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Permaquip Kubota RRV User Manual

Off-road rail vehicle(rrv).
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User Guide
Permaquip Kubota RRV
Permaquip Ltd
Brierley Industrial Park, Stanton Hill,
Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ
Tel: +44 (0) 1623 513349
Fax: +44 (0) 1623 517742
E-mail:
sales@permaquip.co.uk
www.permaquip.co.uk
MAN-M-O-190_13
09/10/2014
Page 1 of 56

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Summary of Contents for Permaquip Kubota RRV

  • Page 1 User Guide Permaquip Kubota RRV Permaquip Ltd Brierley Industrial Park, Stanton Hill, Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ Tel: +44 (0) 1623 513349 Fax: +44 (0) 1623 517742 E-mail: sales@permaquip.co.uk www.permaquip.co.uk MAN-M-O-190_13 09/10/2014 Page 1 of 56...

  • Page 2: Table Of Contents

    CONTENTS 1. Issue and Revision Record ................4 2. Introduction ....................5 3. Safe and Correct Use ................... 6 4. Technical Specification ................. 8 4.1. Oil Specifications .................. 10 4.2. Battery Specifications ................10 4.3. Product Compliance ................11 4.4. Noise ....................12 4.5.
  • Page 3 Whilst Permaquip Limited has taken every care in preparing this User Guide it is intended as a technical guideline only. Save to the extent that there are statutory rights to the contrary, Permaquip accepts no liability in relation to any use or reliance made of any information in this User Guide.

  • Page 4: Issue And Revision Record

    ISSUE AND REVISION RECORD This document will be updated when necessary by the re-issue of the complete document. Revised Revised Issue Description Date Page No. This record sheet added. 24/11/2008 C.H. Cleaning note added 24/11/2008 C.H. Revised Electrical Schematic 01/12/2008 40/42 C.H.

  • Page 5: Introduction

    B Towing Trolley, Gas Bottle Trolley, Personnel Carrier, Drum Trolley and Railman. The Permaquip Kubota RRV is a 4 x 4 vehicle fitted with a diesel engine, which has the ability to carry two persons in addition to the payload located in the rear. This payload area can also accommodate an additional four passengers when on rail.

  • Page 6: Safe And Correct Use

    SAFE AND CORRECT USE Please keep this User Guide for future reference. To ensure safe and correct use of the Permaquip Kubota the following should be noted: Wear eye and feet protection when using the Permaquip Kubota. Additional Personal Protective Equipment (PPE) should be worn according to local regulations.
  • Page 7 Only lift the Permaquip Kubota using the designated lifting points and with the Lifting Frame. Do not lift when loaded with goods or personnel. Ensure that only Permaquip approved tow bars are used when connecting trailers to the Permaquip Kubota for towing / propelling and between connecting trailers within the consist.

  • Page 8: Technical Specification

     Minimum curve radius 80 m Ensure that connections to the Permaquip Kubota are made using the Permaquip approved tow bars, the brakes fitted to the trolleys are equipped with a compatible active failsafe hydraulic or air braking system and that the trolleys can operate to the same speed limits.
  • Page 9 Off-road Driving (not on rail)  Maximum side slope angle 20° Note that the following points must be taken into account:  Wet, loose or muddy ground conditions will significantly reduce the angle and should not be used.  All loads must be removed from the vehicle. ...

  • Page 10: Oil Specifications

    4.1. Oil Specifications The recommended oil for the hydraulic failsafe braking system is:  Anti-wear hydraulic oil with an ISO viscosity grade 46. Ensure that any alternatives used are to the same specification. The specifications for the lubricants used within the Kubota itself can be found within the Kubota Operator’s Manual.

  • Page 11: Product Compliance

    4.3. Product Compliance The Permaquip Kubota complies with the following:  RSSB standard RIS-1530-PLT. Note the following: 1. The vehicle may on/off track, travel, and work under live overhead lines. 2. The vehicle will not operate spring loaded points. 3. The vehicle will not travel over raised check rails.

  • Page 12: Noise

    4.4. Noise The sound levels are as below:  Exterior sound level (stationary) 78.6 dB(A)  Exterior sound level (moving) 77.8 dB(A)  Driver-perceived sound level (stationary) 85.0 dB(A) 4.5. Vibration The Hand Arm Vibration at the driver’s position has been measured as less than the action level of 2.5 m/s and therefore no additional measures need to be taken into account.

  • Page 13: General Layout

    GENERAL LAYOUT The base vehicle general layout is defined in the Kubota Operator’s Manual. 5.1. Vehicle Cab Controls There is a Control Module mounted on the Permaquip Kubota front frame, as shown below. These controls have the following function:  Warning Buzzer (trailer breakaway).

  • Page 14: W6A Gauge

    5.2. W6a Gauge The road tyres infringe on the W6a gauge and therefore the vehicle should not be used in areas of raised check rail. The following shows the Permaquip Kubota within the W6a track gauge when on track. MAN-M-O-190_13...

  • Page 15: Rear Seat/Load

    5.3. Rear Seat/Load When exiting from the rear seats, face towards the front of the vehicle to step down as this is the safest method (in the same manner to climbing down a ladder). Step on white areas only as these have a gritted non-slip surface.
  • Page 16 Seats down MAN-M-O-190_13 09/10/2014 Page 16 of 56...

  • Page 17: Position Of Labels

    5.4. Position of Labels There are a number of labels located on the Permaquip Kubota. It is important that these are always present, clean and clearly defined. The Data Panel compliant to RIS-1530-PLT is located on each front wing. The following show their relative...

  • Page 18: Operating Instructions

    The following outlines the correct and safe procedures for operation of the Permaquip Kubota. 6.1. Pre-Use Checks Before the Permaquip Kubota is used ensure that:  The Shift Maintenance Schedule checks are carried out.  The Front Rail Gear is raised and locked in position, with the Safety Pins inserted, as shown below.
  • Page 19  All equipment within the vehicle loading area is secured. The Towbar and Fire Extinguisher should be located as shown below. Tow bar in position Fire Extinguisher in position  All towing / propelled trolleys that are to be coupled to the Permaquip Kubota later are secure. MAN-M-O-190_13 09/10/2014...

  • Page 20: On And Off Tracking Area

    6.2. On and Off Tracking Area The diagram below outlines the minimum area required to on and off track the Permaquip Kubota. MAN-M-O-190_13 09/10/2014 Page 20 of 56...

  • Page 21: On-Tracking Procedure

     Drive the vehicle onto the rails at a suitable, (as directed by the supervisor), level crossing and ‘centre’ all four wheels thus ensuring that all of the Permaquip Kubota wheels are positioned over the rails and the front wheels are straight. Apply the handbrake.
  • Page 22 Excessive Ground to Rail Height Always check that there are no signalling installation components before using the ramps. Always drive slowly. Use 4 wheel drive if the rail/ramps are wet (2 wheel drive is usually acceptable in dry conditions). Apply the handbrake whilst the ramps are being repositioned.
  • Page 23 Lifting directly from a transport lorry onto the track  Lift the Permaquip Kubota from the lorry and into position, aligned over the track. While the vehicle is just off the rail head, lower the front rail gear.  Continue to lower the vehicle slowly, allowing the front rail wheels and tyres to contact with the rail.

  • Page 24: Lowering The Rail Gear

    6.4. Lowering the Rail Gear Once on track, the front rail gear can be lowered. The marker lights or work lights can be used to illuminate the working area if required.  Remove the two lock pins from the stowed position. ...

  • Page 25: Start-Up

    6.5. Start-up Observe the operating parameters defined in the Technical Specification. Observe the operating restrictions and safe working practices as defined by national and local regulations.  Ensure that the road wheels are in line with the track.  Engage the Steering Lock, locating the Steering Lock pin into the nearest slot. If a slot does not align, move the steering to the nearest one.

  • Page 26: Off-Tracking Procedure

     Release the hand brake and move forward and fully apply the footbrake. Check that the Service Brakes are applied and that the consist stops smartly.  Release the hand brake and move forward and partly apply the footbrake. Check that the consist stops gently. ...

  • Page 27: Raising The Rail Gear

    Excessive Ground to Rail Height In the event that the ground to rail height is too great, utilise the on/off tracking ramps (optional) as described in the On Tracking Procedure section, but in reverse. 6.7. Raising the Rail Gear  Remove the two lock pins from the on-rail position. ...

  • Page 28: Using The Lifting Beam

    1. Connect the Lifting Beam central eye to the lifting vehicle, ensuring that the stabiliser hook is facing the front of the vehicle, as shown below. 2. Lower the Lifting Beam down to the Kubota RRV so that it is just above the ROPS frame and inline with the lifting points.
  • Page 29 4. Loop the fabric strap around the front top bar of the ROPS frame and connect both ends of the strap into the stabiliser hook of the Lifting Beam, as shown below. 5. Slowly lift the vehicle. Check that the lifting hooks are not twisted in the lifting eyes.

  • Page 30: Towing And Propelling

    The following outlines the correct and safe procedures for operation of the Permaquip Kubota when used for towing / propelling appropriate equipment such as the Permaquip™ Type B Towing Trolley, Personnel Carrier, Drum Trolley Rail Mover and Railman.

  • Page 31: Connecting To The Vehicle (With Air Brakes)

    Note that the length of this Cable may vary depending on the consist configuration. A Dummy Plug is supplied to allow the Permaquip Kubota to be driven when it is not being used for towing / propelling.

  • Page 32: On Road (Optional)

    Ensure that the vehicle is registered and modified for on road use. The Permaquip Kubota can be used on road as it is EU homologated. However the vehicle must be registered (with the DVLA in the UK) and have the Road Kit fitted.

  • Page 33: Routine Maintenance And Tests

    Contact Permaquip for all non-standard additional equipment adjustment and repairs. Refer to Permaquip or an authorised Kubota agent for all base vehicle adjustment and repairs. The following list outlines the additional equipment fitted by Permaquip to the Kubota base vehicle:  Front and Rear Rail Gear ...

  • Page 34: Engine And Gearbox Access

    9.1. Engine and Gearbox Access The rear load / seat tub can be slid backwards to gain access the engine and gearbox. Remove the fastener (shown removed), Continue to pull back until the rear one from each side, and slide the load tub fastener contacts the load tub stop.

  • Page 35: Trailer Hydraulic Brake System

    9.3. Trailer Hydraulic Brake System Some vehicles have been fitted with a hydraulic braking system to accommodate the trailer brakes. The pressure must be set to that shown in the Technical Specification. The oil tank, mounted on the pump, is located under the front bonnet, as shown below.

  • Page 36: Trailer Air Brake System

    9.4. Trailer Air Brake System Some vehicles have been fitted with an air braking system to accommodate trailers that have been fitted with air brakes. The pressures must be set to those shown in the Technical Specification. The air pressure must be checked on both connections (front and rear), according to the frequency outlined in the Maintenance Programme (see MAN-M-O-191).

  • Page 37: Gear Re-Alignment

    9.7. Gear Re-alignment There are two means of adjustment:  Spacers can be fitted or removed, thereby adjusting the height and wheel loads.  The suspension / axle units can be moved slightly about the holes, thereby adjusting the back-to-back. 9.8.

  • Page 38: Life Guard Checks

    (the maximum gap permitted is 30mm). 9.12. Battery Management System The Permaquip Kubota is fitted with a battery management system. The system includes a second battery and a split charge relay to ensure that the extra power demand does not overload the vehicle’s main battery.

  • Page 39: Resetting The Cctv Camera

    The vehicle must be placed on straight, level, tangent track.  Apply spray paint to the flanges on treads of all Rail Wheels.  Lower and lock the Front and Rear Rail Gear.  Operate the vehicle for a short distance at a normal operating speed. The paint should wear evenly around the flanges and treads of all Rail Wheels.

  • Page 40: Fastener Torques

    Note: A hole can be drilled into the front panel of the control module, which is in line with the ‘Power’ button, with a blanking grommet fitted. Note that the water resistance will significantly reduce should the grommet not be fitted or be lost (this will invalidate any warranty).
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  • Page 44: Vehicle Wiring (Additional Equipment)

    9.17. Vehicle Wiring (Additional Equipment) MAN-M-O-190_13 09/10/2014 Page 44 of 56...

  • Page 45: Control Module Pcb

    9.18. Control Module PCB The functions controlling the rail conversion are performed by the Control Module PCB, located under the front bonnet, as shown below. All fuses and relays are replaceable, with their function and position shown on the information label. Ensure replacements are to the same specification. This label is located on the underside of the front bonnet, a shown below.
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  • Page 48: Air Brake Schematic

    9.19. Air Brake Schematic MAN-M-O-190_13 09/10/2014 Page 48 of 56...

  • Page 49: Training

     Product familiarisation.  Component location and function.  Product preparation.  Safe and Correct Use.  Maintenance.  Testing.  Practical experience. Permaquip Ltd offer a training service – please contact us for further details. MAN-M-O-190_13 09/10/2014 Page 49 of 56...

  • Page 50: Ordering

    11. ORDERING DESCRIPTION PART NO Permaquip Kubota 35935 Rail Mover 34613 Type B Towing Trolley fitted with the 33284 Hydraulic Brake Insert Type B Towing Trolley fitted with the 33375 Personnel Carrier Insert Drum Trolley 33514 MAN-M-O-190_13 09/10/2014 Page 50 of 56...
  • Page 51 33812 Lead assembly (7.5m) 33869 Lead assembly (4.5m) 33870 Permaquip Ltd offer a maintenance and testing service – please contact us for further details. Our contact details are shown on the front of this User Guide. MAN-M-O-190_13 09/10/2014 Page 51 of 56...

  • Page 52: Iso46 Oil Material Safety Data Sheet

    12. ISO46 OIL MATERIAL SAFETY DATA SHEET The following outlines the oil supplied within the fail-safe rail braking system of the Permaquip Kubota. MAN-M-O-190_13 09/10/2014 Page 52 of 56...
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  • Page 56 Your Notes MAN-M-O-190_13 09/10/2014 Page 56 of 56...

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