Table of Contents
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Operating Display
SCREENS
for
®
SUNNEN
HTA-SERIES TUBE HONES
Models: HTA-2000 (2M) & HTA-4000 (4M)
NOTE: This manual was written for a Standard HTA-2000, screens for different
machine configurations will be slightly different.
SUNNEN PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100
I‐HTA‐247
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Table of Contents
Summary of Contents for Sunnen HTA-2000 (2M)
- Page 1 Models: HTA-2000 (2M) & HTA-4000 (4M) NOTE: This manual was written for a Standard HTA-2000, screens for different machine configurations will be slightly different. SUNNEN PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100...
- Page 2 GENERAL INFORMATION Sunnen equipment has been designed and engineered for a wide variety of parts within capacity and limitation of equipment. With proper care and maintenance this equipment will give years of service. READ FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE OPERATING THIS EQUIPMENT.
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Page 3: Table Of Contents
TABLE OF CONTENTS PAGE Main Menu ......................2 Important Note ......................3 Part Specifications ....................4 Setup Menu ......................5 Run Menu ....................... 6 Diagnostic Menu ..................... 8 PLC Home ......................9 PLC Tuning ......................10 Diagnostic Digital I/O .................... 11 Diagnostic Stroker .................... -
Page 4: Main Menu
MAIN MENU This screen presents options; to enter a new setup, go directly to run menu, go to diagnostic menu or the system/utilities menu. Sequence to Creative a Setup Press Setup (Go to Page Function Keys... -
Page 5: Important Note
IMPORTANT NOTE This screen is displayed after the machine has been powered up. It is a reminder to double check stroke positions before running a cycle, right after the machine has been powered up. Press OK to acknowledge the important note and return the Main Menu (Go to Page 2). ... -
Page 6: Part Specifications
PART SPECIFICATIONS This screen presents options for entering a new setup. This information will be found on workpiece blueprint or by measuring workpieces Entry in this screen is not require, but when used will provide default values in the setup menu. Start Diameter –... -
Page 7: Setup Menu
SETUP MENU This screen is used for entering or editing of honing parameters for the workpiece. Spindle Speed – This value is recommended from part specs screen and can be edited here. Stroke Speed –... -
Page 8: Run Menu
RUN MENU This screen allows you to start a honing cycle. Coolant (Off/On) – Toggle coolant on or off. Stroker (Enabled/Disabled) – Toggle between stroker enabled or disabled. When enabled stroker can be moved by joystick control. - Page 9 Function Keys Main: To return to the main menu (Go to Page Setup: For entering or editing honing parameters (Go to Page Coolant (Auto/Manual): Toggle between coolant automatic or manual mode. In automatic mode coolant will be automatically turned on and off for honing cycle. In manual mode coolant must be turned on and off manually, with the Coolant (On/Off) button. ...
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Page 10: Diagnostic Menu
DIAGNOSTIC MENU With this screen you have entered Diagnostic Mode. In this mode you can independently actuate a variety of machine functions and view state of inputs and outputs of machine control system. -
Page 11: Plc Home
This screen allows monitoring and modifying of PLC. NOTE: All of the buttons have been password protected and should only be used with the assistance of or by Sunnen personnel. Incorrect changes in this screen can render the machine inoperative. -
Page 12: Plc Tuning
This screen allows monitoring of PLC scan time. NOTE: This screen has been password protected and should only be used with the assistance of or by Sunnen personnel. Incorrect changes in this screen can render the machine inoperative. Function Keys... -
Page 13: Diagnostic Digital I/O
DIAGNOSTIC DIGITAL I/O SCREEN This screen allows viewing of machine input and output functions. First Column – Terminal numbering and green indicates function is turned ON. Second Column –... -
Page 14: Diagnostic Stroker
DIAGNOSTIC STROKER This screen allows for testing the stroke system. Enable/Disable Drive – Allows enabling/disabling the stroker motor from servoing. Reset Fault – Allows reset of any current stroker drive faults. Toggle Limits –... -
Page 15: Diagnostic Spindle
DIAGNOSTIC SPINDLE This screen allows for testing the spindle system. Speed (RPM) – Allows entry of desired spindle speed. Direction – Allows selecting the spindle direction of rotation, fwd/rev. Run Spindle –... -
Page 16: Diagnostic Feed
DIAGNOSTIC FEED This screen allows for testing the feed system. Output Voltage (V) – Allows entry of desired control system output voltage to the feed clutch controller. (0-10V) Apply –... -
Page 17: System Menu
SYSTEM MENU This screen allows for viewing of the machine run hours and software version. And allows entry into the system settings, utilities menu and the fault history. Function Keys Main: Return to main menu... -
Page 18: System Settings
NOTE: Changing password level is not required to setup, run or diagnose problems with the machine. Password levels are only to be used with the assistance of or by Sunnen personnel. Language –... -
Page 19: Stroker Settings
– This is the speed used for the joystick in the setup and run screens. Machine Length – Displays software stroke limit of the machine. Homing Torque Limit – This value can only be seen by Sunnen personnel. Function Keys Back: Return to system settings screen (Go to Page 16). -
Page 20: Spindle Settings
SPINDLE SETTINGS This screen allows editing spindle settings. Spindle Jog Speed – This is the speed used to jog the spindle in the setup and run screens. Rough Spindle Load –... -
Page 21: Feed Settings
FEED SETTINGS This screen allows editing feed settings. Feed On Time – The minimum time the feed clutch will be activated, even after achieving the desired spindle load. Feed Off Time –... -
Page 22: Utilities
FEED SETTINGS This screen allows running machine utilities. Clean Touch Screen – Press this button to disable the touch screen for 30 seconds. During this time the screen can be cleaned. Calibrate Touch Screen –... -
Page 23: Fault History
– Displays additional fault information, such as the particular fault number that occurred to the spindle or stroker drive. Function Keys Back: Return to system menu (Go to Page 15). Clear: This button is only available to Sunnen personnel. 21 ... - Page 24 Fax: ++ 41 71 649 34 34 connection with any feature of our products www.sunnen.ch e-mail: info@sunnen.ch China – Shanghai Sunnen Mechanical Co., Ltd. contained herein. Such changes do not Phone: 86 21 5 813 3322 Fax: 86 21 5 813 2299 entitle the buyer to corresponding changes, www.sunnensh.com...
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