Dietz DSV 5444 / ML 2 Commissioning Instructions
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Dietz DSV 5444 / ML 2 Commissioning Instructions

For dynamic speed and position setpoint control of three-phase ac motors
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Top technology in drive electronics
VECTORDRIVE DSV 5444
Frequency inverter
MULTIDRIVE
DSV 5444 / ML 2
For dynamic speed and position setpoint control
of three-phase AC motors
Commissioning Instructions
Issue 04/00
Right to Technical Modification Reserved
All previous issues of this manual are herewith invalid.
 Dietz-electronic
07.07.04 10:12
page 1 of 60

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  • Page 1 Top technology in drive electronics VECTORDRIVE DSV 5444 Frequency inverter MULTIDRIVE DSV 5444 / ML 2 For dynamic speed and position setpoint control of three-phase AC motors Commissioning Instructions Issue 04/00 Right to Technical Modification Reserved All previous issues of this manual are herewith invalid.
  • Page 2 VDE 0660 Part 500 (IEC 439, EN 60439) The declaration covers the modules and units delivered by us, but the user must ensure that the machine complies with the directives applicable to the end product after mounting or installation. Dietz-electronic GmbH Max-Planck-Straße 15 72639 Neuffen...

  • Page 3: Table Of Contents

    On-line mode «F3» Setting parameters Speed control parameters Position control parameters Standardization Number of rotary position transducer points List of parameters Errors Error messages on integral operator unit (FI CONTROL) Other faults:  Dietz-electronic 07.07.04 10:12 page 3 of 60...
  • Page 4 Dimension and weight with add-on filter 10.8 Dimension and weight with 2 options 10.9 Dimension and weight with 2 options and add-on filter 10.10 Dimension and weight size 5 10.11 Connection layouts  Dietz-electronic 07.07.04 10:12 page 4 of 60...

  • Page 5: Overview Of Commissioning

    «Kunde.KOM» (Customer command) which can be altered by means of the «Kunde.CNF» menu guide. There are assignment lists and explanations for this in the form of auxiliary files such as «KUNDE.TXT», «KUNDE.DOC» or «KUNDE.INF». In this case follow the procedures stated!  Dietz-electronic 07.07.04 10:12 page 5 of 60...

  • Page 6: General Notes

    Provisions for the erection of heavy power installations with rated voltages up to 1000 V ♦ DIN VDE 0113 Provisions for the electrical equipment of processing and machining equipment ♦ DIN VDE 0160 Equipment of heavy power installations with electronic operating resources  Dietz-electronic 07.07.04 10:12 page 6 of 60...

  • Page 7: Power Circuit

    Motor choke (only for motor cable lengths > 15 m) Power terminals (underside of unit) Fan connection (top side of unit, size 4 only) External braking resistance Equipotential bonding rails NF1: External mains filter  Dietz-electronic 07.07.04 10:12 page 7 of 60...

  • Page 8: Multiple Axis Application With Uzv 0016

    The corresponding connection terminals 1 AC 230 V (terminals L1 and N) are on the cover plate. See also: Section Power circuit, Earthing Section Power circuit, Mains fuses and power chokes Section Power circuit, Mains filter  Dietz-electronic 07.07.04 10:12 page 8 of 60...

  • Page 9: Mains Fuses And Power Chokes

    With parallel operation of several motors with one inverter, the cumulative motor current must not exceed the rated equipment current. If the motor is operated above its rated frequency (standard 50 Hz motor), check the limit speed. Ask your motor manufacturer if in doubt.  Dietz-electronic 07.07.04 10:12 page 9 of 60...

  • Page 10: Power Chokes

    ♦ Identify a central earthing point, e.g. on a potential compensating rail. Start the earth from this in a star layout to the corresponding connections. ♦ Avoid earthing loops. ♦ Iron choke cores must be earthed. ♦ The motor housing must be included in the equipotential bonding.  Dietz-electronic 07.07.04 10:12 page 10 of 60...

  • Page 11: Screening Of Lines

    (e.g. for power chokes, motor fuses) must not exceed 10 cm per phase. ♦ Control lines and mains feeders should be laid separately from the motor cables. ♦ Connecting cables for braking resistors and intermediate circuit connections, where applicable, must be screened.  Dietz-electronic 07.07.04 10:12 page 11 of 60...

  • Page 12: Braking Module (Optional)

    European standards contained therein. If installation complies with the stated instructions, the requirements of EU guidelines Machines 89/392/EEC are fulfilled. The EU compliance certification will be made available in line with the above EU guidelines, Article 10, at: Dietz-electronic GmbH & Co Max-Planck-Str. 15 D-72639 Neuffen 3.8 Braking module (optional)

  • Page 13: Voltage Supply Of The Fans At Dimension 4 And

    Considering is with the 400 VAC connection, that two external fuses between 2AT and 4AT are to be planned for the two phases L1 and L2. Free pins may never be engaged i.e. never engage L1, L2 and N!  Dietz-electronic 07.07.04 10:12 page 13 of 60...

  • Page 14: Control Unit / Inputs And Outputs

    Internal -15 V Thermistor input, input for motor temperature monitoring Thermistor input, input for motor temperature monitoring Examples of terminal assignment for specified analog setpoint values can be found in the Ap- pendix.  Dietz-electronic 07.07.04 10:12 page 14 of 60...

  • Page 15: Interface (Connector X4)

    RS232 cable (connection VECTORDRIVE DSV 5444 ↔ ↔ ↔ ↔ computer) DSV side Computer side DSV side Computer side SUB-D 9p SUB-D 9p SUB-D 9p SUB-D 25p female female female female 0006_03e.drw 0006_03e.drw  Dietz-electronic 07.07.04 10:12 page 15 of 60...

  • Page 16: Transducer Input (Connector X3) And Transducer Cable

    Jumper JP3 can be used to switch from the sinusoidal transducer (standard) to a rectangular transducer (see section Appendix, Installin firmware on control card and in FI control). For this, the address 708h should be loaded in block 16 as 255!  Dietz-electronic 07.07.04 10:12 page 16 of 60...

  • Page 17: Operation

    To accept a modified value, the right key should be pressed until the FI control displays the message «VALUE ACCEPTED». The modified values are only stored in the FI control until the «STORE VALUES» menu point is activated.  Dietz-electronic 07.07.04 10:12 page 17 of 60...

  • Page 18: Menus

    If there is no ready for operation message, check the error message on the integral operator unit. Some faults have to be reset using the RESET function. green User-defined: dependent on command program.  Dietz-electronic 07.07.04 10:12 page 18 of 60...

  • Page 19: Procedure For Changing Variables And Parameters

    Message in display: Store values ? M essage in display: Please wait - do not switch off (after about 10 seconds) Please wait - Software reset (after about 5 seconds) All OK 0015_02e.af3  Dietz-electronic 07.07.04 10:12 page 19 of 60...

  • Page 20: Ter.exe Terminal Program

    COM1 or COM2 Transfers data from a file to the inverter Stores data from the inverter in a file Graphic actual value display Simultaneous presentation of two actual values (e.g. speed and current)  Dietz-electronic 07.07.04 10:12 page 20 of 60...

  • Page 21: Procedure For Changing Parameters

    Automatic parameter-setting and basic initializing from motor type plate data Block editor for modifying an individual block Functional overview of terminal program (*HLP-file) EXIT (return to menu surface of off-line mode TER,EXE)  Dietz-electronic 07.07.04 10:12 page 21 of 60...

  • Page 22: Setting Parameters

    The following default settings are provided for the position control parameters: Parameter Setting F11 = F1 (positioning speed default) F12 = F1 /10 (speed for reference travel) G = F1 (positioning speed active) F21 = 256 (standardization factor for position control)  Dietz-electronic 07.07.04 10:12 page 22 of 60...

  • Page 23: Standardization

    With standard settings (rotary position transducer with 1024 points, no gearing and IZ_AKT = 65536) and expression of speed in rpm, the following values are obtained: F22 = V_FKT = 6994 F10 = V_TEIL = 2001  Dietz-electronic 07.07.04 10:12 page 23 of 60...

  • Page 24: Number Of Rotary Position Transducer Points

    Route factor (parameter F21) Number of path units per motor revolution (standard value: b = 1) The route factor F21 affects parameters F8 and F26 as well as the "C", "D" and "H" commands.  Dietz-electronic 07.07.04 10:12 page 24 of 60...

  • Page 25: List Of Parameters

    Resolution Unit Int. time const. pos. cntrl Position control loop Explanation Integration time constant of speed control in position control Address 0B0h FI control menu Parameter min. max. Value range Resolution Unit  Dietz-electronic 07.07.04 10:12 page 25 of 60...
  • Page 26 Speed control loop Speed tolerance SET/ACTUAL off Minimum speed deviation (tolerance window) for deleting the "Required = Actual" message Explanation 0C6h FI control menu Parameter Address Value range min. max. 1000 Resolution Unit  Dietz-electronic 07.07.04 10:12 page 26 of 60...
  • Page 27 Increment number factor (see Section Setting parameters, Standardization and Number of rotary position transducer points). (for transmission between motor and transducer, range : 1 - 32767) Address 0D6h FI control menu Parameter min. max. 32767 Value range Resolution Unit  Dietz-electronic 07.07.04 10:12 page 27 of 60...
  • Page 28 FI control menu Parameter Address Value range min. max. +32767 Resolution 1ine. Unit N° of poles Explanation Motor pole N° 0E6h Parameter Address FI control menu Value range min. max. Resolution Unit  Dietz-electronic 07.07.04 10:12 page 28 of 60...
  • Page 29 Parameter T is determined using the above formula with the motor rating plate data for 50 Hz operation (star connection). Although the overall rotor time constant is dependent on the size of the motor, it does not change if the output and speed increase proportionally.  Dietz-electronic 07.07.04 10:12 page 29 of 60...

  • Page 30: Errors

    Motor not positioning, runs constantly at reference speed ♦ If positioning on an external reference pulse, check this signal. ♦ If the internal reference pulse is used, this signal can be measured on connector X1 pin 4.  Dietz-electronic 07.07.04 10:12 page 30 of 60...
  • Page 31 ♦ The fuse elements on the DSV have been activated ♦ Please return the unit to our factory for checking Static message displayed although the motor is turning slowly ♦ Transducer coupling loose.  Dietz-electronic 07.07.04 10:12 page 31 of 60...

  • Page 32: Programming

    The number range is determined by another variable. Only negative numbers are allowed. {H-number} hexadecimal number STRG+{A..X} press the CTRL key and corresponding letters 200N Negative values are input with an "N" afterwards, e.g. 200N means -200.  Dietz-electronic 07.07.04 10:12 page 32 of 60...

  • Page 33: Blocks

    Masking blocks 0 to 15. Invoking masked blocks is disabled. If a bit is not set in binary presentation, the corresponding block is disabled. This means that it cannot be invoked with either an input or the "W" command.  Dietz-electronic 07.07.04 10:12 page 33 of 60...

  • Page 34: Speed Control

    Set change-over range; the sign determines the positioning direction (modifies storage location 936h). Switch on change-over operation Switch off change-over operation, the drive returns to the reference point and the reference is retained.  Dietz-electronic 07.07.04 10:12 page 34 of 60...

  • Page 35: Memory Commands

    {H-number} Set or reset output 0 - 7, H-number represents any flag (true = 41Eh, false = 420h) {H-number} Set or reset pin 2, connector X1, H-number represents any flag (true = 41Eh, false = 420h)  Dietz-electronic 07.07.04 10:12 page 35 of 60...

  • Page 36: List Of Main Memory Locations

    × dt cut-off. The motor must be able to provide dou- Time for I ble the continuous torque IS_MAX for the time IS_T. 700h ANA_SOLL Analog setpoint value standardized with F9. 792h ANA_OFST Hysteresis for analog specified setpoint value (5 mV/value,  Dietz-electronic 07.07.04 10:12 page 36 of 60...

  • Page 37: Speed Control

    Actual speed value in customer units 210h N_SOLL Speed setpoint value in increments / (4 × scan time) 20Eh N_SOLL_V Speed setpoint value before ramp in increments / (4 × scan time)  Dietz-electronic 07.07.04 10:12 page 37 of 60...
  • Page 38 1BCh N_FLAG1 Flag for first speed trigger threshold in increments /(4 × scan time) 1BDh N_FLAG1nicht Counter-flag for N_FLAG1 1BEh N_FLAG2 Flag for second speed trigger threshold in increments /(4 × scan  Dietz-electronic 07.07.04 10:12 page 38 of 60...

  • Page 39: Position Control

    LAGE2_TRIG1_LW/HW Offset for modes 1 and 2 1AAh LAG_FLAG1 Flag set at FFh if the first trigger threshold is exceeded, content = 00h if value falls below 1ABh LAG_FLAG1nicht Counter-flag to LAG_FLAG1  Dietz-electronic 07.07.04 10:12 page 39 of 60...

  • Page 40: Speed Control

    With FFh, the drive positions with a signal on the E8 input from the speed control on the transducer zero pulse. If AAh is input here, the input is used to invoke blocks 17 (input set) and 18  Dietz-electronic 07.07.04 10:12 page 40 of 60...

  • Page 41: Variables For Test Purposes

    Control byte for correction on synchronous motors 052h BRUSH A value of 255 switches to brushless operation (N.B. magnet wheel search required) 768h RHO1 Dynamic magnet wheel angle RHO = RHO_FIXED + N_IST / RHO_SHIFT  Dietz-electronic 07.07.04 10:12 page 41 of 60...

  • Page 42: Example Of Command Program "Demo.kom

    32 bit result of location 504h and 506h l[ea4 Load speed threshold "1" m[e04] with content of customer variable 3 Use automatic conversion command ([ea4] * f22 / f10 = [1b6])  Dietz-electronic 07.07.04 10:12 page 42 of 60...
  • Page 43 Run subroutine for basic setting (block 20) Absolute positioning position setpoint value = 0 ?[808 If this position is reached, then Output 0 (basic setting OK) to be set... Run continuous speed - positive (input E2)  Dietz-electronic 07.07.04 10:12 page 43 of 60...

  • Page 44: Inverter Communication Modes

    Dialogue operation is available in on-line mode (function key F3) in the terminal program TER.EXE. The user is guided by clear text messages. Dialogue operation is exited by selecting another communication mode. To speed up a command program, switch to short message operation "B2 mode".  Dietz-electronic 07.07.04 10:12 page 44 of 60...

  • Page 45: B2 Mode" Short Message Operation

    If a block is started with Wnumber<CR>, the inverter executes a message contained in this as clear text on the interface. This is useful for troubleshooting, for example. VECTORDRIVE DSV 5444 inverters connected to an RS485 bus ignore these messages. A< CR > Disconnects control.  Dietz-electronic 07.07.04 10:12 page 45 of 60...
  • Page 46 O<CR> Current speed query. The response is in the form "(o:dddddd)". "(E00)" or "(E01)" is given in the event of errors, "(Z00)" if the control is disconnected or "(Z40)" for position control.  Dietz-electronic 07.07.04 10:12 page 46 of 60...
  • Page 47 Negate the last input. If the control loop is in speed control mode, the speed is negated. In position control mode, the last setpoint position is negated. In addition, the input is ne- gated by adding an N.  Dietz-electronic 07.07.04 10:12 page 47 of 60...
  • Page 48 *nach Erreichen des Referenzpunktes(Z54) D= 01024<CR> For addressed short message traffic and F25=1: Control commands Inverter messages A01E<CR> *(Z20) A01V<CR> A01R1<CR> A01D= 01024<CR> There is no separate message now when the reference point is reached.  Dietz-electronic 07.07.04 10:12 page 48 of 60...

  • Page 49: Three-Digit Short-Message System Messages

    The unacknowledged service is ended with "ETX" (on all inverters). For this, the last inverter addressed re- sponds in the normal way ("B5" mode). Short message commands which return a value, cannot be used in unacknowledged service. Example: <STX>A01o=- 345<CR>A02o= 2345<CR>A03a<CR><ETX>  Dietz-electronic 07.07.04 10:12 page 49 of 60...

  • Page 50: Addressed Bus Mode

    "SSI absolute channel analog "2 voltage-less value trans- "2nd trans- "X6" output" contacts“ ducer input" ducer" 9 5444 204 9 5444 236 9 5444 215 9 5444 239 9 5444 237 0028_02D.DRW  Dietz-electronic 07.07.04 10:12 page 50 of 60...

  • Page 51: Transducer Output Connector X6

    12bit inverter = ±11 bitr = ±2047 increments for setting via "X" commands, x1 -> dimension 1 to be repre- sented, x2 dimension 2, x3 shift factor dimension 1, x4 shift factor 2!  Dietz-electronic 07.07.04 10:12 page 51 of 60...

  • Page 52: Option Card: 2 Voltage-Less Contacts

    Pin 7 = GND („INT2“ is defined as Pin 3 = INT2-IN+ Pin 8 = GND input as for Pin 4 = INT2-IN- Pin 9 = GND option 95444437) Pin 5 = UA2-OUT  Dietz-electronic 07.07.04 10:12 page 52 of 60...

  • Page 53: Option Card: 2Nd Transducer

    X6 Pin 2 = UA1-OUT\ X6 Pin 7 = UA0-OUT X6 Pin 3 = INT2-IN+ X6 Pin 8 = UA0-OUT\ X6 Pin 4 = INT2-IN- X6 Pin 9 = GND-OUT X6 Pin 5 = UA2-OUT  Dietz-electronic 07.07.04 10:12 page 53 of 60...

  • Page 54: Bus Connection Options

    ♦ Profibus DP remote bus terminal option (voltage-less) ♦ 2nd RS485 (on application) 9.3 Installing firmware on control card and in FI Control If VECTORDRIVE DSV 5444 is opened, any guarantee becomes invalid!  Dietz-electronic 07.07.04 10:12 page 54 of 60...

  • Page 55: Conversion Table For Cosϕ, Sinϕ And Tanϕ

    0,91 9.5 Other information VECTORDRIVE DSV 5444- Series 03/400 "32" 06/400 "32" 09/400 "28" 12/400 "28" 16/400 "28" 25/400 "28" 32/400 "40" 45/400 "48" 60/400 "40" 80/400 "48" 100/400 "40" 130/400 "30"  Dietz-electronic 07.07.04 10:12 page 55 of 60...

  • Page 56: Dimension And Weight

    [kg] 3 - 9 A 177 11,5 107 12 - 16 A 223 11,5 142 10,0 25 - 45 A 223 11,5 142 14,0 60 - 130 A 310 26,5 160 35,0  Dietz-electronic 07.07.04 10:12 page 56 of 60...

  • Page 57: Dimension And Weight With Add-On Filter

    177 11,5 107 10,2 12 - 16 A 223 11,5 142 16,5 25 - 45 A 223 11,5 142 23,0 60 - 80 A 310 26,5 160 57,0 100 - 130 A 59,0  Dietz-electronic 07.07.04 10:12 page 57 of 60...

  • Page 58: Dimension And Weight With 2 Options

    9.9 Dimension and weight with 2 options and add-on filter 0153_01D.DRW VECTORDRIVE size weigth DSV 5444 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 3 - 9 A 11,5 10,9  Dietz-electronic 07.07.04 10:12 page 58 of 60...

  • Page 59: Dimension And Weight Size

    150 A 357 953 286 21,5 307 350 913 933 280 990 28,5 60,0 200 A 357 953 286 21,5 307 350 913 933 280 990 28,5 65,0 Note: AddOn-filter on request  Dietz-electronic 07.07.04 10:12 page 59 of 60...

  • Page 60: Connection Layouts

    9.11 Connection layouts Minimum connection arrangement External 24 V voltage supply with external analog specified setpoint value (SPS or master reference voltage) External 24 V voltage supply with analogous specified setpoint via potentiometer  Dietz-electronic 07.07.04 10:12 page 60 of 60...

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