Summary of Contents for Dürr Technik HB-304M
- Page 1 Oil-free Marathon stations with/ without membrane-drying unit Installation and operating instructions 1036100102L02 ...
-
Page 3: Table Of Contents
10.4 Unit 1036100630 ... . . 30 P2B-304, article 1036100100 ..7 HB-304M, article 1036100600 ..8 H2A-160M, article 1036100620 . . 10 P2B-304M, article 1036100630 . - Page 4 Contents Contact 15 Addresses ..... . 37 15.1 Returns / Repairs ... . . 37 15.2 To order spare parts .
-
Page 5: Important Information
Important information About this document The signal word differentiates between four levels of danger: These installation and operating instructions – DANGER represent a part of the unit. They correspond to Immediate danger of severe injury or death the relevant version of the unit and the status of –... -
Page 6: Safety
Important information Safety 2.4 Specialist personnel Operation Dürr Technik has developed and constructed the units in such a way that danger is to a large Unit operators must ensure safe and correct extent excluded if the units are used as intend- handling based on their training and knowledge. -
Page 7: Disposal
Important information WARNING Risk of explosion of the pressure vessel and pressure hoses The pressure vessel and the pressure hoses must be vented before they are stored or transported. Protect the unit from moisture during transportation. Always transport the unit in an upright position. -
Page 8: Product Description
..... . . 1036100100 HB-304M, 400 V, with membrane-dry- ing unit ..... 1036100600 H2A-160M, 230 V, 1~, with mem-... -
Page 9: Technical Data
Product description Technical data 4.1 P2B-304, article 1036100100 Electrical data 1036100100 Voltage 400 / 3~ Electrical frequency Rated power Nominal current at 8 bar (0.8 MPa) Motor protection switch, recommended setting Speed 1440 1700 Type of protection IP X4 Mains fusing 10 ** Mains connection CEE 16 A 3L + N + PE, PVC hose connection 5 x 1.5... -
Page 10: Hb-304M, Article 1036100600
Product description 4.2 HB-304M, article 1036100600 Electrical data 1036100600 Nominal voltage 400 / 3~ Electrical frequency Nominal current at 8 bar (0.8 MPa) Motor protection switch, recommended setting Speed 1440 1700 Type of protection IP 24 Mains fusing * Max. permissible mains impedance in ≤... - Page 11 Product description Ambient conditions during storage and transport Temperature °C -10 to +55 Relative humidity max. 95 Ambient conditions during operation Temperature °C +10 to +40 Ideal temperature °C +10 to +25 Relative humidity max. 95 1036100102L02 1904V002...
-
Page 12: H2A-160M, Article 1036100620
Product description 4.3 H2A-160M, article 1036100620 Electrical data 1036100620 Nominal voltage 230 / 1~ Electrical frequency Nominal current at 8 bar (0.8 MPa) 12.2 14.3 Motor protection switch, recommended setting Speed 1410 1690 Type of protection IP 24 Mains fusing * Circuit breaker fuse characteristics B, C or D in acc. - Page 13 Product description Ambient conditions during storage and transport Temperature °C -10 to +55 Relative humidity max. 95 Ambient conditions during operation Temperature °C +10 to +40 Ideal temperature °C +10 to +25 Relative humidity max. 95 1036100102L02 1904V002...
-
Page 14: P2B-304M, Article 1036100630
Product description 4.4 P2B-304M, article 1036100630 Electrical data 1036100630 Nominal voltage 230 / 3~ Electrical frequency Nominal current at 8 bar (0.8 MPa) 15.2 16.6 Motor protection switch, recommended setting Speed 1440 1700 Type of protection IP 24 Mains fusing * Max. - Page 15 Product description Ambient conditions during storage and transport Temperature °C -10 to +55 Relative humidity max. 95 Ambient conditions during operation Temperature °C +10 to +40 Ideal temperature °C +10 to +25 Relative humidity max. 95 1036100102L02 1904V002...
-
Page 16: Declaration Of Conformity For Ma- Chines In Accordance With The 2006/42/Ec Directive
Product description 4.5 Declaration of conformity for machines in accordance with the 2006/42/ EC Directive We hereby declare that the unit described below conforms to all requirements of the machine direc- tive 2006/42/EC. The unit named below fulfills the requirements of the following directives: –... -
Page 17: Type Plate
Product description 4.6 Type plate Unit with membrane drying unit Complete system Unit without membrane-drying unit The type plate of the overall system is located Complete system on the mounting plate for the compressor unit. The type plate for the complete system is locat- ed on the pressure vessel of the unit. -
Page 18: Operation
Product description Operation Membrane drying unit The type plate of the membrane drying unit is 5.1 Unit without membrane-drying located on the side of the membrane drying unit. unit Compressor unit Air intake filter Pressure vessel Membrane drying unit type plate Condensate drain valve Check Valve Pressure switch... -
Page 19: Unit With Membrane Drying Unit
Product description 5.2 Unit with membrane drying unit Compressor unit Air intake filter Pressure tank Condensate drain valve Non-return valve Pressure switch Safety valve Pressure gauge/display Pressure relief valve 10 Cooler with ventilating fan 11 Membrane drying unit 12 Pressure limiting valve 13 Humidity display 14 Fine or sterile filter 15 Rinsing nozzle... -
Page 20: Assembly
Assembly Requirements – Unit easy to access for operation and main- tenance. 6.1 Installation/setup room – Easy-to-access power outlet to which the unit is connected. The room chosen for set up must fulfil the fol- – Maintain sufficient distance to the wall (at least lowing requirements: 20 cm). -
Page 21: Transport
Assembly Transport Installation 8.1 Remove the transport locks WARNING The unit is securely protected with two foam Risk of explosion of the pressure blocks and a retaining strap for safe transport. tank and pressure hoses Cut and remove the retaining strap. The pressure tank and the pressure Remove the foam blocks. -
Page 22: Installing The Unit With The Membrane-Drying Unit
Assembly 8.3 Installing the unit with the Installing the unit without the membrane-dry- ing unit membrane-drying unit Insert the compressed air connections from For weight reasons the unit is not supplied fully the pressure vessel to the compressor. assembled. Instead, the compressor units are installed at the site of use. -
Page 23: Pressure Reducer (Optional)
Assembly 8.5 Draining the condensation wa- connector. Close the lock on the connector housing. Units without a membrane-drying unit When air from the surrounding atmosphere is compressed, different amounts of condensate will accumulate in the pressure vessel depend- ing on the humidity and temperature of the air. The condensate must be let off in regular inter- vals: Place a collector tray under the condensate... -
Page 24: Electrical Connections
Assembly Unit with membrane drying unit Place a collector tray under the condensate separator or the membrane drying unit (de- Temperature changes during transport may pending on type). cause condensation water to accumulate in the pressure tank. The condensation water can only be drained from the pressurised pressure tank. -
Page 25: Commissioning
Assembly Commissioning 9.2 Checking the switch-on/cut-off pressure 9.1 Check the motor protection The switch-on/cut-off pressure is preset at the switch factory. Check the setting during first start-up. After installation of the compressor the motor Switch on the unit at the pressure switch by protection switch needs to be checked and ad- rotating it to the position "I AUTO". -
Page 26: Checking The Safety Valve
Assembly 9.3 Checking the safety valve 9.4 Adjusting the rate of flow at the pressure reducer Check for the correct operation of the safety valve upon commissioning the device and then The pressure reducer regulates the rate of flow at regular intervals. in the system and adjusts it to the required op- erating pressure. -
Page 27: Adjustment Options
Assembly 9.5 Adjustment options The maximum permissible pressure difference must not be set to more than 3 bar. Adjusting the pressure switch WARNING Risk of explosion of the pressure vessel The pressure vessels used in the com- pressors are designed to withstand continuous pressure changes of 2 bar and can be used continuously under these pressure changes. - Page 28 Assembly Controller Remove the cover from the controller. Adjust the motor protection switch with the adjustment screw to the measured value (ob- serve the range between the MIN permissible setting and the MAX permissible setting of the motor protection switch, see "4 Technical data").
-
Page 29: Circuit Diagrams
Assembly 10 Circuit diagrams 10.1 Unit 1036100100 5 3 1 P> 4 4 4 5 5 5 2 2 1 1 6 4 2 1 3 5 2 4 6 2 4 6 13 21 13 21 2 4 6 14 22 14 22 I>... -
Page 30: Unit 1036100600
Assembly 10.2 Unit 1036100600 1 3 5 P> I > I > I > 2 4 6 L1 L2L3 X1 Mains connection 3/N/PE AC 400 V Q1 Pressure switch M1 Compressor unit M2 Fan motor, membrane drying unit M3 Fan motor, noise insulation (if required) 1036100102L02 1904V002... -
Page 31: Unit 1036100620
Assembly 10.3 Unit 1036100620 PE PE PE 3 3 3 2 2 2 1 1 1 7 7 7 2 2 1 1 2 4 6 P> 1 3 5 13 21 13 21 2 4 6 2 4 6 Q1.2 Q1.3 14 22... -
Page 32: Unit 1036100630
Assembly 10.4 Unit 1036100630 2 4 6 2 2 1 1 4 4 4 5 5 5 P> 1 3 5 2 4 6 2 4 6 14 22 14 22 1 3 5 13 21 13 21 2 4 6 I>... -
Page 33: Usage
Usage 11 Operation De-energise the unit prior to working on it or in the event of potential danger (e. g. pull the mains plug) and prevent it from being switched back on again. 11.1 Switching the unit on/off Switch on the device at the pressure switch by rotating it to the "I AUTO"... -
Page 34: Maintenance
Usage 12 Maintenance 12.1 Maintenance schedule Prior to working on the unit or in case of danger, disconnect it from the mains. Unit without membrane-drying unit NOTICE Risk of damage to the unit due to blocked filters Continuous running due to reduced delivery. Damage to the unit due to burst filters. Replace filters in accordance with the maintenance schedule. -
Page 35: Replacing The Air Intake Filter
Usage 12.2 Replacing the air intake filter 12.3 Replacing the filter of the mem- brane drying unit Switch off the compressor at the pressure switch. Change the fine filter cartridge 3 µm / 0.01 Pull off the noise reducer from the air intake fil- µm of the membrane-drying unit ter. -
Page 36: Taking Out Of Use
Usage 12.4 Taking out of use Sintered filter Unscrew and remove the filter housing. If the unit is not to be used for a prolonged peri- Remove the sintered filter. od of time, we recommend that it is properly Insert a new sintered filter. shut down and taken out of use. -
Page 37: Troubleshooting
Troubleshooting 13 Tips for operators and service technicians Any repairs exceeding routine maintenance may only be carried out by qualified personnel or our service. De-energise the unit prior to working on it or in the event of potential danger (e. g. pull the mains plug) and prevent it from being switched back on again. -
Page 38: Tips For Service Technicians
Troubleshooting 14 Tips for service technicians The following information about troubleshooting is intended solely for service technicians. Re- pairs must only be carried out by service technicians. De-energise the unit prior to working on it or in the event of potential danger (e. g. pull the mains plug) and prevent it from being switched back on again. - Page 39 Contact 15 Addresses 15.1 Returns / Repairs Dürr Technik GmbH & Co. KG Pleidelsheimer Straße 30 74321 Bietigheim-Bissingen -Germany- WARNING Risk of explosion of the pressure tank and pressure hoses The pressure tank and the pressure hoses must be vented before they are stored or trans- ported.
- Page 40 Dürr Technik GmbH & Co. KG Pleidelsheimer Strasse 30 74321 Bietigheim-Bissingen Germany Fon: +49 7142-90 22 -0 www.duerr-technik.com office@duerr-technik.de...
Need help?
Do you have a question about the HB-304M and is the answer not in the manual?
Questions and answers