TOMCAR TM37E Owner's Manual
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TOMCAR TM37E Owner's Manual

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WELCOME
We welcome you as the owner of a new TOMCAR® off-road vehicle. We trust that the years to come will prove you made a
wise choice, and your experience with your TOMCAR® will be truly special, full of many hours of service and enjoyment.
Your new TOMCAR® reflects fine engineering honed over many years. This includes component selection, field testing,
customer recommendations and vehicle manufacturing codes, which all lead to this fine utility and recreational vehicle.
Your safety is our prime concern, both while operating and servicing your TOMCAR®. We have achieved excellent safety
records throughout our history. In order to maintain this good record, we need your cooperation in following the
instructions and recommendations outlined in this Owner's Manual.
This manual is a part of your TOMCAR® and should remain with the vehicle.
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Summary of Contents for TOMCAR TM37E

  • Page 1 WELCOME We welcome you as the owner of a new TOMCAR® off-road vehicle. We trust that the years to come will prove you made a wise choice, and your experience with your TOMCAR® will be truly special, full of many hours of service and enjoyment.
  • Page 2 WELCOME TOMCAR® Electric Vehicle Variants Two-Seater Pickup (TM37E) Four Seater (TM47E) Two-Seater Pickup (TM58E)
  • Page 3 It is important that your vehicle identification number is kept in a safe place. Please record in the space provided below. Store a spare key in a safe place. Should all keys be lost or stolen, please contact your TOMCAR® supplier for assistance.
  • Page 5 Model Legend Model Legends Throughout this Owner’s Manual when indication of a specific model is required, the model descriptor uses the “X” letter as a wild card (relating to several models available). The following list elaborates the various models and how they are reflected within this manual: TMXXEL –...

  • Page 7: Table Of Contents

    Table of Contents SAFETY Starting the Vehicle / Shifting / Braking Safe Operation Instruction Direction Selection / Vehicle Shutdown Safety Decals Driving Procedures Electric Components Safety MAINTENANCE FEATURES & CONTROLS Safety Instructions Component Locations Periodic Maintenance Chart Towing Ball Lubrication Load Compensators Throttle System Seat Belts...

  • Page 8: Safety

    The use of a TOMCAR® is subject to certain hazards that can only be protected against by the exercise of intelligence, care and common sense. It is therefore essential to have a driver who is competent and careful, physically and mentally fit, and thoroughly...
  • Page 9 It is important that you are familiar with and follow all laws and regulations concerning the operation of an off-road vehicle, such as the TOMCAR®, which are in force in the area in which you use it. Follow the recommended maintenance program outlined in your Owner’s Manual in order to ensure that all critical components on your vehicle are thoroughly inspected at...
  • Page 10 1. Please read this manual and all labels carefully and follow the operating procedures described. 2. Never allow anyone without a valid driver’s license and appropriate TOMCAR® training to operate this vehicle. 3. Electric vehicles have special features. It is important to read the following manual carefully.
  • Page 11 15. Should this vehicle be involved in an accident, always have it thoroughly checked before continued use. 16. Practice operating the TOMCAR on smaller hills before attempting larger hills. Never operate TOMCAR® on hills that are too steep for the vehicle or your abilities.
  • Page 12 Safe Operation Instructions SAFETY 19. Always follow the proper procedures outlined in this manual when operating over obstacles and never attempt to drive over large obstacles such as rocks or fallen trees. Always check for obstacles before driving or operating the vehicle in an unfamiliar or new area.
  • Page 13 Such modifications may also create a safety hazard, which could lead to bodily injury. The warranty on your TOMCAR® is terminated if any modifications have been made to the vehicle or any equipment has been added to the vehicle that increases its speed or power.
  • Page 14 Safe Operation Instructions SAFETY WARNING Potential Hazard What can happen How to avoid hazard Staling, rolling backward while Vehicle overturn Maintain a steady speed when climbing a hill climbing a hill. IF YOU LOSE ALL FORWARD SPEED: • Apply the brakes. •...
  • Page 15 Never attempt jumps and other stunts. Avoid other stunts vehicle overturn exhibition driving. Operating on frozen bodies Severe injury or death can result if Never operate the TOMCAR® on a frozen body of of water the vehicle and/or the operator fall water. through the ice...
  • Page 16 What can happen How to avoid hazard Failure to inspect the Accident, equipment damage Always inspect your TOMCAR® before each use to vehicle before operating make sure it is in safe operating condition. Always follow the inspection and maintenance Failure to properly procedures and schedules described in this Owner’s...
  • Page 17 SAFETY NOTE: Use only TOMCAR ® approved accessories and familiarize yourself with their function and effect on the vehicle. The addition of certain accessories, including (but not limited to) extra wheels, extra fuel tank, etc. may change the handling characteristics of the vehicle.

  • Page 18: Safety Decals

    Warning decals have been placed on the TOMCAR® for your protection. Read and follow the instructions of the decals on the TOMCAR® carefully. If any of the decals depicted in this manual differ from the decals on your TOMCAR®, always read and follow the instructions of the decals on the TOMCAR®.
  • Page 19 Safety Decals and Locations SAFETY Location 1 – Rear Cross Tube...
  • Page 20 Safety Decals and Locations SAFETY Location 2 – Front Firewall...

  • Page 21: Electric Components Safety

    Electric Components safety SAFETY Electric Components Safety Electric Motor Motor Controller Traction Battery Safety Disconnect Charger Socket 12 volt battery TM37E...
  • Page 22 Electric Components safety SAFETY Electric Motor Motor Controller Traction Battery Safety Disconnect Charger Socket 12 volt battery TM47E...
  • Page 23 Electric Components safety SAFETY Electric Motor Motor Controller Traction Battery Safety Disconnect TM58E Charger Socket 12 volt battery 24 volt battery (optional)
  • Page 24 Electric Components safety SAFETY Batteries Your Electric Vehicle has two types of batteries: • High voltage, 100v traction battery. • Auxiliary 12v battery, identical to the one used in conventional vehicles. Traction Battery This battery stores the energy necessary to operate the motor. As with any battery, it dischargers after use and must be regularly recharged.
  • Page 25 Electric Components safety SAFETY Important recommendations Please read these instructions carefully. Failure to follow these instructions may lead to risk of fire, serious injury or electric shock which may present a risk to life. All interventions or modifications to the high-power system (components, cables, connectors, traction battery) are strictly prohibited In the event of an accident or impact In the event of an accident or impact next to or direct to the traction battery or high-power components, have the...

  • Page 26: Features & Controls

    FEATURES & CONTROLS Component Locations Some TOMCAR® vehicles are equipped with special features such as a spare tire, winch, etc. Not all models come with all features. Please refer to the specifications section at the end of this manual. Handle bar...
  • Page 27 Components Location FEATURES & CONTROLS Side mirror Signal/Parking lights Head lights 10 Hood rubber strap...
  • Page 28 Components Location FEATURES & CONTROLS 11 Rear view mirror 12 Registration plate bracket 13 LED Tail lights 14 Tow ball receiver...

  • Page 29: Towing Ball

    Towing Ball FEATURES & CONTROLS Towing Ball This vehicle is equipped with a receiver for a trailer hitch. Trailer-towing equipment is not supplied (see your supplier for availability). To avoid injury and property damage, always heed the warnings and towing capacities outlined in this manual.

  • Page 30: Load Compensators

    Load Compensators FEATURES & CONTROLS Load Compensators The Load Compensators are located between the rear trailing arm and the vehicle frame, one on each side. When carrying a heavy load that effects the ground clearance, or if you are unsure of the load mass, inflate both load compensators to 150 psi (10 bar) using an air compressor.

  • Page 31: Seat Belts

    TOMCAR®. Small passengers require special restraints, which are not available with this vehicle. No passenger should be allowed to ride in the TOMCAR® if the harness does not fit properly or if the passenger is under five years of age.

  • Page 32: Seat Adjustment

    FEATURES & CONTROLS Seat Adjustment Your TOMCAR® is equipped with adjustable driver and front passenger seats only. To adjust the seat, locate the lever (1) underneath the seat. Pull up on the lever and slide the seat to the desired position.

  • Page 33: Console

    Console FEATURES & CONTROLS Console 1 Steering Wheel 2 Instrument panel – All in one display 3 Instrument panel – EV display 4 12v Accessory plug 5 Glove box...
  • Page 34 Console FEATURES & CONTROLS Instrument Panel – All in One Display 1 Speedometer Hazard warning lights marker 2 Odometer 12v Battery – Low voltage warning 3 LH turn signal marker 4 RH turn signal marker 5 High beam marker...
  • Page 35 The EV display unit is used for SOC display, error messages and warnings from the main computer on your electric Error LED TOMCAR®. Driver must pay attention to the display in all times for range control and system awareness. 5 LED SOC Display 5 LED SOC display Displays the traction battery state of charge using five LEDs.
  • Page 36 Console FEATURES & CONTROLS Steering Wheel Adjustment Steering wheel adjustment lever (1) is used to position the steering wheel’s height. Turn the lever counterclockwise to release the column and adjust the height. Lock the steering wheel’s position by rotating the lever clockwise till the lever is pointing upwards as seen in the picture.

  • Page 37: Driver Controls

    Driver Controls FEATURES & CONTROLS Driver Controls Direction selection switch Driving mode selection switch Maximum regeneration switch Windshield wiper lever Lights/Signal/Horn lever Throttle pedal Brake pedal Gear shifter Rear Differential Lock lever Parking brake lever Steering wheel and driver seat are hidden for clarity...

  • Page 38: Direction & Driving Modes Selection

    Never leave the driving selection switch in forward or reverse position while existing the vehicle. Driving Mode Selection Switch Your electric TOMCAR® has 3 driving modes to select from. Each mode influences driving range and performance. Refer to page 44 for further details.

  • Page 39: Windshield Wiper & Lights And Horn Levers

    Windshield wiper lever / Lights and Horn lever FEATURES & CONTROLS Windshield wiper operation a. Move the lever down 2 positions to start wipers operation in low. b. Move the lever down 3 positions to set the wipers to high. With fingers behind the lever, pull up on the lever to operate the washer motor.

  • Page 40: Pedals

    FEATURES & CONTROLS Pedals Your electric TOMCAR® pedals are used as in any automatic transmission vehicle. However, proper pedal use can help improve driving range. Avoid applying the brake and throttle pedal together while the vehicle is moving to prevent energy loss.

  • Page 41: Gear Shifter

    Gear Shifter FEATURES & CONTROLS Gear Shifter High is the primary driving gear for your TOMCAR®. Low is intended for use where maximum torque is required. To change gears, stop the vehicle and move the lever to the H – High desired position.

  • Page 42: Differential Lock Lever

    Differential Lock Lever FEATURES & CONTROLS Differential Lock Lever The rear axle is equipped with a lockable differential that allows the driver to choose between a locked differential or unlocked differential. It is beneficial to lock the differential in low-traction situations. To lock the differential, while driving slowly, push the differential lever until it goes all the way forward into the locked position.

  • Page 43: Parking Brake

    Parking Brake FEATURES & CONTROLS Parking Brake The parking brake lever is located between the driver and passenger seats. When the parking brake handle is in the upper position, as presented in the above illustration (1), the brakes are locked. To unlock the brakes, shift the handle to a horizontal position (2). Parking Brake Engagement (1) Engage the parking brake when parking the vehicle to prevent the vehicle from rolling.

  • Page 44: Operations Vehicle Range

    OPERATIONS Vehicle Range The range of your electric TOMCAR®, in real usage, may vary depending on several factors over which you have partial control, which may make a considerable difference to the vehicle range. These factors are: Speed and driving style.
  • Page 45 Vehicle Range OPERATIONS Driving When driving, if you lift your foot off the accelerator pedal the motor generates electrical current during the neutral braking process while it is decelerating. This energy is used to brake the vehicle and recharge the traction battery. An electric motor generates a greater engine brake than in petrol or diesel engine vehicle.

  • Page 46: Guidelines

    Guidelines OPERATIONS Guidelines 1. This vehicle is designed for off-road driving. 2. Adjust seat – make sure it is locked. Sit all the way in and make sure your back is straight. Make sure your wrist touches the steering wheel. 3.

  • Page 47: Pre-Ride Inspections

    Pre-Ride Inspection OPERATIONS Pre-Ride Inspections WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it is in proper operating condition. Safety instructions 1. Make sure the ignition key is in the OFF position 2.
  • Page 48 Pre-Ride Inspections OPERATIONS Item Remarks Brake System Check the level of the brake fluid in the reservoir canister. Check the completeness of the reservoir canister and that the cap is tightened. Verify that the clear tubes coming from the canister to the pump are not damaged in any way.
  • Page 49 Pre-Ride Inspections OPERATIONS Item Remarks Moving Parts Under Hood Make sure that there are no loose objects under the hood that might damage or interfere with the pedals or battery. Check that the battery is connected and tightened firmly in its place. Make sure that there are no metal parts that could short the battery.

  • Page 50: Traction Battery Charging

    Please read these instructions carefully. Failure to follow these instructions may lead to risk of fire, serious injury or death. Never use a non TOMCAR® approved charger. Do not alter or damage the charge connector. If damage to the charger or charge connector is noticeable contact your...
  • Page 51 Traction Battery Charging OPERATIONS Installation for using a charger Have a qualified professional check that each outlet you intend to use with the charger complies with the standards and regulations in your country, especially proper overvoltage protection fuse. you are recommended to check regularly the domestic power supply as well as the charger wall socket. Charging Precautions 1.

  • Page 52: Starting The Vehicle / Shifting / Braking

    Starting the Vehicle / Gear Shifting / Braking OPERATIONS Starting the Vehicle 1. Make sure the driving selection switch is in the Neutral position. 2. Make sure the transmission is at Neutral position. 3. Make sure the Parking brake is engaged. 4.

  • Page 53: Direction Selection / Vehicle Shutdown

    Direction Selection / Vehicle Shutdown OPERATIONS Direction Selection Driving direction must be selected after the vehicle is powered on. Pull the switch lever and lift up for Forward direction or down for reverse direction. Direction cannot be reversed during driving. In case the direction is reversed while driving, the motor will increase regenerative braking till the vehicle comes to a complete stop.

  • Page 54: Driving Procedures

    Driving Procedures OPERATIONS WARNING Practice starting and stopping (using the brakes) until you are familiar with the controls. WARNING A rolling vehicle can cause property damage and serious injury. Always apply the parking brake when the vehicle is parked. Failure to allow for increased braking distance when hauling cargo, towing a trailer or in inclement weather may result in accident and injury.
  • Page 55 NOTE: TOMCAR® was designed for safe off-road operation. When driving on public roads (where legal) or in the vicinity of other vehicles or people, please exercise caution and drive responsibly as not to pose risk to yourself or others. Avoid such things as speeding, making sharp turns, driving over obstacles or on narrow shoulders.
  • Page 56 Driving Procedures OPERATIONS Driving Uphill 1. Whenever traveling uphill, follow these precautions: 2. Always travel uphill in a straight line. 3. Avoid steep hills (15° maximum). 4. Keep feet and hands within the cabin at all times. 5. Proceed at a constant speed. WARNING •...
  • Page 57 Driving Procedures OPERATIONS Driving Downhill Whenever driving down a hill, please follow these precautions: 1. Test the brake pedal and parking brake before descent. 2. Keep in a straight line and proceed directly downhill. 3. Maintain a safe speed in accordance with the conditions. 4.
  • Page 58 Never cross water at depth greater than recommended below or at high speeds. Severe damage to the electric powertrain and or injury can occur. Your TOMCAR® can operate through water up to a maximum recommended depth equal to your TOMCAR®’s floor level.
  • Page 59 Driving Procedures OPERATIONS Driving Over Obstacles You must always be alert when driving your TOMCAR®. Look ahead to read the terrain and watch out for hazards such as rocks, holes and low- hanging branches. WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle. Not all obstacles are immediately visible.
  • Page 60 NOTE: The TOMCAR® transmission has no parking position as in a standard automatic transmission. Engaging the gear box will not hold the vehicle. Be certain the parking brake is in good working condition. However, do not rely solely on the...
  • Page 61 Slow down. The TOMCAR® has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Driving with passengers in the cargo box can result in severe injury or death.
  • Page 62 Driving Procedures OPERATIONS Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow the precautions outlined below when towing: • Do not exceed the recommended maximum towing loads for your vehicle (see Specifications section). •...

  • Page 63: Maintenance Safety Instructions

    Safety instruction MAINTENANCE Safety Instructions for Routine Maintenance • Make sure the vehicle is on a firm and level surface. • Engage the hand brake and place wheel chocks in front and behind the wheels. • Lifting mechanism can be placed under the side rails, rear bumper and in the front towing hitch receiver. •...

  • Page 64: Periodic Maintenance Chart

    Inspection, adjustment and lubrication instructions for important components are explained in the Periodic Maintenance Chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, please use genuine TOMCAR® parts available from your TOMCAR® supplier. NOTE: •...
  • Page 65 Periodic Maintenance Chart MAINTENANCE Pre-Ride Maintenance/Inspection Page Item Pre-Ride Remarks Number 1. Steering System 69, 78 2. Suspension 68, 70, 83 3. Tires Max tire air pressure – 7 psi Front / 15 psi Rear 4. Brake Pedal Travel 5. Brake Fluid Level 75-76 6.
  • Page 66 Periodic Maintenance Chart MAINTENANCE 2000 km Maintenance Chart Item 1. Check tires and wheels 2. Check and adjust tire pressure 3. Check for free play in wheel bearings 4. Remove Wheels Check A-arm bushings Adjust and grease ball joints (replace rubber boots as needed) Check steering rod ends Check shock mounts 5.

  • Page 67: Lubrication

    Periodic Maintenance Chart / Lubrication MAINTENANCE 2000 km Maintenance Chart Item 17. Check brake fluid level 18. Check wiper blades 19. Check windshield washer fluid 20. Inspect throttle cable and linkage 21. Grease steering box, Shock mounts, A-arm mounts & rear driving shafts 22.
  • Page 68 Lubrication MAINTENANCE Front Suspension Lubrication Grease fitting locations: 1. Shock Absorber 2. Upper Ball Joint 3. Lower Ball Joint Image of right hand side. Lubrication of left side is the same...
  • Page 69 Lubrication MAINTENANCE Steering Box Grease Fitting...
  • Page 70 Lubrication MAINTENANCE Rear Area Lubrication Grease fitting locations: 1. LHS drive axle exterior joint 2. LHS drive axle inner joint 3. RHS drive axle exterior joint 4. RHS drive axle inner joint 5. LHS shock absorber pivots (RHS is similar) (Motor removed for clarity)
  • Page 71 Lubrication MAINTENANCE Transmission Always check and change the transmission oil at the intervals outlined in the periodic maintenance chart. Checking lubrication level Position the vehicle on a level surface. Clean the area around the check plug and remove the plug. The correct lubrication level is just below the bottom of the threaded hole.
  • Page 72 Lubrication MAINTENANCE Transmission Oil Change 1. Position the vehicle on a level surface. 2. Remove the fill plug. 3. Remove the drain plug and drain the oil into a drain pan. 4. Wipe the magnetic end of the drain plug and remove accumulated metallic filings. 5.
  • Page 73 Lubrication MAINTENANCE Final Drive 1. Fill plug 2. Drain plug Final Drive Oil Change 1. Position the vehicle on a level surface. 2. Remove the wheel. 3. Remove the fill plug. 4. Remove the drain plug and drain the oil into a drain pan. 5.

  • Page 74: Throttle System

    • Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. • Immediately contact your qualified TOMCAR service representative if throttle problems arise. ® •...

  • Page 75: Brakes

    Never start or operate this vehicle if it has a sticking or improperly operating brake pedal. • Immediately contact your qualified TOMCAR® service representative if brake problems arise. • Always check proper functionality of the brake system before and occasionally during driving.
  • Page 76 Brakes MAINTENANCE Brake Fluid Routine inspections are recommended to keep the brake system in good operating condition. Change the brake fluid at the intervals outlined in the Periodic Maintenance Chart. The brake fluid should also be changed if it becomes contaminated, or if the type and brand of the fluid in the reservoir are unknown. 1.
  • Page 77 Brakes MAINTENANCE Parking Brake Inspection 1. Pull the parking brake lever up with your hand and release the button to lock its position. 2. Once the lever is locked, check the vehicle for movement. The vehicle should not roll while parked. If the vehicle moves, adjustment is necessary.

  • Page 78: Steering Wheel

    • Never start driving the TOMCAR® if it has free play in the steering wheel. • Immediately contact your qualified TOMCAR® service representative if steering system problems arise.

  • Page 79: Drive Belt

    Drive Belt MAINTENANCE Rear Drive Belt Inspection • Check drive belt for visible wear. • Check drive belt tension by applying 3 kg force on the top slack (1). The belt should move 2-3mm. Belt Replacement • If noticeable wear is present, the belt must be replaced. •...

  • Page 80: Point Harness

    4. Check that the harness is attached firmly to the hooks on the frame (four locations). The TOMCAR® 4-point harness is adjustable and should be adjusted for all occupants before driving. Make sure the 4- point harness is adjusted before riding.

  • Page 81: Tires

    Tires & Suspension MAINTENANCE Tires Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Improper tire inflation or the use of a non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury.
  • Page 82 Rear – 15 psi WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always use TOMCAR® recommended tires and ensure that all wheel nuts are tightened to specification. Rear wheel and tire...
  • Page 83 Tires & Suspension MAINTENANCE Shock and Air Compensators Pressure Adjustment Do not use an air compressor that has a maximum air pressure capacity above 200 psi. To fill the shock air chamber or air compensators, raise the wheel off the ground. Remove the valve cap from the shock air valve.

  • Page 84: Hardware

    Hardware MAINTENANCE Hardware Periodically the vehicle should be inspected for loose fasteners. Use care when tightening fasteners. Excessive torque can damage a thread or brake a fastener. • Self-securing nuts and spring washers must be replaced after opening. The following table indicates the tightening torque for specific fasteners in the vehicle. Oiled threads are to be tightened by 20% less torque.

  • Page 85: Low Voltage System

    Low Voltage System MAINTENANCE Auxiliary Battery It is necessary to keep the battery terminals and connections free of corrosion. For cleaning, remove the corrosion with a stiff wire brush. Wash with hot water. Coat the terminals with dielectric grease or petroleum jelly. DANGER Batteries can explode.
  • Page 86 Low Voltage Systems MAINTENANCE Battery Installation 1. Set the battery in its place. 2. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. Avoid skin contact with electrolyte, as severe burns could result. 3.
  • Page 87 Low Voltage System MAINTENANCE Low Voltage Fuse Panel...
  • Page 88 Low Voltage Systems MAINTENANCE FUSES RELAYS Fuse# Description Relay# Description Brake vacuum pump Brake vacuum pump Motor controller cooling system Motor controller cooling system Main lights fuse Main lights relay Brake light Brake light relay Main switch fuse Horn Flasher Parking and license plate lights All in one display back light Low beam...

  • Page 89: High Voltage System

    MAINTENANCE High Voltage System DANGER • High voltage components must only be replaced by authorized TOMCAR personal. • Do not add, remove or temper with high voltage cables, wires and components. • If it is required to turn the vehicle ON for maintenance, rear wheels must be lifted and supported.
  • Page 90 High Voltage System MAINTENANCE Traction System Fuse Panel DANGER Opening the fuse panel of the traction battery involves high voltage maintenance and should be performed only by authorized personal. Fuse Panel Cover Removal • Turn OFF the key switch. • Disconnect the charger from the vehicle if connected.
  • Page 91 High Voltage System MAINTENANCE Traction System Fuse Panel Motor Controller *Ground Loop Rear Motor Battery Box Controller Drive Mode Cooling Fan BMS Drive KSI OBD POWER Batt. Box Fan BMS Charge KSI DC-DC DC-DC Pre-Charge Power On Power ON !! 72V !! DC-DC Input Drive Mode Charge Mode...

  • Page 92: Cleaning & Storing

    Rinse with water frequently and dry with a chamois to prevent water spots. By doing so, your TOMCAR ® will not only improve in appearance, but it can also extend the life of various components.
  • Page 93 Cleaning & Storing MAINTENANCE Storing Your Electric TOMCAR® If your vehicle is to be placed in extended storage the following steps should be taken to preserve its condition and traction battery health: 1. Perform all necessary repairs and thoroughly clean the vehicle.
  • Page 94 Cleaning & Storing MAINTENANCE Remove your Electric TOMCAR® from Storage 1. Connect the auxiliary battery as described on pg. 86. 2. Recharge the traction battery as described on pgs. 50-51 3. Perform a pre-ride inspection as described om pg. 65.

  • Page 95: Troubleshooting

    Troubleshooting MAINTENANCE Traction Battery Charging Faults The standard vehicle charger is equipped with 2 LED light indicating the charger status. If the LED is blinking red and green and the battery SOC has not reached 95%, there is a connection problem between the charger and traction battery.
  • Page 96 Troubleshooting MAINTENANCE Mechanical Driving Faults This section outlines a few typical mechanical driving faults that can be encountered. System Phenomena Set\Clear Condition Noisy brakes and erratic Check parking brake release. Brakes vehicle movement Check brake pedal movement. Hard steering Grease steering box Steering Free play in steering wheel Tighten steering linkage joints...
  • Page 97 ‘E’. Example: E00021 – Error code 21. The following table displays some of the trouble codes that can be checked and solved without contacting your authorized TOMCAR dealer. Motor Controller Faults CODE Fault name & Effect of Fault...
  • Page 98 Troubleshooting MAINTENANCE CODE Fault name & Effect of Fault Possible cause Set/Clear Conditions Severe B+ Under Voltage 1. Traction battery depleted Check SOC on spyglass display. Reduced drive torque below authorized SOC. Cycle KSI 2. Main contactor did not close. Severe KSI under Voltage 1.
  • Page 99 Troubleshooting MAINTENANCE CODE Fault name & Effect of Fault Possible cause Set/Clear Conditions B+ over Voltage Cutback Battery disconnected while Cycle KSI Reduced brake torque regen braking Motor Temp Hot Cutback Motor temperature too high Reduce load on vehicle Reduced drive torque Sequencing Fault Safety fault.
  • Page 100 Troubleshooting MAINTENANCE Traction Battery Faults CODE Fault name & Effect of Fault Possible cause Set/Clear Conditions BMS timeout Error Blown Fuse Check fuses 12&21 in traction Shutdown Motor; battery fuse box. BMS Over Current Excessive load on vehicle Cycle KSI and reduce load Shutdown Motor;...

  • Page 101: Notes

    NOTES...

This manual is also suitable for:

Tm27elTm37elTm47elTm58elTm47eTm58e

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