Judo FERROCLEAN Installation And Operating Instructions Manual
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Judo FERROCLEAN Installation And Operating Instructions Manual

Judo FERROCLEAN Installation And Operating Instructions Manual

Sludge separator
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Installation and operating instructions
JUDO FERROCLEAN sludge separator
Please transfer to the operator.
Read before installation and commissioning!
Keep for future use.
Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½" – 8"
All rights reserved.
© JUDO Wasseraufbereitung GmbH
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Revision level: 20.04.2017
– Translation –
JFS 2 ½" – 8"
JUDO Wasseraufbereitung GmbH
Postfach 380  D-71351 Winnenden
Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188
E-Mail: info@judo.eu  judo.eu

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  • Page 1 JFS 2 ½” – 8” Please transfer to the operator. Read before installation and commissioning! Keep for future use. Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 2: Table Of Contents

    Faults ..............................22 Removal from service ........................23 Inspection, maintenance, service ......................23 Replacing the magnesium anode ......................24 Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 3 Replacing the magnetic rods ......................24 Spare parts ............................24 Transfer confirmation and maintenance log..................25 Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 4 Dear customer, Thank you for the confidence you have shown in us by purchasing this product. In purchasing this JUDO sludge separator you have procured a state of the art product. Our aim is that you remain with us as a satisfied customer. Therefore we kindly ask that if you have any...

  • Page 5: Introduction

    The installation and operating instructions must always be available at the place of use of the JUDO FERROCLEAN sludge separator and must be kept in a good, legible state! All persons involved in installation, commissioning, operation, maintenance, servicing...

  • Page 6: Application

    New constructions: For larger new systems, it is useful to use a JUDO FERROCLEAN sludge separator from the outset. Thanks to the simple operation, it is possible to check the system water quality at any time and to determine, with the help of the magnets and the magnesium anode, whether the system corrodes.

  • Page 7: System Water Analysis

    The warranty is valid in accordance with our general terms of sale and delivery only if  The JUDO sludge separator is used solely for its intended use and its system components are not opened, tampered with or incorrectly treated in any other way, ...

  • Page 8: Safety

    / or cooling system at the prescribed intervals (observe DIN EN 806-5: 2012).  Constant availability of the installation and operating instructions at the place of use of the JUDO FERROCLEAN sludge separator.  Perform regular visual inspection of the JUDO FERROCLEAN sludge separator according to the conditions of use and the hazard potential to prevent leaks and damage.

  • Page 9: Symbols And Their Meaning

    Wear protective gloves! To protect the hands from damage caused by external effects of a thermal nature. Tab. 5: Personal protective equipment (PPE) Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 10: General Safety Instructions

    Due to the magnetic fields of the high-performance magnets, a sufficient distance to the JUDO FERROCLEAN sludge separator must be ensured for magnetic data storage devices as well as electrical and electronic devices! Persons with heart pacemakers must keep a safety distance of min. 0.5 m from the JUDO FERROCLEAN sludge separator! Warning...

  • Page 11: Safety Instructions For Mechanical Working

    Attention Dry, frost-proof storage location with aggressive atmosphere! Protect the JUDO UV sludge separator against coarse dust and dirt as well as UV radiation and direct sunshine! Recommended storage temperature: +4 °C to +40 °C! Scrap and operating resources must be disposed of in accordance with the valid...

  • Page 12: Product Information

    The JUDO FERROCLEAN sludge separator operates at a constant flow rate. The entire amount of water is filtered continuously, the magnetite sludge circulating in the system for a long time is being completely covered by the high-performance magnets.

  • Page 13: Product Overview

    High-performance magnetic rods, 4x Magnesium anode Support legs Flushing water shut-off valve Insulation (optional accessory) Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 14: Technical Data

    JUDO insulation for model JFS 8” 8057506 Tab. 7: Accessories Accessories are not supplied! Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 15: Dimensions

    JFS 8” 1026 1143 Tab. 8: Dimensions With JUDO insulation (optional accessory) Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 16: Installation

    Attention A sufficiently sized floor drain (in accordance with DIN EN 12056) must be installed at the place of use for the eventuality that leaking of the JUDO FERROCLEAN sludge separator or its feed pipe could result in extensive damage! Assure yourself that prior to connection of the pipes no impurities can enter the JUDO FERROCLEAN sludge separator from the pipe system (e.g.

  • Page 17: Important Installation Notes

     Install the JUDO sludge separator on a level surface in a stable manner.  The JUDO FERROCLEAN sludge separator can be installed in the flow or return of the system, the flow direction is freely selectable.  The JUDO FERROCLEAN sludge separator can be integrated into the installation using commercially available valves and fittings.

  • Page 18: Installation Example

    4.2.1 Installation example Fig. 4: Installation example in the system return flow Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 19: Installation

    Installation Attention Perform installation acc. to DIN-EN 1591-4 The JUDO FERROCLEAN sludge separator can be installed in the flow or return of the system, the flow direction is freely selectable! Mounting means are not included in the scope of supply! Fig.

  • Page 20: Commissioning

    JUDO FERROCLEAN sludge separator, the on-site shut-off valve is closed in the bypass, the onsite shut-off valves on the inlet side and outlet side (1+2) of the JUDO FERROCLEAN sludge separator are opened, the bleed valve (5) and shut-off cock of the ventilation (4) is opened, the shut-off cock of the flushing water (3) and the sludge shut-off valve (7).

  • Page 21: Flushing Process

    Flushing process with fresh water  Switch off the on-site circulation pump or open the on-site shut-off valve in the bypass.  Close the shut-off valve (1+2) on the inlet and outlet side of the JUDO FERROCLEAN sludge separator.  Pull all magnetic rods (8) out, up to the base plate of the support legs.

  • Page 22: Flushing Process With System Water

     Switch off the on-site circulation pump or open the on-site shut-off valve in the bypass.  Close the onsite shut-off valve (1 or 2, depending on direction of flow) on the outlet side of the JUDO FERROCLEAN sludge separator.

  • Page 23: Removal From Service

     The JUDO FERROCLEAN sludge separator must be properly flushed (see Chap. 5.3.1 or 5.3.2).  Cluse the sludge shut-off valve (7) after flushing.  Close the onsite shut-off valve (1+2) on the inlet and outlet side of the JUDO FERROCLEAN sludge separator.

  • Page 24: Replacing The Magnesium Anode

    / or cooling system. This is done by the JUDO Customer Service or an authorized specialist company, which will also take care of the replacement of defective parts or wearing parts.
  • Page 25 The attached maintenance log must be carefully filled out during maintenance work and serves as a template for the creation and orderly keeping of an on-going maintenance book! Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 26 Remarks and notes: Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 27 (e.g. Repairs etc.) Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO FERROCLEAN sludge separator JFS 2 ½” – 8” All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

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