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As the technology leader and the oldest name in the marine air conditioning industry, we have
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it's built by the company whose name is synonymous with high quality and durability...Aqua-Air!
The
mini-kool
SSIG-05 is the "Worlds Smallest" full featured marine
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line such as reverse cycle and electronic control and operates at only
3.5 amps. At less than 1 cubic foot in overall volume, it requires 32%
less installation space than its nearest competitor. This design features
a compact and very quiet blower with selectable vertical or horizontal
outlet.
Controls plug in to the factory installed leads. Complete
installation kits are available.
Self Contained Unit
It includes all of the features of the
<
Compact, low profile units are the smallest
available. SSIG-05 is the "Worlds Smallest".
<
Designed
and
efficiency with open mounted condenser.
<
Quiet, high efficiency rotary (on 5K-16K
scroll compressors (on 24K).
<
Aqua-Air
TSV Sapphire
control
and
available.
<
Rugged yet light weight design.
<
High and Low pressure switches for protection of
valuable equipment are standard on all units and
interface with
<
High capacity motorized impeller blowers provide
excellent air flow with quiet operation.
<
Blowers are fully insulated and rotatable for
variability in installation and ducting.
<
Corrosion resistant, galvanized and coated
condensate pan has multiple drain locations.
<
Simple plug in of control panels on factory
installed connector cables.
<
Double vibration isolation on all models.
<
All models utilize the environmentally friendly
R-407C
refrigerant.
<
90-10 cupronickel condensers are corrosion
resistant for low maintenance and long life.
<
1 year limited warranty on the system
mini-kool
mini-kool
mini-kool
Features
engineered
for
digital microprocessor
mechanical
control
TSV
digital controls.
and
maximum
and
),
versions
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Summary of Contents for Aqua-Air mini-kool S IG-05 Series
- Page 1 It’s called mini-kool it’s built by the company whose name is synonymous with high quality and durability...Aqua-Air! Features <...
- Page 2 Standard units are 115 V, 50/60Hz and 230V, 50/60Hz, and operate at rated capacities at 60 Hz. Standard unit capacity is reduced by 17% when operated at 50 Hz. For full capacity units at 50Hz, order ‘CK’ models. I:\wordpfct\80706-11.wpd Aqua-Air Manufacturing James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A.
- Page 3 20-1/4 20-1/4 Width in / mm Depth in / mm Seawater Flow Required GPM / LPM Weight lbs / kg I:\wordpfct\ssig-36.wpd Aqua-Air Manufacturing 1050 E. 9 St. Hialeah, FL 33010 U.S.A. Phone 305-884-8363 Toll Free 800-328-1043 Fax 305-883-8549 sales@aquaair.com www.aquaair.com...
- Page 4 35.188 24.813 14.669 2.638 4.262 14.450 1.50" 20.250 15" .500 OD (2) .775 1" 22.375 2" 23.313 36.000...
- Page 5 Self Contained Unit Systems Glossary of Terms Cooling capacity of 10,000 BTU/H Power supply of 115 volts single (1) phase 60 Hz Power supply of 115 volts, single (1) phase, 60 Hz 115 1 60 115‐1‐60 Cooling capacity of 12,000 BTU/H Cooling capacity of 16,000 BTU/H Power supply of 200‐220 volts, single (1) phase, 50 Hz 220‐1‐50 Power supply of 208‐230 volts, single (1) phase, 60 Hz 230‐1‐60 Cooling capacity of 24,000 BTU/H Cooling capacity of 5,000 BTU/H Cooling capacity of 7,000 BTU/H British Thermal Units per Hour (measure of cooling/heating capacity) BTU/H Centigrade degrees (measure of temperature) C° Cubic Feet per Minute (measure of air flow) Square Centimeters (measure of area) Centimeter The copper‐nickel inner tube/copper outer tube coil that has a constant flow of CONDENSER seawtare passed through it in either the cooling or heating mode. The cable (similar to a phone cord) that connects the TSV‐01 Display head to the DISPLAY CABLE PC board inside the Self Contained Unit electrical box Economy Duct Kit Series. White Plastic grilles Premium Duct Kit Series.
- Page 6 Millimeter Phase (single or three phase) Used to control a single pump that supplies seawater to multiple self contained PUMP RELAY units Reverse Cycle (heating & cooling unit) Environmentally friendly green refrigerant R‐407C The air vent where the room air returns to the self contained unit Usually The air vent where the room air returns to the self contained unit. Usually RETURN GRILLE equipped with a filter. The component that reverses the flow of refrigerant in the self contained unit to REVERSING VALVE allow the unit to also produce heat. Scroll Compressor, 24K series only. The 5‐16K are Rotary Compressors. SCROLL Self Contained unit SELF CONT The air vent where the air discharges from the self contained unit SUPPLY GRILLE Thermostat. Can either be a digital or mechanical type. TSTAT Volts Trim ring for the TSV‐01 Display Head VIMAR BEZEL Aqua‐Air Manufacturing Aqua‐Air Manufacturing Aqua‐Air Manufacturing James D. Nall Co., Inc.
- Page 7 95 degrees Fahrenheit (35 degrees Celsius) with a minimum interior cabin temperature of 72 degrees Fahrenheit (22 degrees Celsius). If you desire any other temperatures than these use the Aqua-Air Quick-Calc program. You can download this free program by clicking here.
- Page 8 Unit Capacity, BTU/H Area Type 5,000 7,000 10,000 12,000 16,000 24,000 0 - 420 421 - 580 581 - 830 831 - 1000 1001 - 1330 1331 - 2000 Lower Deck " A " 0 - 11.9 12.0 - 16.4 16.5 - 23.5 23.6 - 28.3 28.4 - 37.7...
- Page 9 • Unique fuse protection for circuits. TSV-21B Digital Display Head with Black Vimar Bezel Actual Size Aqua-Air Manufacturing, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. Ph. 800-328-1043 305-884-8363 Fax 305-883-8549 www.aquaair.com...
- Page 10 Tempwise Sapphire Features • Highest fan circuit rating in the industry…12 AMPS !! • Sapphire Blue LED's with brightness control • Dual voltage 115/230 capability • Display cables are 50% smaller in diameter than the competitions making routing a snap •...
- Page 12 Vimar Bezels for TSV Thermostats Standard VIMAR Idea Series Bezels Stocked by Aqua-Air VB-BLACK VB-CHROME VB-GOLD VB-NICKEL VB-WHITE VIMAR 16753-11 VIMAR 16753.34 VIMAR 16753.32 VIMAR 16753.33 VIMAR 16753.01 The Bezel must be ordered in addition to the Sapphire Thermostat Vimar Bezel before installation...
- Page 13 AQPM-10 1" 9" 4.50" 6.13" 10 / 4.5 1/2" MPT 985 @ 3' 50/60 AQPM-10C I:\wordpfct\80080-00.wpd AQUA-AIR MANUFACTURING, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. Ph. 305-884-8363 Fax 305-883-8549 Email sales@aquaair.com...
- Page 14 SEAWATER PUMPS AQPM-15,30 Series Standard Features Large capacity centrifugal type for extended, quiet operation Wetted components constructed of high quality non-corrosive materials, Built in thermal overload protection AC motors are Ignition protected Threaded intake and discharge ports are U.S. standard taper pipe thread (NPT) AQPM-15 AQPM-30 TECHNICAL SPECIFICATIONS...
- Page 15 6-1/8 / 156 AQP6RE 115/230 380/460 5-9/16 / 142 10-7/16 / 265 6-1/8 / 156 I:\WORDPFCT\80085.wpd AQUA-AIR MANUFACTURING, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. Ph. 305-884-8363 Fax 305-883-8549 sales@aquaair.com www.aquaair.com...
- Page 16 AQP2R(C) AQP2RS AQP6R...
- Page 17 Pump Curve AQPM-30 Pump Curve Aqua-Air Manufacturing, division of the James D. Nall Co., Inc. Aqua-Air Manufacturing, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A.
- Page 18 SCIK(T) Self Contained Unit Installation Kits The SCIK(T) Series Installation Kit provides you with all of the necessary items to install a single Aqua-Air SSIG Series Self Contained Unit. Included in the kit are: < Seawater Pump < Seawater Strainer 3/4"...
- Page 22 SEAWATER KITS SWK SERIES SWKU Universal Seawater Installation Kit AQUA-AIR MANUFACTURING, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. Ph. 305-884-8363 Fax 305-883-8549 Email sales@aquaair.com...
- Page 23 SWK-05 Seawater Installation Kit for ST(M)R-05 Self Contained Unit i:\wordpfct\80625.wpd...
- Page 24 GRILLE & DUCT KITS DK SERIES & D INGLE UPPLY RILLE CONOMY ERIES DUCT KIT MODEL USED ON THE SUPPLY TRANSITION RETURN AIR FLEX DUCT NUMBER FOLLOWING UNITS GRILLE BOX w/ RING GRILLE INSULATED AQDK-05 5,000 4" RND DAMP RAAL8X8 6' - 4"...
- Page 25 AQUA-AIR MANUFACTURING, division of the James D. Nall Co., Inc. 1050 East 9th Street, Hialeah, Florida 33010 U.S.A. Ph. 305-884-8363 Fax 305-883-8549 Email sales@aquaair.com...
- Page 26 State of Florida. No dealer is the agent for Aqua-Air except for the purpose of administering this limited warranty to the extent herein provided. Aqua-Air does not authorize any dealer or other person to assume for Aqua-Air any liability in connection with this limited warranty or any liability or expense incurred in the replacement or repair of its products other than those expressly authorized herein.
- Page 27 Company. This form, which is enclosed, should therefore be returned to Aqua-Air immediately upon purchase of items covered by this warranty. All Aqua-Air components have a name plate on which there is a model and serial number. The serial number is date coded, indicating when the unit was originally sold.
- Page 28 mini-kool series INSTALLATION, OPERATION & MAINTENANCE 80806-1 rev 04/09...
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Page 29: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ................PRODUCT OVERVIEW ..............® mini-kool self contained unit..........Thermostat / Controllers..............Seawater pump................Pump relay..................Seawater kit................... Duct / Grille kit................INSTALLATION OF BASIC COMPONENTS The self contained unit..............Blower rotation and collar............. Insulated flex duct................. Grilles................... -
Page 30: Introduction
Seawater Pump • Pump Relay (if applicable) • Seawater Kit • Duct / Grille Kit ® All of these components are available from Aqua-Air . Following is a brief description of each major component: ® mini-kool Self Contained Unit: ® mini-kool... - Page 31 ® How the mini-kool Self Contained Unit Works (Refrigeration 101) In the self contained unit, refrigerant (either R22 or R407C) is circulated through the system. The refrigerant is pumped from the compressor as a high pressure, high temperature gas through the reversing valve to the seawater condenser. In the condenser, the gas gives off the heat acquired during compression and from the system load, to the seawater passing through the condenser.
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Page 32: Thermostat / Controllers
Thermostat / Controllers ® The Thermostat / Controller used to operate the mini-kool unit can be provided in one of three different configurations: A. TSV Sapphire Series Digital Thermostat utilizing a ® Vimar bezel faceplate. Temperature sensing can either be from a remote air sensor or from the sensor that is mounted in the faceplate itself. -
Page 33: Seawater Pump
Please consult the engineering department at Aqua-Air for proper pump sizing and water hose sizes. Pump Relays A pump relay is necessary when two or more self contained units are supplied water from ®... - Page 34 ® and possibly adapter tees. These items can be purchased in kit form from Aqua-Air . We offer the Economy Duct Kit series ( DKE ) which includes plastic grilles or the Premium Duct Kit series ( DKP ) which includes wood ( teak ) framed grilles.
- Page 35 ALL INSTALLATION TECHNIQUES SHOULD COMPLY WITH THE ABYC “STANDARDS FOR RECOMMENDED PRACTICES FOR SMALL CRAFT” SECTION A-6 and E-8. IF THERE ARE ANY PARTS OF THIS MANUAL THAT ARE NOT CLEAR PLEASE CONTACT Aqua-Air ® FOR FURTHER ASSISTANCE. INSTALLATION OF BASIC COMPONENTS ®...
- Page 36 THE SELF CONTAINED UNIT SHOULD NEVER BE MOUNTED IN THE ENGINE ROOM, MACHINERY SPACE OR BILGE AREA WHERE IT COULD DRAW TOXIC FUMES INTO THE UNIT AND THEN DISCHARGE THEM INTO THE LIVING AREA. The Self Contained Unit should be securely fastened to a firm, level surface using the four mounting clips provided.
- Page 37 On unit HA616 AQHA7-24 Aqua-Air Insulated Flex Duct should be connected to the plastic blower discharge collar by first pulling back about two inches of the insulation on the end of the flex duct that you are going to attach to the blower. Slip the inner duct over the collar so that at least one of the duct reinforcing wires is up against the flat part of the collar.
- Page 38 TSV Digital Controller with Display Panel TWS-01 or TWWS-01 for SSR, SSS Models Aqua-Air installs the remote air sensor on the self contained unit. The sensing bulb is located in front of the evaporator coil. This allows you to mount the display panel in any location.
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Page 39: Seawater Pumps
® Seawater Pumps supplied by Aqua-Air are all centrifugal, non-self priming pumps. They must be installed in the described manner to insure proper trouble free operation.The pump must be mounted securely at a point in the hull that is beneath the waterline of the boat under ALL conditions (at rest, under way or in a heavy sea). -
Page 40: Electrical Connections
® Electrical Connections on all mini-kool units, are made on the terminal strip located inside the electric box on the PC board. Turn off a/c power supply circuit breaker before opening the electric box. To access the terminal strip, remove the screw from the top of the electric box and pull the box cover up and clear of the electric box. -
Page 41: System Start-Up
SYSTEM START UP Before starting the system for the first time the following check list should be verified: Verify that the unit is not mounted in the engine room or bilge areas, and is sealed away from exhaust or fume producing components! Proper spacing is allowed around the unit. - Page 42 When Starting the System, the following steps should be followed: Verify that the controls are in the OFF position or mode. Open the seacock on the seawater inlet Verify that the seawater strainer is clean and unobstructed Turn on the circuit breaker(s) for the A/C unit, and the pump (if separate circuit breaker is used for a pump connected to a pump).
- Page 43 MECHANICAL THERMOSTAT Turn the thermostat to the desired setting (either cooling or Heating). Set the Fan speed control to HIGH. Turn the OFF-FAN-RUN switch to the FAN position. This will start the fan motor and seawater pump. Look over the side of the boat and verify that the seawater is coming out of the overboard outlet.
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Page 44: Maintenance
MAINTENANCE ® Regular Maintenance of your mini-kool unit will ensure a high level of efficiency and longevity. Follow these simple routine maintenance procedures: The fan motors should be lubricated on a yearly basis with SAE 20 oil. The drain pans should be checked for proper drainage by pouring a quart of water into the pan. -
Page 45: Troubleshooting
Check all wiring connections and make corrections as necessary Air sensor has failed; display Call local service technician or reads AA Tech Support at Aqua-Air 800-328-1043 Low air flow Restrictions in the duct system Clean return air filter. Remove obstruction in return air stream. - Page 46 Fan runs Triac on TSV circuit board has Call local service technician or Continuously failed Tech Support at Aqua-Air even though it’s 800-328-1043 programmed to cycle Fan is not Fan motor or fan triac on TSV...
- Page 47 PROBLEM CHECK THIS CORRECTION No cooling or Seawater temperature is too Unit will effectively cool and heat heating high for cooling or too low for in seawater temperatures heating between 40° and 90° F Evaporator coil is iced See above High Pressure switch Follow instructions for obstructed activated;...
- Page 48 Because of this, the ventilation ® blower on a boat should be run for five minutes prior to and during the operation of any Aqua-Air product or system. All electrical connections must be sealed or covered in such a way as to prevent contact by unauthorized personnel. Such contact could lead to permanent injury or death.
- Page 49 These are not covered under warranty. Aqua-Air will repair or replace, at its option, components found to be defective due to faulty materials or workmanship, after the component has been examined by Aqua-Air or its authorized servicing dealer.
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Page 50: Owners Information
OWNERS INFORMATION odel #_______________________________________________________ Serial #________________________________________________________ Date of Purchase________________________________________________ Purchased from_________________________________________________ Installed by_____________________________________________________ Service dealer__________________________________________________ Phone_________________________________________________________ Maintenance and Service record: Date Service performed... - Page 51 Sapphire TSV & TWS Series Digital Thermostat Direct Expansion Split Systems and Self Contained Units...
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Page 52: Wiring Diagrams
Table of Contents 1. Introduction TSV Main Components TWS Main Components 2. Display Panels for TSV and TWS Thermostats TSV Display Panel Features TWS Display Panel Features 3. Power Module Box PC Board Jumpers PC Board Features PC Board Fuses PC Board External Wiring Connections 4. - Page 53 The TWS was designed as a retrofit for the older Aqua-Air TW-2000 digital thermostat. The TWS display head is exactly the same size as the older TW-2000. Both controls operate in exactly the same way.
- Page 54 The TWS Thermostat is comprised of the following main components: Display Panel ( TWWS-01 ) Display Cable ( TSWDC-15 ) Power Module Box ( TSV-02 ) Room Air Sensor ( TW2-SENSOR-07 ) Outside Air Temperature Sensor ( TW2-SENSOR-XX ) (optional)
- Page 55 Display Panel The TSV-01 and TWWS-01 Display Panel is the user interface with the TSV Thermostat. It allows the user to make all necessary changes to operating modes, temperature settings and fan speed settings. It also allows the user to make changes to a set of Programming Parameters that controls many of the features of the thermostat.
- Page 58 UP BUTTON - The Up Button is used to increase values for set points, fan speeds and programmable parameters. During normal operation, momentarily pressing the Up Button will display the Set Point. Continued pressing of the Up Button will increase the Set Point DOWN BUTTON - The Down Button is used to decrease values for set points, fan speeds and programmable parameters.
- Page 59 HEATING MODE LED - Indicates the control is in the Heating Mode AUTO COOL/HEAT MODE LED - Indicates the control is in the Automatic Cooling or Heating Mode. In this mode the control will automatically select, based on the room temperature and the set point, whether the control is operating in the Cooling or Heating Mode.
- Page 61 POWER MODULE PC BOARD FUSES Fuse Amperage Fuse Size Fuse Description Rating Part Number Protects against a line voltage short circuit 500 mA 5mm x 20mm on the primary side of the transformer TX ( 1/2 A ) TWS-PCBFUSE1 Protects against a short circuit on the 5mm x 20mm Compressor, Reversing Valve or Seawater 20 A...
- Page 62 Operation Below are the steps necessary for the basic operation of the control. Entering the Cooling Mode Press and release the Mode Button (1) until the Cooling Mode LED (15) is lit. Entering the Heating Mode Press and release the Mode Button (1) until the Heating Mode LED (16) is lit. Automatic (Auto) Cool / Heat Mode Press and release the Mode Button (1) until the Auto LED (17) is lit Entering the Dehumidification Mode...
- Page 63 Entering the Programming Mode There are currently 17 different programmable parameters in the TSV and TWS Thermostats. All of these parameters can be changed from the Display Panel with some simple keystrokes. The Program Mode can ONLY be entered while the control is in the Standby Mode To Program the TSV Control: Press the Mode Button until the control is in the Standby Mode which is indicated by the Standby Mode LED (11)
- Page 64 Programmable Parameters Parameter Description Default Range Number High Fan Speed Limit 56 - 100 (% of input voltage) “00." ( 100 = 00. ) Low Fan Speed Limit P2* ** 30 - 55 (% of input voltage) Compressor Staging Time Delay 15 secs 5-135 secs Temperature Sensor Calibration...
- Page 65 Programmable Parameters (cont) Parameter Description Default Range Number Air Temperature Sensed from the on = PC Board Display Panel or the Air Sensor of = Display Panel connected to the PC Board Delay Before Fan Turns Off 30 - 199 seconds P1 and P2 values are expressed as a percentage of the input voltage.
- Page 66 Control Operation Flow Charts and Diagrams On the following pages are flow charts and graphic representations of how the control operates the compressor, fan, reversing valve and pump in each of the 4 operating modes. Some of the abbreviations used are as follows: TERM Definition Absolute Value.
- Page 69 FAN OPERATION & SPEED SELECTION CYCLING MODE HEATING COOLING TIMER > b2 AUTO MODE DELTA < 1 DELTA > 6 PROGRAMMED SPEED = 1 SPEED = 6 SPEED = DELTA FAN OFF SPEED Normal Fan Operation DELTA = Abs( Tair - Tset ) Reverse Fan Operation DELTA = Abs[ Abs( Tair - Tset) - 6 ]...
- Page 70 COOLING MODE COOL REVERSING VALVE in COOLING POSITION (OFF) PROBE Tair>(Tset+1) COMPRESSOR ON MIN FAN SPEED SELECTED FAN SPEED MANUAL SPEED COMPRESSOR Tair < ( Tset - 1)
- Page 71 HEATING MODE HEAT REVERSING VALVE in HEATING POSITION (ON) PROBE Tair<(Tset-1) COMPRESSOR ON MIN FAN SPEED SELECTED FAN SPEED MANUAL SPEED COMPRESSOR Tair > ( Tset + 1)
- Page 72 AUTO MODE AUTO HEAT HEAT COOL COOL (Tair - Tset) < -2 (Tair - Tset) > 2 COOLING MODE HEATING MODE COOLING MODE...
- Page 73 DEHUMIDIFICATION MODE DEHUMIDIFICATION MODE SELECTING DEHUMIDIFICATION WAIT 1 MINUTE FAN ON WAIT 30 MINUTES COOLING CYCLE WAIT 1 HOUR or until ( Tair - Tset ) < -2 WAIT 4 HOURS...
- Page 74 COMPRESSOR COMPRESSOR FLAG COMPRESSOR P3 REFERS TO TIMER > P3 PROGRAMMABLE PARAMETER P3 COMPRESSOR COMPRESSOR SEAWATER PUMP SEAWATER PUMP CYCLE OR A2 REFERS TO CONTINUOUS PROGRAMMABLE CONT PARAMETER A2 COMPRESSOR PUMP ON PUMP OFF...
- Page 75 REVERSING VALVE REVERSING VALVE POWER UP COOLING HEATING CALL TIME SYSTEM IS OFF > 75s VALVE VALVE NOT TOGGLE TOGGLE...
- Page 76 DEICING MODE DEICING COOLING MODE UNIT WITH REVERSING VALVE TEMPERATURE NOT CHANGED FOR 1h DEICING CYCLE TIMER < P7 COOLING MODE HEATING MODE P7 REFERS TO PROGRAMMABLE PARAMETER P7...
- Page 77 LP - HP - LA ALARM (P5) START P5 REFERS TO PROGRAMMABLE PARAMETER P5 LP Low Refrigerant Pressure Fault OFF MODE HP High Refrigerant Pressure Fault LA Low Input Voltage FAILSAFE MODE P5 = 1 FAILSAFE MODE P5 = 2 LP ENABLE HP ENABLE FAILSAFE...
- Page 91 Every effort has been made to ensure that the information included in this manual is complete and accurate. However, Aqua-Air Manufacturing, division of the James D. Nall Co., Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for...
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