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Summary of Contents for REITEL INDURET COMPACT
- Page 1 Operating Instructions INDURET COMPACT REITEL Feinwerktechnik GmbH Senfdamm 20 | 49152 Bad Essen Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40 www.reitel.com | info@reitel.com...
- Page 2 Dear Customer! The INDURET COMPACT induction casting machine guarantees optimum and safe casting results for all dental work, including model casting. Any other use or use beyond this is deemed improper. For resulting damage the user/operator of this device is solely responsible. Prior to installation of the device operating instructions and especially the safety instructions must be read and followed by all personnel who use this device.
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Page 3: Table Of Contents
INDEX TECHNICAL DESCRIPTION ..................5 ....................... 5 ASIC QUIPMENT ....................5 PECIAL CCESSORIES ....................6 PERATING LEMENTS ......................8 ECHNICAL SAFETY NOTES ......................9 .................... 9 ENERAL AFETY OTES ................10 PECIFIC AFETY NSTRUCTIONS INSTALLATION ......................11 ......................11 NSTALLATION ..................12 OMPRESSED AIR CONNECTION ) ..............12 ROTECTIVE GAS CONNECTION OPTIONAL... - Page 4 WARRANTY.........................26 RULES FOR DISPOSAL ....................29 SPARE PARTS LIST ....................30 EC CONFORMITY DECLARATION ................31...
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Page 5: Technical Description
Technical description Basic Equipment • INDRET COMPACT • 1 Ceramic crucible (non-precious alloy) • 1 Graphite crucible (EM) • 1 Graphite crucible holder • 1 Ceramic stop rod • 1 Graphite stop rod • 1 Thermocouple • 1 Hose package •... -
Page 6: Operating Elements
Operating Elements Pressure gauge for pillar frame Control lamp „performance reduction“ Switch “Manual Argon rinsing” Sight glass Inductor chamber Clamping lever Mould’s chamber Lamp „Argon rinsing“ Power switch Lamp step 1 draw vacuum LED Casting machine “ready for operation” Temperature control Control lamp step 2 lift pestle (casting) Control lamp step 3 Pressurisation (automatic) Stew switch... - Page 7 Fig.: INDURET COMPACT Fig.: Back view...
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Page 8: Technical Data
Technical Data Line voltage 230 V/50-60 Hz Current consumption 3.600 W Height/width/depth 390/310+40/650 mm Weight 38 kg Air pressure/Argon pressure 6 bar Water pressure min. 3-4 bar Casting ring size 1–9 incl. model casting Temperature max. 1.600 °C ≤ 70 dB(A) Sound level Housing stainless steel... -
Page 9: Safety Notes
Safety Notes General Safety Notes • All equipment undergoes final inspection and testing before leaving our factory. However, if equipment is damaged during shipping or through any other circumstances, it must not be used in service. Please check the device regularly for damages. Damaged parts should be replaced immediately. -
Page 10: Specific Safety Instructions
Specific Safety Instructions Note: The machine must not be used by persons with electronically controlled medical aggregates such as pacemakers. • Never store explosive, highly inflammable or burnable material in the working area. • Only put the hot crucibles, pestles and moulds on a heat-resistant and fireproof support. •... -
Page 11: Installation
230 V/16 A. For installation please refer to chapter 2. Installation • In order to minimize the casting delay time, the INDURET COMPACT should be installed in the immediate vicinity of the preheating furnace. • Do not place the device in a dusty room, e.g. near a sandblaster. -
Page 12: Compressed Air Connection
Compressed air connection Connecting medium Connection type device Hose length Laboratory installation Compressed air Quick coupling NG 7 quick coupling NG 7, 14 mm Ø 6 bar The casting result depends on the compression set speed. DES target pressure build-up speed from -0.8 bar to 3.0 bar in 1-2 sec. That's why: •... - Page 13 manometer Fig.: argon connection cylinder pressure manometer system pressure shut-off valve arrestor pressure reducer Pressure adjustment screw...
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Page 14: Water Connection
The drain must be permanently lower than the device to prevent backflow. Alternatively, the water circulation cooling can be installed, which you can get as an accessory from REITEL. Connection for power supply Connecting medium Connection type device... -
Page 15: General Notes
4. Beryllium-containing (Be) alloys These alloys develop toxic fumes when melted! When using these types of alloys, the company REITEL assumes no liability for functional and health damage of any kind. Clean working area for precise casting Clean the inductor (5) – and mould’s chamber (7) and if necessary use a vacuum cleaner to suck them out. -
Page 16: Aright Way
A right way 1. Correct choice of casting channels and positioning in the casting ring in crown and pontic technique. A homogeneous casting depends very much on the correct dimensioning of the casting channels and the supply channels. For crowns and inlays, the sprues should be at least 3 mm in diameter. - Page 17 2. Correct choice of sprues and positioning of the sprue in model casting constructions. As casting channels wax wires of 4.0mm - 4.5 mm diameter are used. An additional use of pressure compensation channels means that basically two casting channels are sufficient for all model casting models.
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Page 18: Crucibles And Stop Rods
Crucibles and stop rods Melting precious alloys 23805000 Graphite crucible holder 23801000 Graphit crucible normal 23801200 Graphite crucible Plus 23800000 Sigradur crucible 23802000 Graphite stop rod 23802000 Graphite crucible holder: In conjunction with the thermocouple, it is possible with this crucible holder to measure the temperature of the precious metal melt. 23801000 Graphit crucible normal: Graphite-containing crucible for precious metal alloys. -
Page 19: The Control Panel
The control panel P button: Confirmation of input and change of temperature Down button: Reduce values Up button: increase values U button: (This button has no function if your controller has only one memory space.) Option: If the button is pressed for 2 seconds, further memory locations can be selected. -
Page 20: Casting Process
Casting Process Note: The temperature measuring element is designed for a maximum temperature of 1,600 °C! This value must not be exceeded, otherwise the destruction of the temperature measuring element threatens. The stop rods and the crucibles are fragile. Therefore, they should be handled carefully, e.g. -
Page 21: The Casting Process With Temperature Control
10. Insert the temperature sensor into the plunger. The thermocouple must reach to the bottom of the plunger opening. temperature sensor Fig.: Inductor chamber 11. Adjust the height oft he casting rings in the casting ring chamber (7). • Size 1 – 9: 2x 10 mm + 1x 6 mm insulation. •... -
Page 22: The Casting Process With Temperature Control With Pre-Melting
7. Temperature detection and pouring: If the acoustic signal sounds or the metal surface is torn open or the optical matches with the metrological assessment (with temperature sensor): Set tap changer to level 2. When the setpoint temperature (acoustic signal) is reached, the generator is switched off automatically, so the casting must take place immediately. -
Page 23: The Casting Process Without Temperature Control
"0" bar. Bridging the power reduction When the metal is melted with the INDURET COMPACT, the melting rate 450 ° C before the set pouring temperature is automatically reduced for approx. 15 sec. up to a temperature of 180 °... -
Page 24: After The Casting
By pressing the button on the left side of the device, this power reduction can be bridged. The alloy is melted at full power until reaching the set casting temperature, the power reduction is eliminated. The reduction of the power reduction can be used for alloys with a high casting temperature (mainly non-precious alloys) if only small quantities (<15 g) are to be melted. -
Page 25: Troubleshooting
Check the condition of the device regularly. Pay attention to e.g. on visible damage to housing, power cord or pressure hoses. • Clean the housing at regular intervals with a damp cloth or with the REITEL stainless steel care spray. •... -
Page 26: Warranty
Warranty We, REITEL Feinwerktechnik GmbH, offer a 1 year’s warranty beginning from the proven date of purchase. This warranty covers all defects traceable to materials, design or workmanship. The following warranty regulations are applicable: Within the warranty period Reitel Feinwerktechnik GmbH or an authorized distributor agrees at its sole option, to perform repair or replace this product at no charge covering all defects traceable to materials, design or workmanship. - Page 27 REITEL Feinwerktechnik GmH; − The warranty does not cover the cost of removal and replacement of parts and accessories, unless supplied as original equipment by REITEL Feinwerktechnik GmbH − All kind of damages occurred not directly at the device as well as consequential damages (e.g.
- Page 28 Should you need to borrow a device while your device is being repaired, please contact Messrs. REITEL or your distributor. These loans are a service for which availability cannot necessarily be guaranteed. After the warranty period, a free may be charged for loan...
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Page 29: Rules For Disposal
Rules for disposal According to valid laws our devices are properly disposed of according to B2B – regulations for proper disposal. Pls. contact your local dealer for additional information. -
Page 30: Spare Parts List
Spare Parts List Bestell-Nr. Induret Compact Stck/ME Ref. Ersatzteileliste / Spare parts list 03/2019 Qty. Unit E6218220 Adapterplatte Boden / Adaptor plate 10mm (2pcs./set) Satz/set Dichtungssatz f.Muffel-u.Induktorkammer / Set of sealings for E6212900 Satz/set mould and inductor chamber 26805000 Druckausgleichsbehälter St./pc. -
Page 31: Ec Conformity Declaration
EC Conformity Declaration... - Page 32 We manufacture in compliance with Quality Management ISO 9001:2015 incorporating established standards. REITEL Feinwerktechnik GmbH Senfdamm 20 | 49152 Bad Essen Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40 www.reitel.com | info@reitel.com...
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