SPOGG Sport-Güter 20.01.150 Assembly Instructions Manual

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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany

spogg@hally-gally-spielplatzgeraete.de

• www.hally-gally-spielplatzgeraete.de

A Assembly Instructions

Tower Carousel

Art-No. 20.01.150

T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc

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Summary of Contents for SPOGG Sport-Güter 20.01.150

Page 1 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de A Assembly Instructions Tower Carousel Art-No. 20.01.150 T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 1 -...
Page 2 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Revision history Revision 0 – 2004-04-08 First approved version Assembly instructions Revision 6 – 2011-09-06 Nur noch 4 Befestigungsschrauben VA-Rohr FH All rights reserved. © Copyright 2003 Spogg Sport-Güter GmbH - 2 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 3: Table Of Contents
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Contents Assembly Instructions ........................1 Introduction Assembly........................1 Datasheet............................3 Delivery Contents (parts list with part numbers) ................5 Erection Instructions........................8 Post Installation Checks ......................18 Maintenance Instructions ......................19 Introduction Maintenance......................22 General Maintenance Information....................23 Specific Maintenance Advice ......................24 Maintenance Timetable ........................25 10 Monthly Maintenance ........................27...
Page 5: Assembly Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Introduction Assembly General Information This equipment should be installed, inspected, maintained and operated in ac- cordance with EN1176-7 guidelines. Before installation work commences, please check that you have all of the equipment and fixation components in the parts list provided (see Tables 3-1 and 3-2).
Page 6 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Drawings / Views All optical drawings are showing only the measurements/dimensions and are no mandatory technical views of the complete item. We reserve the right to change technical details of our articles which are serving for the further development of our articles and are reasonable for the customer.
Page 7: Datasheet
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Datasheet Space requirement: Ø 2.00 m Urgent recommended safety zone Ø 11.00 m Lawful required safety zone: Ø 8.00 m Height of fall 2.80 m The images (individual drawings) are not to scale!! Attention! According to EN 1176-5 (paragraph 5.3) the statutory fall protection area has to be an additional 2m diameter in relation to the space requirement.
Page 8 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de 1 x 1.20 m long x 1.20 m wide, total depth 1.10 m including 10 cm drainage 1 x 1.20 m long x 1.20 m wide x 0.80 deep Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for soils class“4-5”...
Page 9: Delivery Contents (Parts List With Part Numbers)
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Delivery Contents (parts list with part numbers) In Words Table 3-1: Delivery Contents, in words Pos. Quantity Element/Description Size O.K. Missing Steel post Ø 193 mm, 5.00 m long Netting, Ø...
Page 10: Table 3-2: Delivery Contents, In Symbols
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de In Symbols Table 3-2: Delivery Contents, in symbols Pos. Quantity Symbol Ø 193 mm - 5,00 m lang Ø 2 m OPTION (Ø 193 mm, 140 mm lang) M10 x25, VA M10, VA M16 x 165 mm lang, verz.
Page 11 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Pos. Quantity Symbol outside-Ø 199 mm , length = 500 mm, 2 mm thick M5,5 x 25, VA Concrete Slab – Supplied by Customer T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 7 -...
Page 12: Erection Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Erection Instructions - 8 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 13 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Screw locking device Glue all screws, nuts and sleeves with loctite. (not less than 5 drops !) (except for lock nut) T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 9 -...
Page 14 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 10 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 15 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 11 -...
Page 16 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 12 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 17 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 13 -...
Page 18 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 14 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 19 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 15 -...
Page 20 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 16 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 21 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Setting time of at least 4-5 days B25 concrete (for foundations) Detail Aerial view Fall protection Align iron pipe-covering (Pos. 110) and fix it with screws (Pos. verm. 111) and rings (Pos.
Page 22: Post Installation Checks
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Post Installation Checks If the equipment has not been installed safely, you must ensure that the public is prevented from using it. Marking filler depth • Labelling the posts to show the depth of material provided as fall protection (i.e.
Page 23: B Maintenance Instructions
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de B Maintenance Instructions Tower Carousel Art-No. 20.01.150 T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 19 -...
Page 24 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 20 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 25 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Revision history Revision 0 – 2004-04-08 First approved version Maintenance instructions Revision 6 – 2011-06-09 Nur noch 4 Befestigungsschrauben VA-Rohr FH All rights reserved. © Copyright 2003 Spogg Sport-Güter GmbH T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 21 -...
Page 26: Introduction Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Introduction Maintenance General Information This equipment should be installed, inspected, maintained and operated in ac- cordance with EN 1176-7 guidelines. Please note: Providing any necessary repairs are carried out, a piece of play equipment that is inspected regularly cannot become so damaged that it is dangerous.
Page 27: General Maintenance Information
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de General Maintenance Information Maintenance intervals Maintenance intervals are based on average use. Please note that more fre- quent inspections and/or maintenance are required if the play equipment is subject to intensive use. Inspection frequency The frequency of inspections must be based on actual use.
Page 28: Specific Maintenance Advice
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Faults Faults must be repaired as soon as they are detected. If serious defects that compromise safety cannot be repaired straight away, the public must be prevented from using the equipment with immediate effect. 7.10 Loose screws Loose screws always cause quality problems and put safety at risk.
Page 29: Maintenance Timetable
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Maintenance Timetable Special Advices 8.1.1 Maintenance interval We strongly advise you to carry out inspections and maintenance work within the specified periods as use of the equipment, the weather and malicious van- dalism cause wear and tear that compromises the safety and function of the equipment.
Page 30 SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de - 26 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc...
Page 31: Monthly Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Monthly Maintenance Check the spaces between the equipment and the ground (clearance and height of fall). Check the ground surface in the area with fall protection for hard objects and loose foundations.
Page 32: Annual Maintenance
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de Annual Maintenance 12 Annual Maintenance 12.1 Ascertaining that the equipment, foundations and surfaces are safe for operation. 12.2 In particular, the equipment should be checked for decay and corrosion. It may be necessary to dig out or excavate certain components in order to do so.
Page 33: Maintenance Printout
SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany spogg@hally-gally-spielplatzgeraete.de • www.hally-gally-spielplatzgeraete.de 13 Maintenance Printout Name of Item: Tower Carousel__________________ / Art. No. 20.01.150 ____________________________________ Location: _______________________________________________________________________________________ Customer or Operator: _____________________________________________________________________________ (Local Authority, School, etc.) Date of Inspector O.K. Accessible Barriered...
Page 35: Hand Over Document
The operator has to receive the hand over documents. The complete filled and signed hand over document should be sent to the supplier. Art.-No.: 20.01.150 Type of Item: Tower Carousel Serial Number: _________________________________________________ Customer or Operator (Local Authority, School, etc.):...