Summary of Contents for aeropur ecomax 100
- Page 1 Original Operating Instructions ecomax 100 Jan. 2018, Version 02.00 aeropur GmbH Tel. +49 7141 689 303 0 Bauhofring 8 Web www.aeropur.de 71732 Tamm Mail info@aeropur.de...
- Page 2 GmbH Bauhofring 8 71732 Tamm Reproduction, duplication and translation - even in extracts - of the operating instructions of aeropur GmbH is only permitted with our prior consent and the indication of the source. Tamm, 29 Jan 2018 Dedusting unit ecomax 100...
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Page 3: Table Of Contents
Electrical installation ..................22 Operation ....................23 Faults ......................24 Maintenance and checks ................26 Checklist for maintenance work ................ 26 Filter change ....................... 27 Cleaning of the filter covers ................32 Dedusting unit ecomax 100 V02.00 Page 3 of 40... - Page 4 Fig. 17 Inserting the fine dust filter ................34 Fig. 18 Loosening the operating unit ................35 Fig. 19 Detaching the operating unit ................35 Fig. 20 Disconnecting cables and hoses ..............35 Dedusting unit ecomax 100 V02.00 Page 4 of 40...
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Page 5: Notes
For safety reasons, unauthorised modifications and conversions to the machine are strictly forbidden. If aeropur GmbH has not given its explicit approval for modifications and alterations to the machine, aeropur GmbH shall not be liable for any resulting damage. Such changes include, for example: •... -
Page 6: Target Audience
Nature and source of danger. WORD Consequences of non-compliance (Warning Sign) Security measures The rule is: Warning sign: Draws attention to the danger Signal word: Indicates the severity of the danger. Dedusting unit ecomax 100 V02.00 Page 6 of 40... -
Page 7: Storage Of The Manual
The location of the documents must be clearly visible to these persons. Validity of the manual These operating instructions are only valid for the ecomax 100 dedusting device. Dedusting unit ecomax 100 V02.00 Page 7 of 40... -
Page 8: Safety
Consequences of non-compliance Security measures Indicates a potentially hazardous situation which, if not avoided, may result in CAUTION minor or light injury. Consequences of non-compliance Security measures Dedusting unit ecomax 100 V02.00 Page 8 of 40... -
Page 9: Machine Stickers, Warning, Prohibition And Instruction Signs
(infection) Mandatory signs Activate before working! Eye protection must be used! Mask (or respiratory Protective gloves must be protection) must be worn! worn! Safety shoes must be worn! Follow the instructions! Dedusting unit ecomax 100 V02.00 Page 9 of 40... -
Page 10: General Safety Tips
Operating the mobile dedusting device without safety systems does not qualify as "foreseeable misuse"! For this reason, these operating instructions do not explicitly draw attention to dangers that may arise from operating the mobile dedusting device without safety systems. Dedusting unit ecomax 100 V02.00 Page 10 of 40... -
Page 11: General Protection Measures
Safety devices, protective devices and protective equipment must be used and maintained appropriately. Misuse, unauthorized removal and damage are prohibited. Children must always be denied access to the equipment. In case of disregard aeropur GmbH cannot be held liable. The measures taken against unauthorised starting and unauthorised operation of the mobile dedusting device must not be bypassed. -
Page 12: Personal Protection
All maintenance tasks are carried out on schedule and professionally. • All maintenance tasks are carried out exclusively by trained personnel. • All maintenance work is carried out exclusively by qualified personnel. Dedusting unit ecomax 100 V02.00 Page 12 of 40... -
Page 13: Instruction Of The Operators
• The signs of an impending filter change • Carrying out the filter replacement in a professional manner The operator must ensure that the instruction is repeated at appropriate intervals. Dedusting unit ecomax 100 V02.00 Page 13 of 40... -
Page 14: Functional Description
Functional description Intended Use The mobile dedusting device of aeropur GmbH is designed for the improvement of breathing air quality in closed rooms. It works according to the recirculation process, which means that the different air layers are circulated with simultaneous filtering of the air particles. -
Page 15: Subsequently Installed Components
Air inlet, protected by a filter cover Prefilter G4 Air outlet, protected by grille Hexagon socket screws filter cover Control unit (see chapter 3.6) Main filter (filter cell F8) Floor casters Dedusting unit ecomax 100 V02.00 Page 15 of 40... -
Page 16: Specifications
Damaged parts and filters must be replaced immediately. Only if original spare parts are used aeropur GmbH guarantees the full performance of the mobile dust collector according to the technical data as well as an optimal service life and durability of all components. -
Page 17: Operating Unit
LED on: Faultless function LED) Plug connection 230V AC Fine-wire fuse / Slow 10 A NOTE: Always disconnect the device plug from the mains before changing the fuse. Typeplate Fig.3 Nameplate Dedusting unit ecomax 100 V02.00 Page 17 of 40... -
Page 18: Safety Devices
When the blockage is removed, the motor restarts automatically. Mains undervoltage (mains When the mains voltage has returned to permissible values, the motor restarts automatically. voltage is outside the permissible nominal voltage) Dedusting unit ecomax 100 V02.00 Page 18 of 40... -
Page 19: Technical Data
Efficiency class N 74,4 Further technical equipment: • Power limit • Motor current limitation • Soft start • Overheating protection • Motor protection: anti-lock protection • Motor protection: internal temperature sensor Dedusting unit ecomax 100 V02.00 Page 19 of 40... -
Page 20: Storage, Transport And Installation
Make sure at all times that the air supply to the air intake panel is not covered or otherwise interrupted. In this case, the device no longer provides any power and a device defect cannot be ruled out. Please also read the chapter "General safety instructions". Dedusting unit ecomax 100 V02.00 Page 20 of 40... -
Page 21: Assembly Of The Caster Rolls
The dedusting unit can unintentionally roll away if it is standing on uneven ground and/or on level ground with unlocked rollers. Place the dedusting unit on a firm, flat and horizontal surface. Lock the rollers. Dedusting unit ecomax 100 V02.00 Page 21 of 40... -
Page 22: Electrical Installation
Turn off the power switch before disconnecting the appliance from the wall outlet. Connect the unit to a residual current circuit breaker (RCD). The dedusting unit supplied with filters is ready for operation. Dedusting unit ecomax 100 V02.00 Page 22 of 40... -
Page 23: Operation
The dedusting unit can unintentionally roll away if it is standing on uneven ground and/or on level ground with unlocked rollers. Place the dedusting unit on a firm, flat and horizontal surface. Lock the rollers. Dedusting unit ecomax 100 V02.00 Page 23 of 40... -
Page 24: Faults
Lock the rollers. The device is ready for operation when the green LED lights up. If the LED does not light up, there is a mechanical or electrical fault. Dedusting unit ecomax 100 V02.00 Page 24 of 40... - Page 25 LED just starts Differential pressure is set incorrectly to light up. Standard setting ecomax 100 = 350 P Fan does not run Clean the device. Make sure that no balancing clamps are...
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Page 26: Maintenance And Checks
NOTE In your own interest, please note that any necessary repairs or maintenance which goes beyond this technical documentation during the warranty period can only be carried out by aeropur GmbH itself. Checklist for maintenance work Part Check... -
Page 27: Filter Change
The mains plug must be disconnected when working on the fan. The repairer must completely remove the power cable and store it safely so that a third party cannot (un)intentionally switch on the machine during repair work. Dedusting unit ecomax 100 V02.00 Page 27 of 40... - Page 28 Gas filters (e.g. activated carbon) do not influence the pressure loss during normal operation. NOTE When changing a Hepa or ULPA filter, the inside of the filter material must not be touched under any circumstances. Dedusting unit ecomax 100 V02.00 Page 28 of 40...
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Page 29: Fig.6 Loosening The Side Filter Cover
Top: The filter cover is inserted on one side. Ensure that the filter is securely positioned. Fold the filter cover upwards. Pull the filter cover towards Fig.8 Remove filter cover you. Dedusting unit ecomax 100 V02.00 Page 29 of 40... -
Page 30: Fig.9 Detaching The Side Prefilter
Fig. 9 Remove side prefilter Fig. 10 Removing the upper prefilter Hold the main filters by the frame and remove them. Pack them immediately in dustproof packages. Fig. 11 Removing the main filter Dedusting unit ecomax 100 V02.00 Page 30 of 40... -
Page 31: Fig. 12 Inserting The Main Filter
Insert the filter covers and screw them tight. Switch on the dedusting device and at 100% power check that the filter status indicator is off. Fig. 13 Inserting the side prefilter Dedusting unit ecomax 100 V02.00 Page 31 of 40... -
Page 32: Cleaning Of The Filter Covers
Do not use cleaners containing acidic or alkaline components or solvents. Do not use pointy or sharp-edged objects for cleaning. NOTE When handling cleaning agents and disinfectants, the safety precautions and manufacturer's instructions must be strictly adhered to. Dedusting unit ecomax 100 V02.00 Page 32 of 40... -
Page 33: Filter Change Of The Damper
The blow-out damper must be replaced once a year, depending on the degree of soiling. Operations Switch off the dedusting device. Loosen the four filter covers using 6 screws (see arrows) Fig. 15 Loosening the cover Dedusting unit ecomax 100 V02.00 Page 33 of 40... -
Page 34: Fig. 16 Removing The Fine Dust Filter
Fig. 17 Inserting the blow-out damper Insert the cover and screw it on tightly. Switch on the dedusting device and at 100% power check that the filter status indicator is off. Dedusting unit ecomax 100 V02.00 Page 34 of 40... -
Page 35: Removal And Installation Of The Operating Unit
NOTE: If the hoses are not labelled, label them before removing them. Send the faulty control unit to your dealer for replacement. Fig. 20 Disconnecting cables and hoses Dedusting unit ecomax 100 V02.00 Page 35 of 40... -
Page 36: Repairs
Screw the control unit on tightly. The dedusting unit is now ready for operation. Repairs NOTE Necessary repairs are only to be carried out by authorized and appropriately trained specialist personnel. Dedusting unit ecomax 100 V02.00 Page 36 of 40... -
Page 37: Dismantling And Decommissioning
For the final decommissioning, the main switch must be secured against being switched on again in addition to the points mentioned above. Used filters must be disposed of in accordance with Section 9.2. Dedusting unit ecomax 100 V02.00 Page 37 of 40... -
Page 38: Recycling And Disposal
Filters The aeropur fine dust filters are made of environmentally friendly components, free of dyes, binders or solvents and completely incinerable. If there are environmentally hazardous materials in the application area of the filters, it is possible that the filters may also be contaminated. -
Page 39: Warranty
Chapter 10 Warranty (German) aeropur GmbH takes over a manufacturer warranty of 2 years. The warranty does not cover defects resulting from normal wear and tear, negligence, misuse or unauthorised intervention during the warranty period. The warranty also expires if unsuitable filter materials are used, as these are directly related to the fan performance. -
Page 40: Declaration Of Conformity
Chapter 11 Declaration of Conformity Declaration of conformity Dedusting unit ecomax 100 V02.00 Page 40 of 40...
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