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AutomationDirect Optimate OP-1212 Manual

Lamp/pushbutton panel
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OP-1212
Lamp/Pushbutton Panel
Manual Number OP-1212-M

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Summary of Contents for AutomationDirect Optimate OP-1212

  • Page 1 OP-1212 Lamp/Pushbutton Panel Manual Number OP-1212-M...
  • Page 2 770--844--4200. This publication is based on information that was available at the time it was printed. We at AutomationDirect constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation.
  • Page 3 équipements de survie ou les systèmes d’armes, pour lesquels la défaillance du produit peut provoquer la mort, des blessures corporelles ou de graves dommages matériels ou environnementaux (”activités à risque élevé”). La société AutomationDirect nie toute garantie expresse ou implicite d’aptitude à l’emploi en ce qui a trait aux activités à risque élevé.
  • Page 4 Manual Revisions If you contact us in reference to this manual, be sure to include the revision number. Title: OP--1212 Lamp/Pushbutton Panel Manual Number: OP--1212--M Issue Date Effective Pages Description of Changes Original 11/96 Original Issue Added cable OP--2CBL--1 Rev. A 5/98 Changes per MU--OP--001, 5/7/97 Rev.

  • Page 5: Table Of Contents

    Table of Contents Getting Started The Purpose of this Manual ............Configuration Software .
  • Page 6 Table of Contents Applying Ladder Logic General Concepts ..............Memory Mapping .
  • Page 7 OP- -1212 Pushbutton Panel In This Manual..— Getting Started — Preparing the Labels — Installing the Panel — Applying Ladder Logic...

  • Page 8: Getting Started

    If you are not successful with implementing the information in this manual, you may Assistance call AutomationDirect technical support at (800) 633-0405, Monday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Standard Time. The technical support team will work with you to answer your application questions. If you have a comment or question about our products, services, or manuals which we provide, please fill out and return the suggestions card included with this manual.

  • Page 9: How The Op-1212 Works

    Allen-Bradley same OP--WINEDIT configuration software used for the AutomationDirect product is also used for the Allen-Bradley product. As you move through the screens, one of the key items you complete is the base register address for...

  • Page 10: Using The Pushbutton Panel

    Software item from OptiMate panel from AutomationDirect. The software is used for both DirectLOGIC and Allen--Bradley PLCs. Step 4: Configure After setting a DIP switch on the rear of the panel the Panel to Work and attaching the programming cable, you are...

  • Page 11: Preparing The Labels

    Preparing the Labels Preparing the Labels Applying Text to Preparing the labels for the OP--1212 panel requires you to slide a legend Each Label transparency into two pockets in the panel overlay. Use the following procedure: Remove the bezel from the module by unsnapping the four tangs that hold the bezel to the module frame.

  • Page 12: Template For Creating Labels

    Preparing the Labels Template for Creating Labels 3.00 Dimensions in Inches 0.15 0.60 0.15 0.07 0.40 0.20 0.10 0.35 0.10...

  • Page 13: Installing The Panel

    Installing the Panel Installing the Panel In this section you will be given all of the information you need to install the panel. Before actually installing the OP-1212 panel, it may be helpful to examine the specifications and make sure that the requirements of your application are met. Panel Specifications: Physical Weight...

  • Page 14: Dimensions For Mounting

    Installing the Panel Dimensions for Mounting Cutout Area Example panel mounting 8.85 0.23 8.40 0.75 0.16 DIA Dimensions in Inches 1.75...

  • Page 15: Power And Cabling Requirements

    Installing the Panel Power and Cabling Requirements What Are Your Your communication cable requirements depends on your particular application. Application There are two types of configuration possibilities: point-to-point (a single operator interface connected to a PLC) and multi-drop (multiple operator interfaces Needs? connected to a PLC).

  • Page 16: Programming Cable

    Installing the Panel The diagrams shown below give the connector specifications including the pinouts for each end of the available connecting cables. Programming The OP-ACBL--1 is used to connect your OP-1212 panel to your computer for Cable programming. This cable must be used to configure the panel. Computer OP-ACBL- -1 Panel...
  • Page 17 Installing the Panel See the next page for matching your PLC to the correct cable. OP-2CBL RJ12 (PLC) DB15 DB15 RJ12 1= 0V RJ12 2= not used 3= Din 4= Dout 5= not used 6= not used 3 4 5 6 OP--2CBL--1 15-pin (PLC) DB15...

  • Page 18: Choosing The Proper Connecting Cables

    Installing the Panel Choosing the Proper Connecting Cables OptiMate Panel Cables OptiMate Cables Depending on which PLC you are Family Family Port Port Cable Cable using, you may require as many (or other device) as two cables--one to connect the DirectLOGIC Port 1 (RJ12) OP-2CBL...
  • Page 19 Installing the Panel OptiMate Cables (cont’d) Family Family Port Port Cable Cable (or other device) 325--07, PPX:325--07 Requires DCU* OP-4CBL--2 330--37, PPX:330--37 Requires DCU* OP-4CBL--2 TI305t / 325S--07 (or 325 w/ Stage Kt) Requires DCU* OP-4CBL--2 SIMATIC SIMATIC ® ® 330S--37, PPX:330S--37 Requires DCU* OP-4CBL--2...

  • Page 20: Connecting A Power Supply

    Current Consumed at 12VDC OP-1212 240mA (all Lamps and LEDs OFF) 120mA (all Lamps and LEDs OFF) 570mA (all Lamps and LEDs ON) 285 mA (all Lamps and LEDs ON) NOTE: Consult our catalog or website, www.automationdirect.com, to purchase a power supply.

  • Page 21: Connecting The Panel To Your Personal Computer

    Installing the Panel Connecting the Panel to your Personal Computer Assigning an A 6-position DIP switch on the rear of the OP-1212 is used to assign a hardware Address to the address to the panel. Each panel must have a unique address. Any address between 0 and 30 can be used when communicating between a panel and a PLC OP-1212 or the OP-9001 Master Communications panel.

  • Page 22: Using The Op-9001 To Connect Multiple Panels

    Installing the Panel Using the OP-9001 to Connect Multiple Panels With the addition of the OP-9001 Communications Master panel, you can connect up to 31 panels per a useable CPU port of the PLC. Shown below are the connection requirements. For specifics of the OP-9001 panel itself, please refer to the Communications Master User Manual (OP-9001--M).

  • Page 23: Understanding The Op-1212 Panel

    Understanding the OP-1212 Understanding the OP 1212 Panel Overview The OP-1212 Lamp/Pushbutton panel provides various features and options that can be used together or stand alone with your logic program. The link to the PLC is one of the important aspects of the configuration process. Part of this link is called “memory mapping”.

  • Page 24: Flashing The Lamps

    Understanding the OP- 1212 Flashing the Another feature of the Lamps is there ability to flash. This feature is also controlled Lamps via your ladder logic. The flashing feature requires that the lamp is activated first, then the corresponding bit in memory location m+1 is activated. Again, this accomplished by activating a coil.

  • Page 25: Applying Ladder Logic

    Applying Ladder Logic Applying Ladder Logic General Concepts Memory Mapping The OP-1212 uses memory mapping in order to link itself to a PLC. Memory mapping is a technique that maps the memory of the OP-1212 to the memory of the PLC.

  • Page 26: Addressing Conventions

    Applying Ladder Logic Before going into ladder logic programming, it is good to take a moment to review Addressing and compare the addressing conventions used by AutomationDirect and Conventions Allen-Bradley. DirectLOGIC Memory - - A typical address within a DirectLOGIC PLC is Vxxxx, such as V40600 for DirectLOGIC PLCs (DL05, DL06, DL105, DL205, DL350 and DL405 families) and Rxx, such as R16 for the DL305 family.
  • Page 27 Applying Ladder Logic Allen-Bradley Memory- -A typical address for Allen-Bradley might be N7:0/0 or N27:0/0. The OP-1212 will allow you to define your starting address for mapping purposes using either Allen-Bradley’s integer (N7) file type or user-defined integer file types (N9--N255). If you plan to use an integer file between N9 and N255, it must be defined in the Allen-Bradley memory map before configuring the panel.

  • Page 28: Three Different Ways To Use The Panel

    V2004.3 Pushbutton 4 Method 2: This method is only available for AutomationDirect programmable controllers. If you Internal Relays are already familiar with DirectLOGIC PLCs, then you know about internal relays. These relays, by PLC design, are mapped to certain bits in reserved memory areas.

  • Page 29: Using Bit- -Of- -Word With The Op-1212

    Applying Ladder Logic Using Bit- -of- -Word with the OP-1212 Using Ladder DiredtLOGIC PLCs (DL05, DL06, DL250, DL350 and DL450) all use the bit-of-word Logic instructions. (Refer to your particular PLC user guide). The example program shown below uses a base register address of V2000 to map the status of the pushbuttons, lamps, and LEDs.

  • Page 30: Using All Functions With Directlogic

    Applying Ladder Logic Using All Functions with DirectLOGIC PLCs Using Ladder When configuring the OP-1212, a base address must be selected in the CPU. This Logic address can be a direct mapping to the reserved memory locations that are tied to internal relays.

  • Page 31: Using All Functions With The Dl305 Plcs

    Applying Ladder Logic Using All Functions with the DL305 PLCs Using Ladder When configuring the OP-1212, a base address must be selected in the CPU. This Logic address can be a direct mapping to the reserved memory locations that are tied to internal relays.

  • Page 32: Using Selected Functions With Directlogic Plcs (Not Dl305 Plcs)

    Applying Ladder Logic Using Selected Functions with DirectLOGIC PLCs (not DL305 PLCs) Using the The “remapping” process has been briefly discussed as a method that allows you to Remapping easily manipulate individual bits to take advantage of the panels several functions. Process All the functions are bit-controlled.

  • Page 33: Using Ladder Logic With Directlogic Plcs

    Applying Ladder Logic Using Ladder In the following examples, user memory will be remapped to internal relay memory. Logic with The internal relays of DirectLOGIC PLCs (DL05, DL06, DL105, DL205, DL350 and DL405) start at V40600. In the examples below, V2000 has been used as the base DirectLOGIC PLCs address for a DirectLOGIC PLC, then SP1 (always ON relay) is used in the ladder logic to perform the remapping.
  • Page 34 Applying Ladder Logic device number Internal Relay 0 0 0 0 V40600 Indicator Lamp ON/OFF 0 0 0 0 V40601 Indicator Lamp Flash 9 10 11 12 MAPPING LAMPS AND FLASH FEATURE Rung 1 - - Mapping Internal Relays to User Memory V40600 This step remaps the Internal Relay Memory to User Memory for the Lamps and their flashing feature.

  • Page 35: Using Ladder Logic With The Dl305

    Applying Ladder Logic Using Ladder In the following examples, user memory will be remapped to internal relay memory in Logic with the order to use the pushbutton status to control outputs. The internal relays of the DL305 family start at R16. In the examples below, R400 has been chosen as the DL305 base address for the DL305, then used normally closed C374 in the ladder logic to map it to R16.
  • Page 36 Applying Ladder Logic device number internal relay number 0 0 0 0 Indicator Lamp ON/OFF 9 10 11 0 0 0 0 Indicator Lamp Flash MAPPING LAMPS AND FLASH FEATURE C374 DSTR Rung 1 - - Mapping Internal Relays to User Memory This step remaps the Internal Relay Memory to User Memory for the Lamps and their flashing feature.

  • Page 37: Using The Op-1212 With An Allen-Bradley Plc

    Applying Ladder Logic Using the OP-1212 with an Allen-Bradley PLC Using Ladder Integer type of files can be mapped for the Allen-Bradley PLC when being used with Logic with the OP-1212. In the examples below, integer file registers starting at base address N7:0 have been mapped.

  • Page 38: Troubleshooting The Op-1212 Panel

    Troubleshooting the OP- 1212 Troubleshooting the OP-1212 Panel Troubleshooting This section is intended to help you through some typical situations that might occur while using the OP-1212. It is difficult to diagnose or solve all probable situations that may arise, therefore this section will discuss some of the more common trouble areas.

  • Page 39: Panel To Plc Communications

    Troubleshooting the OP-1212 Panel to PLC I have configured the panel and connected it to my PLC. All of the lights are Communications flashing and nothing seems to work. What do I do? Observe the TX and RX LEDs on the rear of the panel. If the TX LED flashes but the RX does not, check all cables and connections and try again.
  • Page 40 Troubleshooting the OP- 1212 If you are remapping, make sure that you are remapping in the proper direction and that you are using a contact that is always ON as the input to the remapping logic. Remapping must be performed every scan to function properly.

  • Page 41: European Union Directives

    The protection provided by the equipment may be impaired if this equipment is used in a manner not specified in this manual. Only replacement parts supplied by AutomationDirect or its agents should be used. A listing of international affiliates is available at our website http://www.automationdirect.com.

  • Page 42: Appendix A: Worksheets

    Worksheets...
  • Page 43 A- -2 Worksheets The following table is a example of the control relay correlation for the DL05, DL06, DL105, DL205, DL350 or DL405 to the OP--1212 when the address is configured for V40600. Use the work sheet provided below for the starting address for your application.
  • Page 44 A- -3 Worksheets The following table is a example of the control relay correlation for the SLC or Micrologix to the OP--1212 when the address is configured for N7:0. Use the work sheet provided below for your application. Device Lamp ON/ Lamp Button Button...
  • Page 45 A- -4 Worksheets Use the following template and worksheets to keep track of how you configured the panel pushbuttons, Lamps and LEDs. OP- -1212 Configuration Worksheet PLC Type :_____________ Panel Address :_____________ 10 11 12 9 10 11 12 PLC Base Register Address :_____________ Pushbutton Options...
  • Page 46 Index Address DCM, 12, 13 assigning a hardware address, 15 DCU, 12, 13 conventions, 20 Dimensions for mounting, 8 setting the dip switch, 15 DirectSOFT, 2 Addressing conventions, 20 GE Series 1, 12, 13 Bezel, 5 Bit-of-Word, 22 Internal Relays, 22 Cable requirements, 9 cables, 10 shielded cable, 12, 13...
  • Page 47 Index- -2 Octal numbers, 24, 25 SIMATIC, 12, 13 OP-9001, 9,16 SLC500, 12, 13 5/03, 12, 13 OP-CMCON-1, 12, 13 Slice I/O, 12, 13 OP-CMCON-2, 12, 13 Specifications, 7 Power supply, 14 Termination resistor, 15 Product support, 17, 18 TI305, 12, 13 TI405, 12, 13 Remapping, 22, 26 Ribbon cable, 9...

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