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Max-Air Systems CAPR User Instructions

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User's Instructions
CAPR
Systems
®
P/N 03521015 Rev K
Page 1

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Summary of Contents for Max-Air Systems CAPR

  • Page 1 User’s Instructions CAPR Systems ® P/N 03521015 Rev K Page 1...
  • Page 2 Copyright© Bio-Medical Devices Intl. All rights reserved. For more Information: U.S./ Canada International CE Notified Body No: 0194 Telephone: Telephone: Telephone: 800-443-3842/ 949-752-9642 49-511-39 08 95 30 +44 (0) 16 1737 0699 Fax: Fax: Fax: 949-752-9658 49-511-39 08 95 39 +44 (0) 16 1736 0101 Website: Website:...
  • Page 3 THIS WARRANTY IS THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO ANY CLAIM RELATING TO THE MAXAIR SYSTEMS HELMET AND LI-ION BATTERY, WHETHER ARISING AT LAW OR AT EQUITY, OTHER THAN CLAIMS FOR PERSONAL INJURY PROXIMATELY CAUSED BY A DEFECT IN THESE ITEMS. Trademarks MAXAIR and CAPR are registered trademarks of Bio-Medical Devices Inc. ® ®...

  • Page 4: Table Of Contents

    3.7 2365-02SM/ML Overview 3.8 Battery, Belt, and Charger Overview 4. Unpacking Standard System Components and Parts Identification 4.1 Unpacking the 2070-03 CAPR Helmet 4.2 Unpacking the 2164-10 Filter Cartridge 4.3 Unpacking the 2061-03 Filter Cover Cap (FCC) 4.4 Unpacking the 2500-36TSC Battery 4.5 Unpacking the 2000-76 Battery Belt...
  • Page 5 Instructions For Use: Helmet Instructions For Use: Helmet Liner Instructions For Use: Filter Cartridge Instructions For Use: Filter Cover Cap (FCC) Instruction For Use: Disposable Lens Cuff (DLC) Instructions For Use: 2260-05 DLC Shroud Instructions For Use: 2261-01 DLC Double Shroud Instructions For Use: 2270-01 DLC Pre-Filter Hood Instructions For Use: 2270-03 XP DLC Pre-Filter Hood Instructions For Use: 2270-04 HE DLC Hood with Heavy Loading Filter (HLF)

  • Page 6: Warnings, Cautions, Notes, Symbols And Part Numbers

    Warnings, Cautions, Notes, Symbols and Part Numbers 1.1 Important Information The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed. The personal safety of the user may be involved. Disregarding this information could result in injury to the WARNING user.

  • Page 7: S- Special Or Critical User's Instructions

    1.2 S- Special or Critical User’s Instructions WARNING Special or Critical User’s Instructions ● NIOSH approved HE filters can be used for protection against particulate aerosols containing oil. However, Bio-Medical Devices Intl does not recommend use of MAXAIR Systems in oily atmospheres unless specifically indicated on the product.

  • Page 8: Symbols - General And Packaging

    1.3 SYMBOLS – General and Packaging European market “CE” and notified body Serial Number number “0194”. National Institute for Occupational Safety Part Number and Health. Refer to approval label and User’s instructions for cautions, limitations, and approved assembly Batch Code configurations.

  • Page 9: Regulatory Marking Definitions

    ● White label background is specific to CE Filter color coding requirements per EN 12941:1998 + A2 : 2008. CAUTION The purchaser/user is responsible for determining the appropriateness of the CAPR System for each/any of their particular applications/environments. P/N 03521015 Rev K...

  • Page 10: Approved System Configurations

    2.2 Approved System Configurations Refer to the regulatory approval inserts and the following NIOSH website addresses for MAXAIR CAPR regulatory approval status. http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate to=&powered=&scbatype=&scbause=&privatelabel= http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html The following table summarizes current components that may be used to configure systems relative to the applicable Approval Body.

  • Page 11: Introduction

    03531021 Liner 03531021 Liner 2590-01 Power Cord 2590-01 Power Cord 03531001 Helmet 03531001 Helmet 2076-03 CAPR Helmet with Filter Frame (Cage) and 01031269 Filter Frame 01031269 Filter Frame Liner-ChinBar 03531104 Liner w/ChinBar 03531104 Liner w/ChinBar 2590-01 Power Cord 2590-01 Power Cord...
  • Page 12 Table 1. Part Number Reference Chart - continued NIOSH No. Syntech No. Order No. General Description Batteries 01532116 01532116 2500-30TSC Li-Ion Battery, Large, Secured Cord 01531104 01531104 2500-36TSC Li-Ion Battery, Small, Secured Cord 01531030 01531030 2000-30, Battery, Li-Ion, Large 2000-30T 01531032 01531032 2000-36 ,...

  • Page 13: Systems And System Components

    Systems are configured from a base of four main components, a Helmet, a Battery, a Battery Belt, and a Battery Charger. The Belt and Charger are common to all systems. The Helmet and Battery determine the available Head/Face Covers available to a specific System ITEM O.N. DESCRIPTION DLC-CAPR-36 2070-03 Helmet 2500-36TSC Li-Ion Battery 2000-76...

  • Page 14: Head/Face Covers Vs. Helmet/Battery Selections

    3.3 Head/Face Covers vs. Helmet/Battery Selections HELMET 2070-03 2075-03 2076-03 2500 2500 2500 2500 2500 2500 BATTERY -36TSC -30TSC -36TSC -30TSC -36TSC -30TSC O.N. DESCRIPTION APPLICABILITY 2000-76 Battery Belt 2600-01 Battery Charger, Single Hoods and related 2270-01ML DLC HE Hood, Medium-Large 2270-01SM DLC HE Hood, Small 2270-03ML...

  • Page 15: Applicability Of Earlier Version Components And Assemblies

    WARNING If you have CAPR Helmets with Filter Cover Caps, 2061-03, with lot numbers with a lower number than 1209007-N, inspect them for the presence of the rear snaps on each side (A). If they are not there, you must replace those FCCs with newer versions with the snaps to safely use the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively, with your CAPR Helmets.

  • Page 16: Lithium-Ion Batteries (Libs) - 2500-36Tsc And 2500-30Tsc

    3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC and 2500-30TSC The 2500-36TSC supersedes the 2000-36 and 2000-36T LIBs. The 2500-30TSC supersedes the 2000-30 and 2000-30T LIBs. The functionality and performance of the 2500 Series LIBs is equivalent to those LIBs they supersede and they may be used interchangeably relative to performance and application.

  • Page 17: Standard System Components And Order And Part Numbers

    DLC (Disposable Lens Cuff) Systems are multi-application air-purifying, Li-Ion Battery powered ® ® particulate respirators that optimize user safety, convenience, ease-of-use, and cost effectiveness. The CAPR loose fitting Powered Air Purifying Respirator (PAPR) System configurations are for filtering aerosolized and droplet particulates from otherwise breathable air. ITEM O.N.

  • Page 18: Helmets

    3.6 Helmets 3.6.1 2070-03 Helmet - Common Helmet Characteristics Except Where Noted FRONT Identify, familiarize and understand the following key items 1. LED Safety Status Indicators 2. Front Headband Comfort Strip 3. Front Liner Pads 4. Side Foam 5. Side Strap with Snaps 6.

  • Page 19: 2075-03 Helmet With Filter Frame

    3.6.2 2075-03 Helmet with Filter Frame Filter Frame 3.6.3 2076-03 Helmet with Filter Frame and ChinBar ChinBar 3.6.4 Helmets Summary Differentiations 2070-03 2075-03 2076-03 CAPR Helmet 2070-03 Helmet with Filter Frame 2070-03 Helmet with Filter Frame (Cage) 03531001 (Cage) and Liner-ChinBar 03531021 03531001...

  • Page 20: Characteristics Details (Refer To Pages 18-19)

    Battery. ● The CAPR Helmet has five LED Safety Status Indicators located on its underside front that are always visible in the user’s peripheral vision. They alert the user to the safe operating conditions of the system. They will provide an early warning alert to the user when the CAPR Helmet is no longer able to maintain adequate airflow and/or Battery charge to provide adequate or continuing protection for the user.
  • Page 21 CAPR Helmets are equipped with a switch which adjusts the operating airflow. When the Helmet is first turned on it will start at a low level, then the airflow will increase to a preset point according to the switch position.

  • Page 22: Helmet Symbol Definitions

    3.6.6 Helmet Symbol Definitions These symbols are located on the Helmet and are defined as follows: Yellow safety LED = Low airflow, check Use with rechargeable filter and replace if necessary. Li-Ion batteries only. Airflow Speed relative to Green safety LEDs = battery level. position of switch.

  • Page 23: Battery, Belt, And Charger Overview

    3.8 Battery, Belt, and Charger Overview 1. Battery Belt Clip 2. Power Cord Connector Socket 3. Secure Lock Pushbutton 4. Adjustable Belt 5. Belt Clip 6. Charger LED Status 7. Charger Battery Connector Plug Characteristics Attaches to Adjustable Belt or clothing Socket for Helmet’s Power Cord or Charger’s Battery Plug.

  • Page 24: Unpacking Standard System Components And Parts Identification

    4.1 Unpacking the 2070-03 CAPR Helmet Carefully unpack the 2070-03 MAXAIR CAPR Helmet from the shipping box. Verify there are no missing or loose components and that the helmet shows no signs of physical damage. Assemble the Helmet into the desired configuration and verify that it is fully functional.

  • Page 25: Unpacking The 2164-10 Filter Cartridge

    4.2 Unpacking the 2164-10 Filter Cartridge Carefully unpack the 2164-10 Filter Cartridges, 3 per box, from the shipping box. Verify there are no missing or loose components and that the Filter Cartridges show no signs of physical damage. Report any damage to the shipper immediately for resolution.

  • Page 26: Unpacking The 2061-03 Filter Cover Cap (Fcc)

    4.3 Unpacking the 2061-03 Filter Cover Cap (FCC) Carefully unpack the 2061-03 MAXAIR CAPR Helmet Filter Cover Cap (FCC) from the shipping box, 3 per box. Verify there are no missing or loose components and that the FCCs show no signs of physical damage. Report any damage to the shipper immediately for resolution.

  • Page 27: Unpacking The 2500-36Tsc Battery

    Carefully unpack the 2500-36TSC Battery from the shipping box. Verify there are no missing or loose components and that the Battery show no signs of physical damage. Connect the Battery to a fully assembled CAPR Helmet with Filter Cartridge and Filter Cover Cap or Hood to verify that it powers the Helmet and that at least one Green LED lights.

  • Page 28: Unpacking The 2000-76 Battery Belt

    4.5 Unpacking the 2000-76 Battery Belt Carefully unpack the 2000-76 Battery Belt from the shipping bag. Verify there are no missing or loose components and that the Belt shows no signs of physical damage. Report any damage or non-function to the shipper immediately for resolution. Contact Customer service 1-800-443-3842, if you have questions.

  • Page 29: Unpacking The 2600-01 Battery Charger

    4.6 Unpacking the 2600-01 Battery Charger Carefully unpack the 2600-01 Battery Charger from the shipping box. Verify there are no missing or loose components and that the Charger shows no signs of physical damage. Connect the Charger to a working wall outlet and verify that the Green LED is lit.

  • Page 30: Unpacking 2365-02Sm And 2365-02Ml Dlc (Disposable Lens Cuff)

    4.7 Unpacking 2365-02SM and 2365-02ML DLC (Disposable Lens Cuff) NOTE Carefully inspect the DLC boxes to ensure there is no DLC Boxes are 2 sizes, physical damage to the boxes and contents. Report any Long (placed on bottom) for the damage to the shipper immediately for resolution.
  • Page 31 ITEM O.N. QTY(EA) DESCRIPTION 2365-02SM 01031316 DLC (Disposable Lens-Cuff) Small/Medium 2365-02ML 01031291 DLC (Disposable Lens-Cuff) Medium/Large P/N 03521015 Rev K Page 31...

  • Page 32: Standard System Set Up

    Helmet will fit easily before donning. (See Section 9 Donning section for more detail.) 3. Adjust the Height Adjustment Snaps on the Helmet Liner to ensure proper and secure fit of the CAPR System on the head and good visibility of the Safety Status Indicator LEDs. (See Section 9 for more detail.) 4.

  • Page 33: Inspections

    5.4 Inspections NOTE If you have difficulty with the proper operation of a MAXAIR System, first check for any visible damage to the outer and inner surfaces of the helmet, and any damage to the attached helmet power cord and the battery. Prior to each use, if any of the following issues are discovered for any system component(s), replace the particular item(s) by following the assembly/dis-assembly procedures for the particular item(s).
  • Page 34 1a. Place the Bouffant Cap over the 1b. Place the Bouffant Cap over the 2. Connect the Helmet Power Cord Helmet, all the way around, from Hood, all the way around, from top to the Battery. Push the Power top to bottom. to bottom of the Filter.

  • Page 35: Warning Device: Yellow Led Air Flow Indicator Check - Tape Method

    5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method CAUTION Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use. The yellow LED indicates that the respirator is no longer able to maintain adequate airflow for protection of the user Cap of FCC Air Inlet Channel...

  • Page 36: Standard System Donning And Doffing

    Standard System Donning and Doffing CAUTION If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. Don the System 1. Obtain a fully charged battery.
  • Page 37 WARNING If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding. Condition 2: Ensure slight tension on 8. Slide your fingers between the Condition 1: Ensure the DLC Flap- the cuff is felt continuously while sliding Cuff and face from each temple pers are away from the Lens, posi- the index or first finger between the cuff...
  • Page 38 Adjustment Knob; lift the Helmet up and Connector out, release the Button. off the head 6. The entire CAPR System may be 4. Disconnect the Battery Belt from 5. With the Charger connected to the decontaminated, cleaned and/or around the waist by mains wall power, connect the Charger stored at this time.
  • Page 39 Doff the System: Alternative B 3. Hold the front top of the Helmet in one 1. With the System mounted on 2. Loosen the rear Headband Adjustment hand and with the other hand on the head, remove the DLC from Knob by turning it counterclockwise Adjustment Knob;...

  • Page 40: Instructions For Use: Comfort Strips

    Instructions For Use: Comfort Strips Comfort Strips: O.N.2000-201; PN P900072 Assembling and Disassembling the Comfort Strip NOTE Only one side of the comfort strip will attach to the hook tape on the Headband. 1. To remove a damaged or soiled Front Comfort Strip, pull it away and off of the Headband.

  • Page 41: Instructions For Use: Li-Ion Battery

    Instructions For Use: Li-Ion Battery CAUTION Inspect the Battery for damage before every use. Do not use if damaged. Always start with a fully charged Battery and use with the MAXAIR System only. Fully recharge Batteries immediately after every use. Charge the Battery only with a MAXAIR Lithium Ion Charger.

  • Page 42: Instructions For Use: Charger

    Instructions For Use: Charger Charger: O.N. 2600-01; PN 01432089 CAUTION Inspect the charger for damage before every use. Do not use if damage is apparent or suspect. A battery should be connected to a charger only until the Charger LED turns Green indicating a fully charged Battery. When the Charger LED turns Green, the Battery should be disconnected from the Charger.
  • Page 43 LED Indicator and Charge Status Fast charge (Red LED) - The charger is in constant current mode. - Charge current is at the maximum. Final charge (Red LED) - The charger is in constant voltage mode. - Charge current is less than the maximum. - The battery is normally 80-95% charged.
  • Page 44 Gang Battery Chargers 2601-06 6-Gang Battery Charger Includes six 2600-01 Chargers that can be charged simultaneously from one wall power outlet. 2601-06B 6-Gang Charger Bracket The 6-Gang Charger Bracket is for use with from one to six already purchased 2600-01 Chargers. Installing the 6-Gang Battery Charger and Bracket The 6-Gang Charger and 6-Gang Charger Bracket ship with basic mounting hardware for mounting into solid wood and plasterboard.

  • Page 45: Instructions For Use: Helmet

    Helmet -CH Universal: O.N. 2070-03; PN 03531001 The 2070-03 Helmet is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators. This procedure is applicable for Helmets received as O.N. 2070-03, in which case the Helmet ships with the Helmet Protector as described below.

  • Page 46: Instructions For Use: Helmet Liner

    11. Instructions For Use: Helmet Liner Helmet Headband Liner: O.N. 2071-01; PN 03531021 CAUTION Prior to assembly, inspect and verify the Liner mounting holes (4) are in good condition. If the mounting holes are worn and connections to the helmet are weak or loose, replace the Liner. Always assemble the Helmet Liner to a Helmet that already has a Helmet Protector or Filter Cartridge attached.
  • Page 47 During Use If the Helmet is not secure and comfortable on the head, it may be necessary to change the Height Adjustment. The Height Adjustment raises and lowers the rear headband and the angle of the helmet with respect to the head, and properly positions the DLC Lens from the chin.

  • Page 48: Instructions For Use: Filter Cartridge

    12. Instructions For Use: Filter Cartridge HE Filter Cartridge: O.N. 2164-10; PN 01031327 The Filter Cartridge is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators. (All MAXAIR Systems Filter Cartridges assemble and dis-assemble to/from the 2070-03 Helmet in the same manner.)

  • Page 49: Instructions For Use: Filter Cover Cap (Fcc)

    13. Instructions For Use: Filter Cover Cap (FCC) Filter Cover Cap: O.N. 2016-03; PN 01031284 The 2061-03 Filter Cover Cap is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators. WARNING Never mount a FCC on a Helmet until a fully functional Filter Cartridge is securely in place on the Helmet.
  • Page 50 Dis-assembly 1. Pull up on the FCC Rear T-Tab and unlatch 2. Continue pulling up with one hand (E) while pulling down the Helmet and it from the Helmet FCC Rear Adapter Post Headband Side Strap with the other hand in the opposite direction (E), (if installed) or snap (D).

  • Page 51: Instruction For Use: Disposable Lens Cuff (Dlc)

    Medium-Large PN 01031291 The MAXAIR 2365-02 DLC is a component of the MAXAIR CAPR DLC Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2164-10 Filter Cartridge. Standard CAPR 2365-02 DLC System...
  • Page 52 WARNING For persons with medium to large faces, start with the 2365-02ML DLC. For persons with a very small face, start with the 2365-02SM DLC. The DLC Cuff side must face to the inside of the Helmet; the Lens side must face to the outside of the Helmet. Assembly - before donning the Helmet 1.
  • Page 53 Dis-assembly - after doffing the Helmet 1. Grasp one side DLC flapper and 2. Grasp the other side DLC flapper 3. Grasp the center of the DLC lift away from the Side Attachment and lift away from the Side and lift away from the Helmet. Post.
  • Page 54 Replacing a DLC for continued use with the Helmet donned 1. Obtain the correct replacement 2. Pull the DLC Peel Tab up, over 3. Align and snap one DLC DLC from the corresponding DLC and to the left to remove the Lens Side Attachment Hole over dispensing Box.
  • Page 55 Donning WARNING If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. 1. Obtain a fully charged battery. 2. Assemble the Battery onto the Belt.
  • Page 56 WARNING If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding. Condition 2: Ensure slight tension on 7. Slide your fingers between the Condition 1: Ensure the DLC the cuff is felt continuously while sliding Cuff and face from each temple Flappers are away from the Lens, the index or first finger between the cuff...
  • Page 57 There are two alternative protocols for doffing the CAPR Helmet: • Alternative A is doffing the Helmet leaving the DLC attached for the next use. • Alternative B is for removing the DLC for disposal and then doffing the Helmet.
  • Page 58 Button. Cord Connector into the Battery Receptacle until it is fully seated. 8. If desired, all components of the CAPR System may be dis- 7. The entire CAPR System may be decontaminated, cleaned and/or stored assembled and each component decontaminated, cleaned at this time.

  • Page 59: Instructions For Use: 2260-05 Dlc Shroud

    Medium-Large The MAXAIR 2260-05 DLC-Shroud is a component of the PN 01031434 MAXAIR CAPR Shroud Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2164-10 Filter Cartridge. Standard CAPR 2260-05 DLC Shroud System...
  • Page 60 Prepare Shroud and Helmet for assembly NOTE Read Sections 1 through 13 before proceeding. 1.Remove Shroud from packaging and lay shroud on the counter with lens/snaps facing up. Assembly 2. Attach one side of the DLC alignment 3. Secure the center DLC 4.
  • Page 61 Donning 8. Connect the Helmet Power Cord to 9. Loosen headband Ratchet 10. Hold Helmet in one hand and pull Cuff Knob (counterclockwise). down with other hand. Place chin inside the Battery. Push the Power Cord cuff and pull helmet down onto head. Connector into the Battery Receptacle until the Secure Connection audibly clicks.

  • Page 62: Instructions For Use: 2261-01 Dlc Double Shroud

    (Medium-Large PN 01031396 The MAXAIR 2261-01 DLC-Double Shroud is a component of the MAXAIR CAPR Double Shroud Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070- WARNING 03 Helmet and 2164-10 Filter Cartridge.
  • Page 63 Prepare Double Shroud and Helmet for Assembly: NOTE Read Sections 1 through 13 before proceeding. Assembly 1. Remove Double Shroud from 2. Attach one side of the DLC 3. Secure the center DLC packaging and lay shroud on the alignment hole to the Helmet alignment hole over the FCC counter with lens/snaps facing up.
  • Page 64 Donning 9. Connect the Helmet Power Cord to the Battery. Push the 10. Loosen headband 11. Hold Helmet in one Power Cord Connector into the Battery Receptacle until Ratchet Knob hand and pull Cuff (counterclockwise). down with other hand. the Secure Connection audibly clicks. Place chin inside cuff and pull helmet down onto head.

  • Page 65: Instructions For Use: 2270-01 Dlc Pre-Filter Hood

    (Medium-Large PN 01031425 The MAXAIR 2270-01DLC Pre-Filter Hood is a component of the MAXAIR CAPR Hood Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2165-10 Filter Cartridge. WARNING...
  • Page 66 NOTE Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12. Prepare Hood and Helmet for Assembly 1. Remove hood from packaging and lay it 2.
  • Page 67 Donning 10. Loosen rear Ratchet Knob 11. Hold Helmet in one 9. Connect the Helmet Power Cord to the Battery. (counterclockwise). hand; pull Cuff down Push the Power Cord Connector into the Battery with other hand, and Receptacle until the Secure Connection audibly place chin into Cuff.

  • Page 68: Instructions For Use: 2270-03 Xp Dlc Pre-Filter Hood

    O.N. 2270-03ML Medium-Large The MAXAIR 2270-03 XP DLC Pre-Filter Hood is a component of the MAXAIR CAPR Hood Systems and is intended to be donned PN 01031521 with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2165-10 Filter Cartridge.
  • Page 69 NOTE Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12. Prepare Hood and Helmet for Assembly 1. Remove hood from packaging and lay 2.
  • Page 70 Donning 10. Loosen rear Ratchet Knob 11. Hold Helmet in one 9. Connect the Helmet Power Cord to the Battery. Push (counterclockwise). hand; pull Cuff down the Power Cord Connector into the Battery Receptacle with other hand, and until the Secure Connection audibly clicks. place chin into Cuff.

  • Page 71: Instructions For Use: 2270-04 He Dlc Hood With Heavy Loading Filter (Hlf)

    The MAXAIR 2270-04 HE DLC Hood is a component of the MAXAIR CAPR Hood Systems and provides optimum performance when donned with a MAXAIR CAPR Powered Air Purifying Respirator Symbol Definitions (PAPR) 2075-03 Helmet (optionally with 2076-03 Helmet w/chin bar).
  • Page 72 NOTE Read Sections 1 through 11 before proceeding. Don: NOTE The outer gown may be donned up to about the waist before donning the battery, and then completed, or fully after the battery is donned and connected. NOTE Depending on the 1.
  • Page 73 CAUTION If conditions in 9. and 10. are not achieved, switch to the other size Hood before proceeding. 9. Ensure the DLC Cuff Flappers are out against 10.Ensure slight tension is felt continuously while sliding the index or first finger the temples by inserting fingers between face between cuff and face all along the chin and Cuff and gently pulling Cuff and Flapper...
  • Page 74 Doff: 17. Untie both Neck and Body Ties. 18.Grasp both Body Ties and pull up 19.Continue pulling Hood inside-out up Either retie Neck ties very loosely or to bring back bottom of Hood up and over Hood and HLF to ensure cut them off Hood to ensure Neck Ties and over Helmet.

  • Page 75: Instructions For Use: 2367-02 Quick Cuff

    20. Instructions For Use: 2367-02 Quick Cuff NOTE The Quick Cuff is used alternately with the 2076-03 and the 2026-03 Helmets. O.N. 2367-02 For Use With PN 07631022 The MAXAIR 2367-02 Quick Cuff is a component of the MAXAIR Hood Systems used with the 2076-03 and 2026-03 Helmets. MAXAIR 2367-02 Quick 2076-03 Helmet 2026-03 Helmet Symbol Definitions...
  • Page 76 CAUTION: Read Sections 1 through 11 before proceeding. NOTE The Quick Cuff is used alternately with the 2076-03 and the 2026-03 Helmets. Assembly is nearly identical and is, therefore, shown only on the 2076-03 except were different and appropriately noted. Assembly: 1.

  • Page 77: Instructions For Use: 2270-06 He Hood With Heavy Loading Filter (Hlf)

    The MAXAIR 2270-06 HE Hood is a component of the MAXAIR Hood Systems and provides optimum performance when Warning, Caution, or Note Fluid Resistance donned with a MAXAIR Systems CAPR 2076-03 Helmet or, alternatively, with a MAXAIR Systems 2026-03 Helmet. O.N. Order Number...
  • Page 78 NOTE Read Sections 1 through 11 before proceeding. NOTE The 2270-06 HE Hood may be used alternatively with the 2076-03 Helmet or the 2026-03 Helmet. Due to the extreme between the Helmets, photos are of the 2076-03 unless 2026-03 photos are needed for clarity. Prep for Donning: 2.
  • Page 79 NOTE audible click will occur when the side attachements 7. Hold Hood in one hand with lens 8. Attach center Hood-Lens align- 9. Attach other Hood-Lens attach- are made towards helmet. Attach one side Hood- ment hole over Helmet center ment hole to other Helmet side properly.
  • Page 80 18. Initiate donning of Heavy Loading 19. Complete donning of HLF by pull- 20. Ensure Hood Skirt is fully down on Filter (HLF) by tucking back bottom ing down rear-to-front and securing all sides. Secure Neck ties to within up under back bottom of Helmet front bottom on Hood front velcro about 1/2 inch of neck.

  • Page 81: Decontamination / Cleaning

    22. Decontamination / Cleaning CAUTION Do not immerse the battery, helmet and fan module into water or other liquid. This will cause irreparable damage to the helmet. Do not use solvent or alcohol to clean the helmet. Isopropyl alcohol may be used to clean the Helmet. However, repeated long term use of isopropyl alcohol may deface the Helmet.

  • Page 82: General System Maintenance And Storage

    Any other damage and threat to proper function. NOTE The complete MAXAIR CAPR System and all components and accessories should be stored indoors in a safe, clean and secure environment at all times, protected from adverse environmental conditions, i.e. conditions that would be considered incompatible with normal human working conditions without special equipment.
  • Page 83 • Particular attention must be made to inspection of the Filter Cartridge (black) Gasket for any damage that could adversely affect its seal with the Helmet. If there is any damage or doubt regarding the seal, replace the Filter Cartridge. Filter Cover Cap (FCC) ●...

  • Page 84: Battery Use, Maintenance And Storage

    24. Battery Use, Maintenance and Storage CAUTION Do not store batteries for more than three months without subjecting them to normal discharge and recharge cycling. Ideally, batteries not being used routinely on a less than monthly frequency should be charge-cycled every three months, minimum.

  • Page 85: General Use, Maintenance, And Storage

    24.3 General Use, Maintenance, and Storage WARNING Failure to read and follow these instructions and guidelines may result in fire, personal injury and damage to prop- erty. Your MAXAIR LIBs need to be handled/transported, used/discharged, charged, and stored properly. Follow the safety rules listed below.

  • Page 86: Use/Discharge

    24.3.2 Use/Discharge WARNING Do not discharge a LIB by using any device except a MAXAIR Helmet. The temperature range over which a LIB is to be discharged is 0 C-54 C (32 F-129 F). Use outside of this tempera- ture range may damage the performance and reduce the life expectancy of the LIB. CAUTION When the LIB has reached its usual and customary useful life (See 12.3.5) - Immediately discontinue use of the LIB and replace it.

  • Page 87: Useful Life

    24.3.6 Useful Life Li-Ion batteries begin aging when they are manufactured - not when you begin using the battery. Lithium-Ion batteries are prone to aging somewhat rapidly. The useful capacity (Recoverable Capacity) of a Lithium-Ion battery decreases about 10% to 20% each year.

  • Page 88: Reference Information

    24.3.8 Reference Information Typical Charging Time Specifications: Time to fully charge a fully discharged MAXAIR LIB CHARGING TIME BATTERY 2600-01 Charger 2610-01 Charger Typical Maximum Typical Maximum 2500-30TSC 5 hrs 10 hrs 7.5 hrs 15.0 hrs 2500-36TSC 2.5 hrs 5.0 hrs 4.0 hrs 7.5 hrs Lithium-ion Battery main components:...

  • Page 89: Projected Lib Level Available As A % At Initial Manufacture Verses Temperature

    24.3.10 Projected LIB Level Available As A % At Initial Manufacture Verses Temperature Storage Condition: 50% charged Storage Condition: 100% charged Year(s) Residual Residual Elapsed from Recoverable Capacity Recoverable Capacity (due to Self- Manufacture Capacity (due to Self- Capacity Discharge) Date Discharge) 23°C...

  • Page 90: Disposal

    25. Disposal WARNING Dispose of potentially contaminated disposable components, DLCs, DLC-Shrouds, DLC-Hoods, Filter Cartridges, etc., in accordance with approved institutional protocol for medical waste and current local regulations. Lithium-Ion Rechargeable Batteries contain toxic chemicals and must be disposed of following current local regulations, and your local recycling program.

  • Page 91: Accessories And Alternate/Replacement Parts

    26. Accessories and Alternate/Replacement Parts Accessories O.N. (PN) Description 2000-204 6/pkg Helmet Hooks 2000-206 5/box Liner Foam Kit • Front and Rear Liner Pads • Back Headband Comfort Pad 2000-SB 1/Box System (Carry) Bag Helmets and Helmet Accessories O.N. (PN) Description 2070-03 1/Box...
  • Page 92 Helmets and Helmet Accessories O.N. (PN) Description 2071-02 3/Box Helmet Liner with ChinBar (03531104) for 2076-03 2000-201 36/box Comfort Strips (P900072) (Front Headband) 2590-01 Long Power Cord (59”) 2590-03 1 ea Long Power Cord (59”) with Quick Connect NOTE To disconnect the 2590-03: 1.
  • Page 93 Filter Cartridges O.N. (PN) Battery/Batteries to Use With Description Filter Cartridge 2164-10 3/Box HE Filter Cartridge (01031327) 2500-30TSC 2500-36TSC 2165-10 3/Box Post Filter Cartridge (01031254) 2500-30TSC 2500-36TSC 2163-10 3/Box XP Filter Cartridge (01031279) 2500-30TSC Chargers O.N. (PN) Description 2600-01 1/box Battery Charger (01432089) 2601-06...
  • Page 94 Batteries and Belts O.N. (PN) Description 2500-36TSC 1/Box Li-Ion Battery 4 Cell (01532104) 2500-30TSC 1/Box Li-Ion Battery 8 Cell (01532116) 2000-76 1/Bag Battery Belt Face Seals and Head Covers O.N. Description 2365-02SM 40/Box DLC – (01031316) Small/Medium 2365-02ML 40/Box DLC – (01031291) Medium/Large 2260-05SM...
  • Page 95 Face Seals and Head Covers O.N. Description 2270-04SM 20/Box (07831036) 2270-04ML 20/Box (07831037) 2270-06SM 20/Box (07831038) 20/Box 2270-06ML 20/Box (07831039) 20/Box P/N 03521015 Rev K Page 95...

  • Page 96: Specification

    27. Specification Specifications listed are approximate and may vary slightly from unit to unit or by power supply fluctuations and/or tolerance of the controller. 710-DLC CAPR SYSTEM PROPERTY SPECIFICATIONS (CE) SPECIFICATIONS (NIOSH) Complete Device Classification PAPR, Loose Fitting PAPR, Loose Fitting...
  • Page 97 NOTES PAGE P/N 03521015 Rev K Page 97...
  • Page 98 NOTES PAGE Page 98 P/N 03521015 Rev K...
  • Page 99 NOTES PAGE P/N 03521015 Rev K Page 99...
  • Page 100 17171 Daimler Street Irvine CA 92614 800-443-3842 www.maxair-systems.com © Bio-Medical Devices International, Inc. All rights reserved. P/N 03521015 Rev K Page 100...

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