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Istruzioni per l'installazione e l'uso
I
Compact Classic - Unità Refrigerante Ventilata
Installation and usage instructions
EN
Compact Classic - Ventilated Cooling Unit
Installations- und Wartungsanleitung
DE
Compact Classic - Belüftete Kühleinheit
Instructions pour l'installation et l'utilisation
FR
Compact Classic - Unité Réfrigérante Ventilée
Instrucciones para la instalación y el uso
ES
Compact Classic - Unidad de Refrigeración Ventilada
Aanwijzingen voor gebruik en installatie
NL
Compact Classic - Geventileerde koelunit
Asennus- ja käyttöohjeet
FI
Compact Classic - Ilmankiertotoiminnon sisältävä jäähdytysyksikkö
Installations- och bruksanvisning
SV
Compact Classic - Ventilerad kylenhet
Инструкция по установке и эксплуатации
RU
Compact Classic - Вентилируемый холодильный агрегат
Rev. 1
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Table of Contents
Summary of Contents for Indel Webasto Compact Classic
- Page 1 Compact Classic - Belüftete Kühleinheit Instructions pour l’installation et l’utilisation Compact Classic - Unité Réfrigérante Ventilée Instrucciones para la instalación y el uso Compact Classic - Unidad de Refrigeración Ventilada Aanwijzingen voor gebruik en installatie Compact Classic - Geventileerde koelunit Asennus- ja käyttöohjeet Compact Classic - Ilmankiertotoiminnon sisältävä...
- Page 2 User Manual Identification of product characteristics Before reading this manual or before contacting the Indel Webasto Marine service centre, it is necessary to clearly identify the characteristics of the purchased product. Model Pers. Unit Cooling/evaporator Temperature control Voltage Number reported Type of joints used Pers.
- Page 3 User Manual Most FRIDGE version Compact Cooling Units can be converted into freezer versions if necessary. The following factors must be taken into consideration to perform this conversion: The total volume that the unit can cool in the FREEZER version is equivalent to 1/3 of the volume indicated for the FRIDGE version.
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Page 4: Table Of Contents
8.2 Low voltage protection (battery saving) 8.3 LED 9 Periodic inspections and maintenance 10 Troubleshooting 11 Standard product technical data 12 Recommendations for use 13 Warranty 14 Accessories for the Compact Classic 15 Evaporator bending zones based on models and measurements... - Page 6 User Manual This manual contains warnings to signal dangers to the user or particular behaviour to comply with; these warnings are indicated as follows: WARNING! This manual must be kept for future reference. We recommend that users: • Store this manual in an accessible location protected from moisture and heat and protected from the direct rays of the sun.
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Page 7: Product Description
User Manual 1 Product description The COMPACT CLASSIC cooling unit has been designed for installation in sailing or motor boats, to meet the specific requirements of the marine environment in terms of performance and reliability. All necessary components are supplied for COMPACT CLASS installation: the cooling unit lets you turn any properly insulated compartment on the boat into a functional, high-energy performance refrigerator. - Page 8 User Manual Thermal insulation characteristics: • Polyurethane foaming insulation with specific weight 35-40 kg/m and with thermal conductivity ≤ 0.030 W/mK Table 1: Summary of Volumes/Insulations INSULATION T=30mm 30 < T <= 50 50 < T <= 80 < T <= 100 <...
- Page 9 User Manual Table 3: Summary of Volumes/Insulations INSULATION 30 < T <= 50 < T <= 80 < T 100 < T 120 < T 150 < T 50 mm 80 mm <= 100 <= 120 <= 150 <= 200 30mm -18°C FREEZER LITRES V <= 20...
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Page 10: Symbols Used In The Manual
User Manual 2 Symbols used in the manual Table 5: Summary of signs Obligation to read instructions The presence of this symbol mandates reading of instructions before putting the unit into operation. Obligation to disconnect The presence of this symbol mandates immediate disconnection of the unit from the mains in case of failures. -
Page 11: General Instructions
WARNING! - Any changes made to the product without the knowledge of the manufacturer will be the sole responsibility of those carrying out said changes. Changes made without the permission of Indel Webasto Marine S.r.l. will void all warranties and may void the declaration of conformity to applicable directives. - Page 12 WARNING! - The appliance must be protected against indirect contact in accordance with the "Heavy current regulations". WARNING! - The COMPACT CLASSIC must never be used as a support. WARNING! - Do not use the unit in a manner different from that foreseen.
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Page 13: Identification Label
User Manual 4 Identification label The identifying data of the COMPACT CLASSIC are contained on the label placed at the top of the compressor. Exact citing of the model,serial number and year of manufacture facilitate rapid and precise response in the event of need for technical support from trained Indel Webasto Marine S.r.l. -
Page 14: General Safety Requirements
User Manual 5 General safety requirements The following safety rules concern the care to be given by the user for proper use of the product: WARNING! - Never touch any damaged or non-insulated electrical cables while the electrical power supply is enabled. This observation is particularly true when the unit is connected to 115 V or 230 V mains voltage. - Page 15 User Manual WARNING! - Eliminate all sources of fire and/or sparks within the unit’s vicinity; in the event of refrigerant leakage, remove the unit’s electrical plug and ventilate the room thoroughly. WARNING! - If there is a battery charger, it must be connected to the battery and never directly to the cooling unit.
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Page 16: Environment
User Manual 6 Environment This product complies with the Directive 2012/19/EU WEEE regarding waste electrical and electronic equipment (WEEE). The product’s proper disposal is essential to preventing negative consequences for the environment and human health. The symbol on the product, the packaging and/or the accompanying documentation indicates that the product should not be disposed of as household waste. -
Page 17: Installation Instructions
15 cm. Condensation unit Evaporator Figure 2: Compact Classic System - Main units 7.1 Condensation unit / Compressor unit WARNING! - The condensation unit must be installed horizontally with feet always downward and can run for short periods up to an angle of 30 °, while greater angles can cause permanent damage to the compressor. - Page 18 Figure 4: Detail of compressor housing on the vertical and horizontal bulkhead with bracket Indel Webasto Marine recommends installing the condensation unit using the click- on bracket included in supply. As shown in the previous images (Figure 4), the click- on bracket can be used for installations both on vertical bulkheads and on horizontal planes.
- Page 19 User Manual Once the Click-on has been secured to the bulkhead (or on the horizontal plane), proceed with securing the compressor unit on the bracket as in Figure 5. Figure 5: Detail of compressor unit - bracket attachment The compressor must be installed as closely as possible to the evaporator. Evaporator hose length is about 2 m and a sufficient space for connection and tightening of quick couplings must also be foreseen.
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Page 20: Evaporator
User Manual 7.2 Evaporator Some COMPACT CLASSIC models have "O" shaped corner evaporators, other models instead have flat evaporators. Flat evaporators can be folded/bent to adapt to go into a compartment. Specific areas in which these can be bent exist for this purpose. - Page 21 User Manual Installation of evaporators to be bent 1. Carefully plan the position of the evaporator. Begin by identifying the position on the side of the compartment where you can make a hole in which to pass the quick couplings. 2.
- Page 22 User Manual Figure 6: Example of distances to maintain to create folds on the evaporator 5. Both the suction hose and the small capillary hose should be rolled up carefully before installing the evaporator, keeping the protective covers on connections as long as the connection is not going to be made.
- Page 23 WARNING: The use of different material other than wood as support for bending evaporators can cause damage to the interior piping of the evaporator, adversely affecting operation. Indel Webasto declines any responsibility for damage due to use of different material other than wood to bend the evaporator circuit.
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Page 24: Thermostat
5 - 6°C. The outside temperature could affect the inside of the compartment in which the unit is installed, so it may be difficult to maintain proper internal temperature. Figure 8: Example of a thermostat used in the Compact Classic with setting scale of 1 (hottest) to 7 (coldest) -
Page 25: Quick Couplings
User Manual 7.5 Quick couplings Connect the evaporator hoses to the condenser unit hoses via quick coupling: first connect the pair of capillary hose joints by rotating only the nut present on the female joint. Connect the second pair of joints remembering to rotate only the nut on the female joint. - Page 26 User Manual Figure 10: "O" quick coupling type "O" joint connection: 1. Remove covers. 2. Check that the gasket seal on the male joint is lubricated with system fluid. 3. Move the female joint and tighten the rotating nut on the male joint. 4.
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Page 27: Start-Up
7.7 Electrical mains power supply Connection to the electrical mains can be made for Compact Classic operation. When using a battery charger, always connect it to the battery and never to the refrigerator's electronic unit. - Page 28 User Manual Figure 12: Detail of earthing cable connection on the metal part of the compressor - after installation, the cable is secured with a double fastening restraint system as in the figure Figure 13: Detail of cable double fastening - the cable/s does not interfere with moving parts, does not interfere with roughness and that parts that may be sharp do not have a path where there could be a danger of becoming damaged...
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Page 29: Electrical Connections
User Manual 8 Electrical Connections The electronic unit is a double supply voltage device: this means that the same unit can be used in both 12 Vdc and 24 Vdc systems. Maximum supply voltage is 17 Vdc for a 12 Vdc system and 31.5 Vdc for a 24 Vdc system. Maximum environmental temperature is 55°C. - Page 30 User Manual When the power cable is damaged, it must be replaced by the manufacturer or else by a qualified Service Centre. Disconnect the appliance from the mains power supply immediately if you happen to encounter any damaged electrical cables. Wiring Diagram 12Vdc - 24Vdc 1.
- Page 31 User Manual Table 2: Compressor speed setting based on fuse in use BD35F/BD50F BD80F Wiring Diagram 12Vdc-24Vdc - 115Vac/230Vac 1. Electronic Control Unit Secop 12Vdc-24Vdc 115/230Vac 50/60Hz 2. Battery 3. Fuse BD35F/BD50F 15A (12V) – 7,5A (24V) BD80F 30A (12V) – 15A (24) 4.
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Page 32: Size Of The Electrical Cables
User Manual 9. Battery protection resistance (table reference) 10. Lamp Max 3Watt 11. Fuse 4A 12. Main switch (6A) 8.1 Size of the electrical cables Always use suitably sized cables with minimum sections as indicated in the table. Table 3: Cable sections for compressor Secop model BD35F and BD50F Table 4: Cable sections for compressor Secop BD80F WARNING! After installation, check to make sure that all the unit’s live parts, as well as its condensing unit/compressor, can only be accessed by removing the... -
Page 33: Low Voltage Protection (Battery Saving)
User Manual 8.2 Low voltage protection (battery saving) In order to prevent excessive battery depletion, a protection device shuts off the compressor in case of insufficient voltage and turns it back on when the voltage in the system increases after the batteries have been charged. In the case of no-battery solar applications, insertion of a 220 kΩ... -
Page 34: Led
User Manual 8.3 LED A 10 mA LED connected as per the electronic diagram can be used al in order to report errors in the electronic unit: the LED flashes a number of times equal to the error code. Each flash lasts 1/4 of a second. A series of flashes is followed by a period of shut-down, at the end of which the signalling cycle re-starts and repeats every 4 seconds. -
Page 35: Periodic Inspections And Maintenance
User Manual 9 Periodic inspections and maintenance The COMPACT CLASSIC is equipped with a cooling circuit which does not require maintenance or refrigerant refilling: normally there is no need to perform maintenance work and equipment as it is installed can remain all winter in the boat. -
Page 36: Troubleshooting
In the event of defects not contained in the table or in the event of faults that cannot be resolved following the contained instructions, contact Indel Webasto Marine S.r.l. directly. Table 8: Fault-cause-measure summary table Fault... -
Page 37: Standard Product Technical Data
User Manual 11 Standard product technical data Below are the technical specifications of compressors supplied with the COMPACT CLASSIC. Technical specifications of compressors supplied Table 9: Technical data Compressor Compressor Compressor BD35 BD50 BD80 Consumption 12/24 Vdc [W] Current absorption 12 Vdc [A] Current absorption 24 Vdc [A] Fuse 12 Vdc [A] Fuse 24 Vdc [A]... -
Page 38: Warranty
User Manual 13 Warranty The Indel Webasto Marine warranty complies with EU Directive 1999/44/EC. Validity period The warranty for Isotherm refrigerants is valid for 2 years with regard to the cost of labour for repair or replacement, but only if carried out by IWM network, and therefore authorised, service centres. - Page 39 User Manual o Charges for customs clearance o Items subject to wear, fuses etc. o Professional use o Damage caused by weathering o Products installed elsewhere than in boats Essential information for determining whether the case is covered by the warranty: •...
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Page 40: Accessories For The Compact Classic
User Manual 14 Accessories for the Compact Classic This paragraph lists accessories to make the cooling unit more flexible and adaptable to customer needs: • Code SEG00030GA: AC/DC Control unit, mod. 101N0500 – Allows connection of the product directly to electrical mains from 115V to 230V 50/60Hz. Both types of power (Vdc and Vac) can be connected simultaneously;... -
Page 41: Evaporator Bending Zones Based On Models And Measurements
30% lower than the maximum volume that the unit is able to cool). Note: Only compatible with Secop control unit mod. 101N0210 – 101N0212. 15 Evaporator bending zones based on models and measurements Below are images of evaporator bending zones supplied by Indel Webasto Marine.