Table of Contents
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5.5 HP Single-Direction Plate
Compactors
Owner's Manual
Item 49159
Item 49161,
With Water Tank
WARNING:
Read and understand all instructions, warnings, and cautions before
using this product. Failure to follow the instructions, warnings, and cautions may result in
serious personal injury and/or property damage.
Items # 49159 & 49161
SAVE THESE INSTRUCTIONS
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Table of Contents
Related Manuals for North Star 49159
Summary of Contents for North Star 49159
- Page 1 With Water Tank WARNING: Read and understand all instructions, warnings, and cautions before using this product. Failure to follow the instructions, warnings, and cautions may result in serious personal injury and/or property damage. Items # 49159 & 49161 SAVE THESE INSTRUCTIONS...
- Page 2 Thank you very much for choosing a Northstar product! For future reference, please complete the owner’s record below: Item Number: ______________________________________________ Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. These plate compactors are designed for certain applications only.
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Page 3: Table Of Contents
Table of Contents Intended Use ............................4 Technical Specifications ........................4 Important Safety Information ....................... 5 Specific Operation Warnings ....................... 8 Main Parts of Plate Compactor ......................10 Before Each Use ..........................11 Operating Instructions ........................12 Starting the Engine ......................... 12 Operation ............................ -
Page 4: Intended Use
Personal Protection Equipment See “Specifications” section of this manual or Engine Manual for more detail. Site Location. Intended for outdoor use only. Technical Specifications Compactor Weight – 49159 152.1 lbs. (69 kg) Weight - 49161 176.3 lbs. (80 kg) Centrifugal Force 2270.8 lbf. -
Page 5: Important Safety Information
Important Safety Information The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. ... - Page 6 PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts.
- Page 7 COMPACTOR USE AND CARE Do not force the product. Products do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function.
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Page 8: Specific Operation Warnings
Specific Operation Warnings To avoid fatal accident Stop the engine before refueling and be careful not to spill fuel. Spilled fuel may ignite. Do not refuel the engine near flammable objects to avoid fire. Do not run the engine in enclosed areas to prevent carbon monoxide poisoning. To protect the operator ... - Page 9 may cause damage or injury during transportation. Do not transport the compactor by motor vehicle with fuel in its fuel tank. Note: Refer to the instruction manual of the engine if there is a problem or a question about it before or during its operation.
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Page 10: Main Parts Of Plate Compactor
Main Parts of Plate Compactor Accelerator lever Handle Frame Water Tank (49161 only) Water Valve (49161 only) Vibratory Housing Isolator Rubber Vibratory Plate Engine Base Plate Tool Pocket Engine Recoil Starter Engine Muffler Engine Fuel Tank Belt Cover Page 10 of 25... -
Page 11: Before Each Use
Before Each Use Engine Recommended Fuel The compactor engine requires fresh, clean, regular, unleaded gasoline. Fuel containing water or dirt will damage the fuel system. Consult to engine owner’s manual for complete fuel specifications DANGER: Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down to avoid a risk of an explosion or fire from a fuel spill. -
Page 12: Operating Instructions
Operating Instructions Read and understand both the engine and compactor user’s manuals before starting or operating the compactor to avoid incorrect operation that may result in damage or injury. Starting the Engine Perform all the Before Each Use checks. ... -
Page 13: Stopping The Engine
Stopping the Engine Never stop the engine abruptly from full speed. Slow the speed and allow the engine to run idle for a few minutes. This is necessary to prevent the moisture of the outside air from getting into the engine carburetor. ... -
Page 14: Maintenance
Maintenance Check that the compactor engine is turned off and cooled before attempting any maintenance, cleaning, or inspection. Performing maintenance on an operating compactor can cause injury. Maintain the compactor by adopting a program of conscientious repair and maintenance in accordance with the following recommended procedures. -
Page 15: Changing The V-Belt
Changing the V-belt Check that the compactor engine is turned off and cool before attempting to change the V-belt. Changing the V-belt while the compactor is still operating may cause injury. 1. Loosen the four bolts (02) to remove the belt cover (01). 2. -
Page 16: Parts Diagram
Parts Diagram Base Plate Base Plate Parts List Ref. Part No. Description Qty. Remark PA010-000B 60 Base Plate WA(49159) 516*375 PC010-000B 80WT Base Plate WA(49161) 516*405 PP130-001 Vibration Isolator Rubber(60) PA130-002 Engine Base Support Rubber QWS-SPM10H Plane Washer M10 Ø 30 (10.9T) -
Page 17: Engine Base Plate
Engine Base Plate Engine Base Plate Parts List Ref. Part No. Description Remark GX160-S Engine GX-160 S-type PA020-000B 60 Engine Base WA QNT-M10 QBL-M10X40 Bolt M10*40L Fix45-000 Engine Fixing Bolt QWS-PM10 Plane Washer QNT-NM10 Nylon Nut QBL-M10X25 Bolt M10*25L PA060-000B Handle Bracket (L) WA PA050-000B Handle Bracket (R) WA... -
Page 18: Engine Frame
Engine Frame Engine Frame Parts List Ref. Part No. Description Qty. Remark PA030-000 Engine Frame Welding (49159) PC030-000 Engine Frame Welding (49161) QWS-PM10 Plane Washer QBL-M10X25 Bolt M10*25L QWS-SM10 Spring Washer QNT-M10 Page 18 of 25... -
Page 19: Vibratory Housing Assembly
GCD200 QOR-G80 O-ring QOS-32X48X8 Oil Seal 32 x 48 x 8 NOK QBR-6307 Bearing #6307 QKY-7X7X20 7X7X20 PA040-001 Vibrator Rotary Shaft (49159) GCD450 PC040-001 Vibrator Rotary Shaft (49161) GCD450 PA040-002 Vibrator Housing GCD450 PP200-005 Vibrator Oil Gage SM20C QWS-SM12S Spring Washer M12 (10.9T) -
Page 20: Clutch And Belt
Clutch and Belt Clutch and Belt Parts List Ref. Part No. Description Remark QKY-5X5X50 5X5X50 PA110-000 Inner Belt Cover Welding QWS-PM8 Plain Washer QBL-BHCM8X20 S, Button Head Cap Bolt M8x20 PA100-20 Clutch Pulley Assembly QBT-A31 V-Belt QWS-SPM8H Plane Washer M8 Ø 35 (10.9T) QWS-SM8 Spring Washer QBL-M8X40... -
Page 21: Handle
Handle Handle Parts List Ref. Part No. Description Qty. Remark PA070-000 Handle Welding Assembly PA130-003 Handle Bushing Rubber QWS-PM12 Plane Washer QBL-M12x70S Bolt M12*70L(10.9) QNT-NM12 Nylon Nut QTL-02 Throttle Lever Magura QTC-S900 Throttle Cable 900L Page 21 of 25... -
Page 22: Water System
Water System (49161 only) Option Parts List Ref. Part No. Description Remark PP700-002 Water Tank Cap PC700-001B Water Tank QBS-1/4-1/8 PT Bushing 1/4-1/8 QVV-ND Needle Valve QBS-PL08 One Touch Fitting(Elbow) PL08 1/8 Φ8*150mm QPT-5X8X150 Water Hose QBS-PC08 One Touch Fitting PC08 1/8 PC015-000 Water Pipe Assembly... -
Page 23: Troubleshooting
Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. Failure Possible Cause Remedial Measure The engine throttle does not open Open the engine throttle completely. completely. -
Page 24: Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the North Star product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. - Page 25 Distributed by Northern Tool and Equipment Company, Inc. Burnsville, Minnesota 55306 NorthernTool.com Made in Korea Page 25 of 25...
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