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Operating instructions
Remote control
PHOENIX R10
PHOENIX R20
PHOENIX R40
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
•
EC Low Voltage Directive (2006/95/ EG)
•
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
The content of the operating instructions does not constitute grounds for any claims on the part
©
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2008
Subject to alteration.
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
Item No.: 099-008088-EWM01
HIGHTEC WELDING GmbH
www.ewm.de
•
info@ewm.de
Revised: 04.11.2008
EWM
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Table of Contents
Summary of Contents for EWM HIGHTEC WELDING PHOENIX R10
- Page 1 • info@ewm.de Operating instructions Remote control PHOENIX R10 PHOENIX R20 PHOENIX R40 N. B. These operating instructions must be read before commissioning. Failure to do so may be dangerous. Machines may only be operated by personnel who are familiar with the appropriate safety regulations.
- Page 2 Dear customer, Congratulations! You have chosen a quality product from EWM HIGHTEC WELDING GmbH. EWM machines provide results of the highest perfection thanks to their PREMIUM quality. Therefore we are happy to provide you with a full 3-year warranty according to our operating instructions.
- Page 3 Machine and Company Data Please enter the EWM machine data and your company’s data in the appropriate fields. EWM HIGHTEC WELDING GMBH D-56271 MÜNDERSBACH TYP: SNR: ART: PROJ: GEPRÜFT/CONTROL: Name of Customer / company Name of Customer / company Adress...
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Page 4: Table Of Contents
1 Contents ..............................4 2 Safety instructions ..........................6 For your safety ..........................6 Notes on the use of these operating instructions................6 3 Technical data............................7 PHOENIX R10, R20, R40 ......................7 4 Machine description..........................8 General............................8 PHOENIX R10, R20, R40 ......................8 5 Functional characteristics........................10 Basic functions ..........................10 5.1.1... - Page 5 Contents For your safety Item No.: 099-008088-EWM01...
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Page 6: Safety Instructions
Safety instructions For your safety Safety instructions For your safety Observe accident prevention regulations! Ignoring the following safety procedures can be fatal! Proper usage This machine has been manufactured according to the latest developments in technology and current regulations and standards. It is to be operated only for the use for which it was designed (see chapter Commissioning/Area of application). -
Page 7: Technical Data
Technical data PHOENIX R10, R20, R40 Technical data PHOENIX R10, R20, R40 Type 19-pole, analogue 19-pole, analogue 7-pole, digital Port Single-digit 16-digit Display 180 x 100 x 75 330 x 180 x 95 270 x 150 x 75 Dimensions L x W x H in 0.86... -
Page 8: Machine Description
Change over, display, create or change up to 16 welding programs. • Switch superpulse function on or off. • Change over between standard MIG welding and pulse arc MIG welding (if supported by the welding machine). PHOENIX R10, R20, R40 Figure 4-1 Item No.: 099-008088-EWM01... - Page 9 Machine description PHOENIX R10, R20, R40 Item Symbol Description Holder for suspending the remote control 6 7 8 9 10 Wire speed rotary dial Infinitely adjustable setting of the wire speed from min. to max. (welding output, one-dial operation) m/min “Arc length correction”...
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Page 10: Functional Characteristics
Functional characteristics Basic functions Functional characteristics Basic functions 5.1.1 MIG/MAG operating point Operating point setting according to the MIG/MAG single-dial operating principle: • One of the parameters wire speed, welding current or material thickness is set. • The control calculates the optimum values for the remaining parameters The wire speed is generally used to set the operating point. -
Page 11: Advanced Functions
Functional characteristics Advanced functions Advanced functions 5.2.1 Manual remote control R20 5.2.1.1 Program changeover Set "Program or up/down mode" changeover switch on the welding machine or wire feed unit to the "Up/down mode" position! • Change between up to ten (0 to 9) welding programs. •... -
Page 12: Specify Program Down Parameter
Functional characteristics Advanced functions 5.2.2.3 Specify program down parameter After the initial selection of a program, the relevant operating point is set as described in the "MIG/MAG operating point" chapter. Operating points are saved and will be available once again after the program is selected. Operating Action Result... -
Page 13: Changing Over Between Standard Mig Welding And Pulse Arc Mig Welding
Functional characteristics Switching on and system diagnosis 5.2.2.4 Changing over between standard MIG welding and pulse arc MIG welding Operating Action Result Display element Select setting option Pul / Nor? Select program Px: _Nor Changeover Px: ^Pul ^Pul MIG pulse arc welding Standard MIG welding _Nor m/min... -
Page 14: Commissioning
• Observe the operating instructions for the welding machine or wire feed unit. • Switch off the welding machine first. 6.1.1 For operation only with the following equipment PHOENIX R10 PHOENIX R20 PHOENIX R40 • PHOENIX BASIC • PHOENIX PROGRESS •... - Page 15 Commissioning Establishing the connections Item Symbol Description Connection socket, 7-pole (digital) Connection to the digital remote control connection on power source or wire feed unit. Connector plug, 7-pole, female Connector plug, 7-pole, male 19-pole connection socket (analogue) For connecting the control lead. Connector plug, 19-pole, female Connector plug, 19-pole, male •...
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Page 16: Maintenance And Testing
Maintenance and testing General Maintenance and testing General When used in the specified environmental conditions and under normal operating conditions, this machine is largely maintenance-free and requires a minimum of care. However, a number of points should be observed to guarantee fault-free operation. These include regular cleaning and checking, as described below, depending on the level of contamination in the environment and the usage time. -
Page 17: Warranty
Warranty General Validity Warranty General Validity 3-year warranty on all new EWM machines*: • Power sources • Wire feeds • Cooling units • Trolleys * If these are operated with genuine EWM accessories (such as intermediate tube package, remote control, remote control extension cable, coolant, etc.). 1-year warranty on: •... -
Page 18: Warranty Declaration
Warranty Warranty Declaration Warranty Declaration Your 3-year warranty Regardless of statutory warranty rights and based on our General Terms and Conditions, EWM HIGHTEC WELDING GmbH provides a 3-year warranty for its welding products starting on the date of purchase. Different warranty periods apply to accessories and spare parts; please see the “General Validity”... -
Page 19: Accessories, Options
Accessories, options Connection and extension cables Accessories, options Connection and extension cables Type Designation Item no. RA5 19POL 5M Remote control e.g. connection cable 092-001470-00005 RA10 19POL 10M Remote control e.g. connection cable 092-001470-00010 RA20 19POL 20M Remote control e.g. connection cable 092-001470-00020 FRV5-L 7POL Extension/connecting cable... -
Page 20: Circuit Diagrams
Circuit diagrams PHOENIX R10 Circuit diagrams 10.1 PHOENIX R10 Figure 10-1 Item No.: 099-008088-EWM01... -
Page 21: Phoenix R20
Circuit diagrams PHOENIX R20 10.2 PHOENIX R20 Figure 10-2 Item No.: 099-008088-EWM01... -
Page 22: Phoenix R40
Circuit diagrams PHOENIX R40 10.3 PHOENIX R40 Figure 10-3 Item No.: 099-008088-EWM01...
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