Sterling 25001301 Installation And Maintenance Manual

Direct drive fluid coolers

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SC3-600
Installation ........................................2
Rigging Instructions ...........................3
Electrical Wiring ............................ 4-6
Glycol Charge ...................................7
March 2000
Direct Drive
Fluid Coolers
Installation and
Maintenance Data

Table of Contents

Fluid Circulating Pump....................................8
Typical Piping
Replacement Parts ....................................... 12
Part No. 25001301

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Summary of Contents for Sterling 25001301

  • Page 1: Table Of Contents

    Piping Installation Glycol Charge ...7 March 2000 Installation and Table of Contents Mixing Glycol and Water Glycol Sludge Prevention Fluid Circulating Pump...8 Start-up Space and Location Requirements ...9-10 Typical Piping In-Warranty Return Material Procedure...11 Replacement Parts ... 12 Part No. 25001301...
  • Page 2: Inspection

    Inspection Responsibility should be assigned to a dependable individual at the job site to receive material. Each shipment should be carefully checked against the bill of lading. The shipping receipt should not be signed until all items listed on the bill of lading have been accounted for. Check carefully for concealed damage.
  • Page 3: Rigging Instructions

    Figure 1. Rigging Instructions. Vertical airflow type units should be located no closer than the width of the unit from a wall or other obstruction. It two or more units are to be positioned in the same area, a similar distance should be maintained between adjacent units. Sufficient free area should be left around and below unit to avoid air restriction to coil.
  • Page 4: Internal Volume And Weight

    Table 1. Fluid Cooler Internal Volume and Weight Fluid Number Cooler Fan Configuration Fans 1 x 2 1 x 2 1 x 2 1 x 3 1 x 3 1 x 4 1 x 4 1 x 5 1 x 5 1 x 6 2 x 2 2 x 2...
  • Page 5 Diagram 1. Typical Fluid Cooler Wiring Diagram Without Fan Cycle Controls. Single Row of Fans Double Row of Fans...
  • Page 6 Diagram 2. Typical Fluid Cooler Wiring Diagram With Standard Fan Cycle Controls. Single Row of Fans Double Row of Fans...
  • Page 7: Space And Location Requirements

    System Installation NOTE: All installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations, and experienced with this type of equipment. CAUTION: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them. General 1.
  • Page 8: Mixing Glycol And Water

    Table 4. Percentage of Ethylene Glycol to be Added by Volume. Percent % 20% 30% 40% Minimum Outside Design Temperature °F Table 4 is intended to be used as a guide only. Proper precautions need to be taken to prevent freeze damage during low ambients. Consult glycol ven- dor recommendations for specific freeze protection for your location.
  • Page 9: Start-Up

    Start-up Prestart: Check for correct dry cooler fan rotation. This can be done by quickly jogging the fan contactor. Be sure that the fans run freely. The same check is recommended for pumps. Filling and Purging the System The system should be pressure tested before adding glycol. The system can be tested with air or water, however if the ambient temperature is at or below freezing the use of air is recommended.
  • Page 10: Walls Or Obstructions

    Walls or Obstructions The unit should be located so that air may circulate freely and not be recirculated. For proper air flow and access all sides of the unit should be a minimum of “W” away from any wall or obstruction. It is preferred that this distance be increased whenever possible.
  • Page 11: Typical Piping In-Warranty Return Material Procedure

    In-Warranty Return Material Procedure Material may not be returned except by permission of authorized factory service personnel of Sterling, Inc. in New Berlin, Wisconsin. A “Return Goods” tag will be sent to be included with the returned material. Enter the required information on the tag in order to expedite handling at our factories and prompt issuance of credits.
  • Page 12: Replacement Parts

    Sterling, Inc. 2900 S. 160 Street New Berlin, WI 53151 262-641-8610 Fax: 262-641-8653 www.sterlco.com...

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Sc3-600

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