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Summary of Contents for pilotair ACT 180T
- Page 1 REFRIGERATED AIR DRYERS ACT 180T – 1500T Air-Water Cooled User’s Maintenance & Spare Parts Manual P a g e 7425MUM208_EN_2013-09...
- Page 2 Due to the continuous technical evolution, we reserve the right to introduce any necessary change without giving previous notice. Should you experience any trouble, or for further information, please do not hesitate to contact Best Regards, PILOT AIR COMPRESSORS https://www.pilotair.com.au/ Phone: 1300 667 579 Email: service@pilotair.com.au / spares@pilotair.com.au P a g e 7425MUM208_EN_2013-09...
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Page 3: Table Of Contents
Transport Storage Installation site Installation layout Correction factors Connection to the compressed air system Inlet / outlet flanged air connections (only ACT 180T – 360T) 4.6.1 Connection to the cooling water network (Water-Cooled) Electrical connections Condensate drain Start-up Preliminary operation... - Page 4 ACT 1200T – 1500T Air Cooled 9.2.7 ACT 1200T – 1500T Water Cooled 9.2.8 Electric diagrams ACT 180T – 360T Sheet 1 of 3 9.3.1 ACT 180T – 360T Sheet 2 of 3 9.3.2 ACT 180T – 360T Sheet 3 of 3 9.3.3...
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Page 5: Identification Plate
Identification Plate Identification Plate The identification plate is located on the back of the dryer and shows all the primary data of the machine. This data should always be referred to when calling the manufacturer or distributor. The removal or alteration of the identification plate will void the warranty rights. -
Page 6: Safety Rules
Safety Rules P a g e 7425MUM208_EN_2013-09... -
Page 7: Warnings
Safety Rules P a g e 7425MUM208_EN_2013-09... -
Page 8: Instructions For The Use Of Pressure Equipment According To Ped Directive 97/23/Ec
Installation P a g e 7425MUM208_EN_2013-09... -
Page 9: Installation Site
Installation P a g e 7425MUM208_EN_2013-09... -
Page 10: Installation Layout
Installation 10 | P a g e 7425MUM208_EN_2013-09... -
Page 11: Correction Factors
Installation 11 | P a g e 7425MUM208_EN_2013-09... -
Page 12: Connection To The Compressed Air System
Installation 12 | P a g e 7425MUM208_EN_2013-09... -
Page 13: Connection To The Cooling Water Network (Water-Cooled)
Installation 13 | P a g e 7425MUM208_EN_2013-09... -
Page 14: Electrical Connections
Installation 14 | P a g e 7425MUM208_EN_2013-09... -
Page 15: Condensate Drain
Start-Up 15 | P a g e 7425MUM208_EN_2013-09... -
Page 16: First Start-Up
Start-Up 16 | P a g e 7425MUM208_EN_2013-09... -
Page 17: Start-Up And Shut Down
Start-Up 17 | P a g e 7425MUM208_EN_2013-09... -
Page 18: Technical Data
Technical Data 18 | P a g e 7425MUM208_EN_2013-09... - Page 19 Technical Data 19 | P a g e 7425MUM208_EN_2013-09...
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Page 20: Technical Description
Technical Description Technical Description Control Panel The control panel illustrated below is the only dryer-operated interface. Main Switch Electronic Instrument DMC24 Air and Refrigerant Flow Diagram Operation Operating Principle – The dryer models described in this manual operate all on the same principle. The hot moisture laden air enters an air to heat exchanger. -
Page 21: Flow Diagram (Air-Cooled)
Technical Description Flow Diagram (Air-Cooled) Flow Diagram (Water-Cooled) 21 | P a g e 7425MUM208_EN_2013-09... -
Page 22: Refrigerating Compressor
Technical Description Refrigerating Compressor The refrigerating compressor is the pump in the system, gas coming from the evaporator (low pressure side) is compressed up to the condensation pressure (high pressure side). The compressors utilized are manufactured by leading manufacturers and are designed for applications where high compression ratios and wide temperature changes are present. -
Page 23: Capillary Tube
Technical Description 7.10 Capillary Tube It consists of a piece of reduced cross section copper tubing located between the condenser and the evaporator, acting as a metering device to reduce the pressure of the refrigerant. Reduction of pressure is a design function to achieve optimum temperature reached within the evaporator: the smaller the capillary tube outlet pressure, the lower the evaporation temperature. -
Page 24: Refrigerant Pressure Switches Lps - Hps
Technical Description Refrigerant Pressure Switches LPS – HPS 7.13 As operation safety and protection of the dryer a series of pressure switches are installed in the gas circuit. : Low-pressure protection device on the suction side of the compressor, trips if the pressure drops below the pre-set value. -
Page 25: Electronic Instrument Dmc24
Technical Description 7.15 Electronic Instrument DMC24 25 | P a g e 7425MUM208_EN_2013-09... -
Page 26: How To Switch On The Dryer
Technical Description 26 | P a g e 7425MUM208_EN_2013-09... -
Page 27: How A Service Warning Is Displayed
Technical Description 27 | P a g e 7425MUM208_EN_2013-09... -
Page 28: How An Alarm Is Displayed
Technical Description 28 | P a g e 7425MUM208_EN_2013-09... -
Page 29: How To Show The Alarm Memory - Log Menu
Technical Description 29 | P a g e 7425MUM208_EN_2013-09... -
Page 30: How To Change Operating Parameters - Setup Menu
Technical Description 30 | P a g e 7425MUM208_EN_2013-09... -
Page 31: Electronic Drainer
Technical Description 31 | P a g e 7425MUM208_EN_2013-09... -
Page 32: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, Troubleshooting, Spare Parts and Dismantling Maintenance, Troubleshooting, Spare parts and Dismantling Checks and Maintenance 32 | P a g e 7425MUM208_EN_2013-09... -
Page 33: Troubleshooting
Maintenance, Troubleshooting, Spare Parts and Dismantling Troubleshooting 33 | P a g e 7425MUM208_EN_2013-09... - Page 34 Maintenance, Troubleshooting, Spare Parts and Dismantling 34 | P a g e 7425MUM208_EN_2013-09...
- Page 35 Maintenance, Troubleshooting, Spare Parts and Dismantling 35 | P a g e 7425MUM208_EN_2013-09...
- Page 36 Maintenance, Troubleshooting, Spare Parts and Dismantling 36 | P a g e 7425MUM208_EN_2013-09...
- Page 37 Maintenance, Troubleshooting, Spare Parts and Dismantling 37 | P a g e 7425MUM208_EN_2013-09...
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Page 38: Spare Parts
Maintenance, Troubleshooting, Spare Parts and Dismantling Spare Parts The suggested spare parts list will enable you to promptly intervene in case of abnormal operation, so avoid to wait for the spares delivery. In case of failure of other parts, for example inside the refrigerating circuit, the replacement must be worked out by a refrigerating systems specialist or in our factory. - Page 39 Maintenance, Troubleshooting, Spare Parts and Dismantling 39 | P a g e 7425MUM208_EN_2013-09...
- Page 40 Maintenance, Troubleshooting, Spare Parts and Dismantling 40 | P a g e 7425MUM208_EN_2013-09...
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Page 41: Attachments
Attachments Attachments Exploded Views – List of Components Alu-Dry Module Liquid Separator Insulation Material Refrigerant Pressure Transducer Refrigerant Pressure Switch LPS Front Panel Refrigerant Pressure Switch HPS Back Panel Compressor Right Lateral Panel Hot-gas bypass valve Left Lateral Panel Condenser (Air-cooled) Cover Condenser Fan (Air-cooled) Base Plate... -
Page 42: Dryers Dimensions
Attachments Dryers Dimensions 9.1.1 ACT 180T – 360T 42 | P a g e 7425MUM208_EN_2013-09... -
Page 43: 9.1.2 Act 400T - 720T
Attachments 9.1.2 ACT 400T – 720T 43 | P a g e 7425MUM208_EN_2013-09... -
Page 44: 9.1.3 Act 900T - 1100T
Attachments 9.1.3 ACT 900T – 1100T 44 | P a g e 7425MUM208_EN_2013-09... -
Page 45: 9.1.4 Act 1200T - 1500T
Attachments 9.1.4 ACT 1200T – 1500T 45 | P a g e 7425MUM208_EN_2013-09... -
Page 46: Exploded Views
Attachments Exploded Views 9.2.1 ACT 180T – 360T Air Cooled 46 | P a g e 7425MUM208_EN_2013-09... -
Page 47: 9.2.2 Act 180T - 360T Water Cooled
Attachments 9.2.2 ACT 180T – 360T Water Cooled 47 | P a g e 7425MUM208_EN_2013-09... -
Page 48: 9.2.3 Act 400T - 720T Air Cooled
Attachments 9.2.3 ACT 400T – 720T Air Cooled 48 | P a g e 7425MUM208_EN_2013-09... -
Page 49: 9.2.4 Act 400T - 720T Water Cooled
Attachments 9.2.4 ACT 400T – 720T Water Cooled 49 | P a g e 7425MUM208_EN_2013-09... -
Page 50: Act 900T - 1100T Air Cooled
Attachments 9.2.5 ACT 900T – 1100T Air Cooled 50 | P a g e 7425MUM208_EN_2013-09... -
Page 51: Act 900T - 1100T Water Cooled
Attachments 9.2.6 ACT 900T – 1100T Water Cooled 51 | P a g e 7425MUM208_EN_2013-09... -
Page 52: Act 1200T - 1500T Air Cooled
Attachments 9.2.7 ACT 1200T – 1500T Air Cooled 52 | P a g e 7425MUM208_EN_2013-09... -
Page 53: Act 1200T - 1500T Water Cooled
Attachments 9.2.8 ACT 1200T – 1500T Water Cooled 53 | P a g e 7425MUM208_EN_2013-09... -
Page 54: Electric Diagrams
Attachments Electric Diagrams 9.3.1 ACT 180T – 360T Sheet 1 of 3 54 | P a g e 7425MUM208_EN_2013-09... -
Page 55: Act 180T - 360T Sheet 2 Of
Attachments 9.3.2 ACT 80T – 360T Sheet 2 of 3 55 | P a g e 7425MUM208_EN_2013-09... -
Page 56: Act 180T - 360T Sheet 3 Of 3
Attachments 9.3.3 ACT 180T – 360T Sheet 3 of 3 56 | P a g e 7425MUM208_EN_2013-09... -
Page 57: Act 400T - 720T Sheet 1 Of 4
Attachments 9.3.4 ACT 400T – 720T Sheet 1 of 4 57 | P a g e 7425MUM208_EN_2013-09... -
Page 58: Act 400T - 720T Sheet 2 Of 4
Attachments 9.3.5 ACT 400T – 720T Sheet 2 of 4 58 | P a g e 7425MUM208_EN_2013-09... -
Page 59: Act 400T - 720T Sheet 3 Of 4
Attachments 9.3.6 ACT 400T – 720T Sheet 3 of 4 59 | P a g e 7425MUM208_EN_2013-09... -
Page 60: Act 400T - 720T Sheet 4 Of 4
Attachments 9.3.7 ACT 400T – 720T Sheet 4 of 4 60 | P a g e 7425MUM208_EN_2013-09... -
Page 61: Act 900T - 1500T Sheet 1 Of 6
Attachments 9.3.8 ACT 900T – 1500T Sheet 1 of 6 61 | P a g e 7425MUM208_EN_2013-09... -
Page 62: Act 900T - 1500T Sheet 2 Of 6
Attachments 9.3.9 ACT 900T – 1500T Sheet 2 of 6 62 | P a g e 7425MUM208_EN_2013-09... -
Page 63: Act 900T - 1500T Sheet 3 Of
Attachments 9.3.10 ACT 900T – 1500T Sheet 3 of 6 63 | P a g e 7425MUM208_EN_2013-09... -
Page 64: Act 900T - 1500T Sheet 4 Of
Attachments 9.3.11 ACT 900T – 1500T Sheet 4 of 6 64 | P a g e 7425MUM208_EN_2013-09... -
Page 65: Act 900T - 1500T Sheet 5 Of
Attachments 9.3.12 ACT 900T – 1500T Sheet 5 of 6 65 | P a g e 7425MUM208_EN_2013-09... -
Page 66: Act 900T - 1500T Sheet 6 Of
Attachments 9.3.13 ACT 900T – 1500T Sheet 6 of 6 66 | P a g e 7425MUM208_EN_2013-09... -
Page 67: Declaration "Ce" Of Conformity
Attachments 9.4 Declaration of “CE” of Conformity 67 | P a g e 7425MUM208_EN_2013-09... - Page 68 Warranty Pilot Air Compressors Pty Ltd manufactured goods - 1 Year Warranty and 3 Year Warranty (where applicable) (DATE) Pilot Air Compressors Pty Ltd (Pilot Air) warrants to the first purchaser of goods (manufactured by it) (Product) from Pilot Air and the last purchaser prior to installation that, subject to compliance with the Conditions of Warranties below that: 1.
- Page 69 Pilot Air literature. To obtain copies of such literature go to www.pilotair.com.au or telephone Pilot Air on (02) 9648 3099; If the claimant chooses to rely upon any warranty specified herein the claimant’s sole remedy under the warranty for breach of the warranty is (at Pilot Air’s option) that Pilot Air will either...
- Page 70 Warranty All defective parts that are the subject of a claim under any warranty specified herein become the property of Pilot Air. The warranties specified herein do not apply to the following parts or conditions and cannot be relied upon in the situation whereby: any Pilot Air product or part has been subject to misuse, negligence, accidental damage, improper or inadequate use, inadequate maintenance or improper storage or been operated under unusual conditions or continuously under excessive load;...
- Page 71 For more information or to make a claim under any warranty specified herein please telephone Pilot Air on (02) 9648 3099, email Pilot Air via our website: http://www.pilotair.com.au or write to Pilot Air at: Pilot Air Compressors Pty Ltd 115 Beaconsfield Road...
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