 Boost Pressure Sensors The boost pressure sensors are also available in an additional housing with terminal strip. Measuring range 0 - 2 bar, 0 - 5 bar or 0 - 10 bar Over pressure 4 bar resp. 10 bar resp. 16 bar Supply voltage 12 - 36 V DC Output signal... -
Page 26: Boost Pressure Sensor With Housing And Terminal Strip
5 Sensors 5.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip 29,5 SW 24 HEINZMANN GmbH + Co. Am Haselbach 1 D-79677 SchÎnau/Schw. Germany Phone: (07673) 8208-0 Telefax: (07673) 8208-88 27,5 Figure 7: Boost Pressure Sensor with Housing Max. Operating Pressure Sensor EDV- No. -
Page 27: Speed Setpoint Adjusters
6 Speed Setpoint Adjusters 6 Speed Setpoint Adjusters Dependent on particular applications, a series of setpoint adjusters are available for the HEINZMANN Digital Controls. 6.1 Setpoint Potentiometer SW 01 - 1 - b (1 turn) Displacement angle approx. 312° Resistance... -
Page 28: Setpoint Value Adjustment By Current Signal
6 Speed Setpoint Adjusters On request, the potentiometers, as specified under 6.1 and 6.2, can be supplied with analogue adjustment knob with lock in place of the standard rotating knob. In this case, ordering specification is SW..-..-m. Equally, instead of the knob a clamping fixture can be installed. Ordering specification is to changed to SW ..-..-k. -
Page 29: Control Unit Dc 16.1 - 03 Up To Dc 40.1 - 03
7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03 7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03 7.1 Specification Operating voltage 24 V DC max. voltage 35 V DC min. voltage 18 V DC Maximum ripple voltage maximum 10 % with 100 Hz... -
Page 30: Measurements
7 Control Unit DC 16.1 - 03 up to DC 40.1 - 03 7.2 Measurements Figure 10: Control Unit DC 16.1 - 03 up to DC 40.1 - 03 PRIAMOS I... -
Page 31: Actuators
8 Actuators 8 Actuators 8.1 Design and Mode of Operation feedback probe governor output shaft feedback cam gearbox dc disk armature motor Figure 11: Sectional Drawing of Actuator The actuator torque is generated by a DC disk armature motor and transmitted to the governor output shaft by way of a gearbox. -
Page 32: Installation
8 Actuators Altogether, this type of actuator provides the following advantages: - High regulation power working in both directions. - Extremely low current consumption during steady state and relatively low current consumption on change of load. - Indifference to slow voltage changes of the supply; abrupt voltage changes cause governor disturbances. -
Page 33: Specification
8 Actuators 8.3 Specification StG 16 - 01 StG 30- 01 Efefective rotation at the output shaft 42° 42° Max. torque at the governor output shaft approx. 15 Nm approx. 28 Nm Torque in steady state condition approx. 5 Nm approx. - Page 34 8 Actuators StG 40 - 01 Efefective rotation at the output shaft 42° Max. torque at the governor output shaft approx. 44 Nm Torque in steady state condition approx. 14.5 Nm Response time 0-100 % without load approx. 190 ms Current consumption of whole governor maximum current approx.
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Page 35: Measurements
8 Actuators 8.4 Measurements HEINZMANN Serial No. GmbH + C o. Am Haselbach 1 for BasicSystem E D-79677 SchÎnau Ger many Range Voltage Telefon: ( 07673) 8208- 0 Telefax: (07673) 8208-88 Patents pending Diese Schraube darf nicht verstellt werden! Never turn this screw! -
Page 36: Regulating Linkage
9 Regulating Linkage 9 Regulating Linkage 9.1 Length of Lever Arm The length of the lever arm is determined in such a way that approx. 90 % of the governor output shaft adjustment angle can be used. Based on this, the rack length L of governors with 36°... -
Page 37: Linkage Adjustment For Diesel Engines
0 - 2 fuel mark full load position angle stop stop injection pump pressure elastic member HEINZMANN Serial No. Gm bH + Co. A m Haselbac h 1 for BasicSystem E D-79677 SchÎnau Germany Range Voltage... -
Page 38: Linkage Adjustment For Carburettor Engines
9 Regulating Linkage 9.5 Linkage Adjustment for Carburettor Engines For carburettor or gas engines, the length of the connecting linkage is adjusted in such a way that with the governor in full load position the throttle valve is completely open. In idling speed position, the elastic link must be slightly overcome. -
Page 39: Electric Connection
10 Electric Connection 10 Electric Connection 10.1 Connection of Shielding To avoid elektromagnetic influences it is necessary to connect cable shields at both ends. This includes shielding from control housing to sensors, from control housing to potentiometers, from control housing to actuator and from control housing to accessory units. -
Page 40: Connection Of Power Supply
10 Electric Connection In case of a plug connection the shielding is jamed in the strain relief of the plug. sensor plug shielding shrink sleeve strain relief Figure 17: Shield Connection in the Plug 10.2 Connection of Power Supply Inappropriate choice of power supply or insufficient battery capacitance or incorrect connection of the power supply line or too small cable sizes of the feed line and the motor line of the actuator are bound have an adverse effect upon the performance of the speed governor. - Page 41 24 V DC, 10 Amps output power be used as a power source. HEINZMANN offers for the control system PRIAMOS I the power supply NG 01 and if an additional backup system is required, the power supply NG 01 + NSV 01 and NG 04.
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Page 42: Example Of Connection For Generator Set With Digital Accessories
10 Electric Connection 10.3 Example of Connection for Generator Set with digital Accessories (Island parallel- and mains operation) Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D... -
Page 43: Example Of Connection For Generator Set With Analogue Accessories
10 Electric Connection 10.4 Example of Connection for Generator Set with analogue Accessories (Island parallel- and mains operation) Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D... -
Page 44: Example Of Connection For Vehicle Operation
10 Electric Connection 10.5 Example of Connection for Vehicle Operation Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D Connection R x D Programmer 2 Diagnostics Motor Stop... -
Page 45: Example Of Connection For Locomotive Operation With 16 Notches
10 Electric Connection 10.6 Example of Connection for Locomotive Operation with 16 Notches Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D Connection R x D Programmer 2... -
Page 46: Example Of Connection For Locomotive Operation With Speed Setpoint Via Current Signal
10 Electric Connection 10.7 Example of Connection for Locomotive Operation with Speed Setpoint via Current Signal Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D Connection... -
Page 47: Example Of Connection For Marine Operation With Master/Slave
10 Electric Connection 10.8 Example of Connection for Marine Operation with Master/Slave (Twin operation: 2 engines on one shaft) Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D... -
Page 48: Example Of Connection For Marine Operation In Single Operation
10 Electric Connection 10.9 Example of Connection for Marine Operation in single Operation Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Plug 1 Plug 2 Plug 3 Plug 4 Actuator T x D Connection R x D Programmer 2... -
Page 49: Harness
11 Harness 11 Harness 11.1 Cable Lenghts Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 Power Output Actuator StG 16-01/ StG 30-01/ StG 40-01 PWM Input Pickups Communication Setpoint Sensors Adjuster Analogue Overspeed Outputs Protection... -
Page 50: Plug Designations
11 Harness 11.2 Plug Designations Control Unit DC 161 - 03 or DC 301 - 03 or DC 401 - 03 SV 103-DC-10 G (010-02-181-00) SV 103-DC-19 SG (010-02-183-00) SV 103-DC-19 PG (010-02-222-00) SV 103-DC-24 SG (010-02-185-00) SV 103-DC-24 PK (010-02-177-00) SV 103-DC-19 SK (010-02-165-00) SV 103-DC-19 PK (010-02-175-00) SV 6-KG-10 K (010-02-044-00) -
Page 51: Programming Possibilities
12.4 Programming with User Masks Principally, programming may be performed with the help of user masks that have been provided by HEINZMANN or may conveniently be created by the user himself. Within a user mask, only those parameters are accessible that are actually needed. -
Page 52: Assembly Line End Programming
12 Programming Possibilities 12.6 Assembly Line End Programming This method of programming is applied by the engine manufacturer during the final bench tests of the engine. On this occasion, the governor is programmed with regard to operation requirements and to ordering specifications. PRIAMOS I... -
Page 53: Starting The Engine - Brief Instructions
13 Starting the Engine - Brief Instructions 13 Starting the Engine - Brief Instructions 13.1 Adjust clearance of magnetic pulse pickup. 13.2 Check program with respect to relevant parameters: number of teeth, speed, etc. 13.3 Set point potentiometer in mid-position: Gain to 50 Stability... -
Page 54: Ordering Specifications
To know which informations we need, we have made a special order information for digital governors. It has the No. DG 96 012-d. This form has to be filled in and send to HEINZMANN together with the order. 14.2 Cable Length It is of advantage to obtain the harness together with the governor. - Page 55 14 Ordering Specifications e) L5 = Control Unit - Sensors L 5.1 Control unit - boost pressure sensor .....cm 2 x 0,75 mm² L 5.2 Control unit - coolant temp. sensor .....cm 2 x 0,75 mm² L 5.3 Control unit - boost pressure .....cm 3 x 0,75 mm²...
- Page 56 14 Ordering Specifications j) L10 = Control Unit - Analogue Outputs L 10.1 Control unit - display fuel .....cm 2 x 0,75 mm² L 10.2 Control unit - display speed .....cm 2 x 0,75 mm² L 10.3 Control unit - load sharing .....cm 2 x 0,75 mm²...
- Page 57 15 Figure List 15 Figure List Figure 1: Blockdiagram DG 16.1 - 03 up to DG 40.1 - 03 ............8 Figure 2: Clerance of Pickup....................11 Figure 3: Magnetic Pickup ....................... 12 Figure 4: Temperature Sensor TS 01 - 28 - PT 1000 ............... 13 Figure 5: Oil Pressure Sensor....................
- Page 58 There is no charge for our technical manuals ordered in reasonable quantities. Order the necessary manuals on our speed governors from your nearest HEINZMANN location. (Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the world). Please include the following information: • your name, •...
- Page 59 Title Please send me your new sales documentation about ( ) the HEINZMANN Analogue Governors Application:............ ( ) the HEINZMANN Digital Governors Application:............ ( ) the HEINZMANN Gas Engine Equipment Application:............ Company ............................Contact Person..........................Department ........................... Address............Country/Code/Town..........Phone............Fax .................
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