DeamLine Unidoor Toulon SHEN-2434340-89 Installation Instruction

Shower enclosure

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NIDOOR

HOWER

PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION

Left-hand return panel

IMPORTANT!

DreamLine

reserves the right to alter, modify or redesign products at any time without prior notice for the

purpose of product improvement and customer experience. Please refer to the model's web page on

DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional

product details.

Do Not Return Product to the Store. Contact DreamLine

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

OULON

NCLOSURE

NSTALLATION

Right-hand return panel

1-866-731-2244

NSTRUCTIONS

MODEL #s

SHEN-2434340-89

SHEN-2434400-89

SHEN-2434460-89

SHEN-2434520-89

SHEN-2434580-89

finish -89=French Black

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Summary of Contents for DeamLine Unidoor Toulon SHEN-2434340-89

Page 1 NIDOOR OULON NCLOSURE HOWER NCLOSURE NSTALLATION NSTRUCTIONS PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION Left-hand return panel Right-hand return panel MODEL #s SHEN-2434340-89 SHEN-2434400-89 SHEN-2434460-89 SHEN-2434520-89 SHEN-2434580-89 finish -89=French Black IMPORTANT! DreamLine reserves the right to alter, modify or redesign products at any time without prior notice for the ®...
Page 2 This model is treated with DreamLine’s exclusive ClearMax Glass technology. This is a specially formulated coating that prevents the build up of soap and water spots. Install the surface with the ClearMax label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
Page 3: Table Of Contents
Table of Contents Section Title Page # Required Support Information Important Information about your new shower door Enclosure Installation Dimensions Model-speci c Preparation Steps Tools Detailed Diagram of Unidoor Toulon Enclosure Door Components 12-13 Parts List Installation Overview Installation Steps 15-35 Setting the Adjustable Hinges Product Maintenance &...
Page 4: Required Support Information
Required Support Wood reinforcement behind the wall is required for the installation of this door. Be sure there are studs or wood blocking in the wall where the door hinges will be installed. If none exists, install double studs OR 2”x 6” wood blocking between the studs where the hinges will attach to the wall.
Page 5: Important Information About Your New Shower Door
WARNING DISCLOSURE STATEMENT IMPORTANT GENERAL PREPARATION • DreamLine® reserves the right to alter, modify or redesign products any time without • After opening all boxes and packages, read this introduction carefully. Check that all the prior notice for product improvement and customer experience. Please refer to the items are included in the package by marking off the components on the “Detailed model’s web page on DreamLine.com for the latest technical drawings, installation Diagram of Product Components”...
Page 6: Enclosure Installation Dimensions
Enclosure Installation Dimensions UNIDOOR TOULON ENCLOSURE 34 x 34 x 72 Outside surface SHEN-2434340-89 of the return panel U-Channel Right-side return panel installation shown as an example Finished wall surface 34-7/16” 34-3/8” threshold door inline panel Outside surface of the door glass 34-3/8”...
Page 7 Enclosure Installation Dimensions Outside surface of the UNIDOOR TOULON ENCLOSURE 40 x 34 x 72 return panel U-Channel SHEN-2434400-89 Right-side return panel installation shown as an example Finished wall surface 34-3/8” 34-7/16” threshold door inline panel Outside surface of the door glass 34-3/8”...
Page 8 Enclosure Installation Dimensions UNIDOOR TOULON ENCLOSURE 46 x 34 x 72 Outside surface of the return panel U-Channel SHEN-2434460-89 Right-side return panel installation shown as an example Finished wall surface 34-7/16” 34-3/8” threshold inline panel door Outside surface of the door glass 34-3/8”...
Page 9 Enclosure Installation Dimensions UNIDOOR TOULON ENCLOSURE Outside surface of the return panel U-Channel 52 x 34 x 72 SHEN-2434520-89 Right-side return panel installation Finished wall surface shown as an example 34-7/16” 34-3/8” threshold inline panel door Outside surface of the door glass 34-3/8”...
Page 10: Enclosure Installation Dimensions
Enclosure Installation Dimensions UNIDOOR TOULON ENCLOSURE Outside surface of the 58 x 34 x 72 return panel U-Channel SHEN-2434580-89 Right-side return panel installation Finished wall surface shown as an example 34-7/16” 34-3/8” threshold inline panel door Outside surface of the door glass 34-3/8”...
Page 11: Model-Speci C Preparation Steps
Model Specific Preparation 1/2” Max Out-of-Plumb Check walls and threshold with a level adjustment within the u-channel on return panel wall 1/4” Max Out-of-Plumb adjustment on ±0.0 ±0 door-side wall Thresholds must be level 1” minimum at threshold ±0.0 ±0 Left-hand door with right hand return panel installation shown as an example...
Page 12: Tools
Tools Tape Level Drill Bit Drill Bit Drill Bit Drill Bit Pencil Measure Ø1/8" Ø3/16" Ø1/4" Ø5/16" (3mm) (5mm) (6mm) (8mm) Phillips Silicone Hacksaw Screwdriver Power Soft Head Drill Miter saw Hammer Metal File Clean Rags Mineral Scissors Razor Knife Spirits Professional-grade Glass suction cup...
Page 14: Parts List
Parts List BOX #1: SHDR-24##720-89 (##=34/40/46/52/58) 1mm (x2) Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019...
Page 15 Parts List BOX #2: SHDR-3234721-89 BOX #3: SHDR-AC2403-09 NOTE: The U-channels in the AC2403 Accessories box are the only U-Channels necessary for the installation of this model. Discard or recycle any unused U-Channels or hardware. Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019...
Page 16: Installation Overview
Installation Overview Place the U-Channels (#09 and #29) on the wall and threshold at the model dimensions based on your model size. as shown in the “Enclsoure Installation Dimensions” (Pages 4-8). Note that the space for the door area must be no less than the “nominal door size”...
Page 17: Installation Steps
Installation Steps Remove from top of glass Hinge edge flush with glass edge 2mm gasket outside 5/8” spacers* Fig 2 use for installation Parts Needed Tools Needed * 5/8” spacers are provided with the door glass © 2019 DreamLine® All Rights Reserved...
Page 19 Option for out-of-plumb hinge wall: Use the PVC hinge spacers (#31) ONLY as necessary to correct for an out-of-plumb wall condition on the hinge-side wall (1/4” max!). Use the PVC hinge spacers (#31) behind one hinge plate to plumb the door. Do not exceed 1/4” of adjustment. (Fig 2b) PVC hinge spacer ±...
Page 20 outside Be sure the Door Glass See Note Below is plumb Fig 3 Parts Needed Tools Needed Hinges must be attached to wood support NOTE behind the wall. Do not use anchors or toggle bolts to secure hinges. © 2019 DreamLine® All Rights Reserved...
Page 24 Part #09 Part #29b Part #29a (for inline panel) (for return panel) inline panel 34-7/16” glass width (+) 1/16” Miter Cuts 71” Miter cuts shown are for a right-hand return panel installation. Reverse for left-hand installation. Cut sizes are based on the finished model dimensions provided on pages 4 - 8.
Page 26 Part #09 Install the Vertical U-Channel on top of Wall the Bottom U-Channel 72” Use masking tape or painter’s tape to outline and mark the positions of all U-Channels before installing them. Be sure all lines are square and/or plumb. Double-check all measurements, making sure the Channels line up correctly and that correct space is left...
Page 27 silicone the back of the U-Channel *See NOTE below Fig 9 Parts Needed Tools Needed * For a tile threshold: Drill a 3/16” hole NOTE * For an acrylic threshold: Drill an Ø1/8”hole © 2019 DreamLine® All Rights Reserved...
Page 28 * see note back of U-Channel Tools Needed Fig 10 ◾If a stud is present behind the wall: NOTE drill a Ø3/16”(4mm) hole up to the stud and use Parts Needed ST4.2 x 40mm Countersunk Screws (#23) ◾If no stud is present behind the wall: drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#13) and use the ST4.2 x 40mm...
Page 30 Insert panel glass into the vertical A professional-grade U-Channel first ... Glass Suction Cup is recommended for handling heavy glass ...then slide the panel glass down into the bottom U-Channel Parts Needed Tools Needed Fig 12 © 2019 DreamLine® All Rights Reserved...
Page 31 U-Channel cut-to-size with 45° outside miter * see note Ø1/8"or Ø3/16" back of U-Channel Fig 13 Tools Needed Parts Needed * For a tile threshold: Drill a 3/16” hole NOTE * For an acrylic threshold: Drill an Ø1/8”hole © 2019 DreamLine® All Rights Reserved...
Page 32 Inside U-Channel return panel Fig 14 Wall threshold remove excess silicone and Tools Needed clean up inside Parts Needed EXAMPLE: overhead corner view of right-hand return panel installation return panel glass return panel glass © 2019 DreamLine® All Rights Reserved...
Page 38 Hours Hours Fig 20 Tools Needed Surfaces must be clean and free of debris before applying silicone. Allow 24 hours for the silicone to cure before using the shower. © 2019 DreamLine® All Rights Reserved...
Page 39: Setting The Adjustable Hinges
Setting the Adjustable Hinges The adjustable hinges are pre-set to overclose to 85º and are adjustable up to 90º after the door is installed. (Strike vinyl must be used when the hinges are set to overclose). Set the hinges to overclose to create a tight seal with the strike vinyl.
Page 40: Product Maintenance & Maintenance Checklist
Product Maintenance BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
Page 41: Troubleshooting
Troubleshooting Check that all vinyl seals are installed correctly. Door not closing completely Check that the hinges are adjusted correctly. (See page 37 regarding the hinge adjustment procedures) Check that the hinges are properly adjusted. (See page 37 regarding the hinge adjustment procedures) Door does not close ush Check that the door and panel glass are properly aligned and with the inline panel glass...
Page 42: Factory Parts Information (Per Model Size)
Factory Parts Information UNIDOOR TOULON ENCLOSURE 34x34x72 FACTORY PARTS INFORMATION SHEN-2434340-89 ITEM FACTORY PART NUMBER ITEM DESCRIPTION 010137142 Door Glass 1 pc Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 07229041 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass...
Page 43 Factory Parts Information UNIDOOR TOULON ENCLOSURE 40x34x72 FACTORY PARTS INFORMATION SHEN-2434400-89 ITEM FACTORY PART NUMBER ITEM DESCRIPTION 010137144 Door Glass 1 pc Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 07229041 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass...
Page 44 Factory Parts Information UNIDOOR TOULON ENCLOSURE 46x34x72 FACTORY PARTS INFORMATION SHEN-2434460-89 ITEM FACTORY PART NUMBER ITEM DESCRIPTION 010137140 Door Glass 1 pc Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 07229041 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass...
Page 45 Factory Parts Information UNIDOOR TOULON ENCLOSURE 52x34x72 FACTORY PARTS INFORMATION SHEN-2434520-89 ITEM FACTORY PART NUMBER ITEM DESCRIPTION 010137139 Door Glass 1 pc Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 07229041 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass...
Page 46 Factory Parts Information UNIDOOR TOULON ENCLOSURE 58x34x72 FACTORY PARTS INFORMATION SHEN-2434580-89 ITEM FACTORY PART NUMBER ITEM DESCRIPTION 010137126 Door Glass 1 pc Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 07229041 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass...

This manual is also suitable for:

Unidoor toulon shen-2434400-89 Unidoor toulon shen-2434460-89 Unidoor toulon shen-2434520-89 Unidoor toulon shen-2434580-89